Nederman 460A User manual

Air and Electric Blast Assembly
Vacuum Blaster
144474(07)2019-04-25
Original User Manual
EN USER MANUAL
Translaon of original User Manual
DA BETJENINGSVEJLEDNING
DE BEDIENUNGSANLEITUNG
ES MANUAL DE INSTRUCCIONES
FR MANUEL D’INSTRUCTION
NL GEBRUIKERSHANDLEIDING
NO BRUKSANVISNING
PL INSTRUKCJA UŻYTKOWANIA
SE ANVÄNDARMANUAL
UserManual

Vacuum Blaster
3
Declaraon of conformity................................................................................................ 4
Figures.................................................................................................................................................................. 6
English...............................................................................................................................................................13
Dansk..................................................................................................................................................................31
Deutsch........................................................................................................................................................... 47
Español............................................................................................................................................................65
Français...........................................................................................................................................................83
Nederlands...........................................................................................................................................101
Norsk...............................................................................................................................................................119
Polski...............................................................................................................................................................135
Svenska.......................................................................................................................................................153

Vacuum Blaster
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Declaraon of conformity
Declaraon of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that the
Nederman product:
Vacuum Blaster (Part No. **, and stated versions of **) to which this declaraon
relates, is in conformity with all the relevant provisions of the following
direcves and standards:
Direcves
2006/42/EC, 2011/65/EU, 2014/30/EU.
Standards
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
The name and signature at the end of this document, is the person responsible
for both the declaraon of conformity and the technical le.
English
EN
Konformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass das
Nederman Produkt
Vacuum Blaster (Art.-Nr. **, und bauartgleiche Versionen **), auf welches sich
diese Erklärung bezieht, mit allen einschlägigen Besmmungen der folgenden
Richtlinien und Normen übereinsmmt:
Richtlinien
2006/42/EC, 2011/65/EU, 2014/30/EU
Normen
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Name und Unterschri am Dokumentende geben diejenige Person an, die für
die Konformitätserklärung und die technische Dokumentaon verantwortlich ist.
Deutsch
DE
Overensstemmelseserklæring
AB Ph. Nederman & Co. erklærer som eneansvarlige, at følgende produkt fra
Nederman:
Vacuum Blaster (Arkel nr. **, og erklærede versioner af **), som denne
erklæring vedrører, er i overensstemmelse med alle de relevante bestemmelser
i de følgende direkver og standarder:
Direkver
2006/42/EC, 2011/65/EU, 2014/30/EU.
Standarder
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Navnet og underskrien sidst i dee dokument lhører den person, der
er ansvarlig for såvel overensstemmelseserklæringen som den tekniske
dokumentaon.
Dansk
DA
Declaración de Conformidad
Nosotros, AB Ph. Nederman & Co., declaramos bajo nuestra única
responsabilidad que el producto Nederman:
El producto, Vacuum Blaster (Ref. nº **, y las versiones basadas **),, al que hace
referencia esta declaración, cumple con todas las disposiciones aplicables de las
Direcvas y normas que se indican a connuación:
Direcvas
2006/42/EC, 2011/65/EU, 2014/30/EU.
Normas
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
El nombre y rma que guran al nal de este documento corresponden a la
persona responsable, tanto de la declaración como de la cha técnica.
Español
ES
Conformiteitsverklaring
Wij, AB Ph. Nederman & Co, verklaren in uitsluitende aansprakelijkheid dat het
product van Nederman:
Vacuum Blaster (Arkelnr. **, en verklaarde versies van **), waarop deze
verklaring van toepassing is, in overeenstemming is met alle relevante
voorschrien van de volgende richtlijnen en normen:
Richtlijnen
2006/42/EC, 2011/65/EU, 2014/30/EU.
Normen
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Naam en handtekening onder dit document zijn van degene die
verantwoordelijk is voor zowel de Verklaring van Overeenstemming als het
technische document.
Nederlands
NL
Samsvarserklæring
Vi, AB Ph. Nederman & Co, erklærer på eget ansvar at Nedermans produkt:
Vacuum Blaster (Del nr. **, og ualte versjoner av **) som denne erklæringen
gjelder for, er i overensstemmelse med følgende direkver og standarder:
Direkver
2006/42/EC, 2011/65/EU, 2014/30/EU.
Standarder
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Navnet og signaturen l slu i dee dokumentet lhører vedkommende som er
ansvarlig for både samsvarserklæringen og den tekniske len.
Norsk
NO

Vacuum Blaster
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Deklaracja zgodności
Firma AB Ph. Nederman & Co. niniejszym deklaruje z pełną odpowiedzialnością,
że oferowany przez nią produkt Vacuum Blaster (nr części ** i oznaczenie
wersji **), do którego odnosi się ta deklaracja, spełnia wszystkie odpowiednie
wymagania poniższych dyrektyw i norm:
Dyrektywy
2006/42/EC, 2011/65/EU, 2014/30/EU.
Normy
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Na końcu niniejszego dokumentu znajdują się imię, nazwisko oraz podpis osoby
odpowiedzialnej za deklarację zgodności oraz dokumentację techniczną.
Polski
PL
Försäkran om överensstämmelse
Vi, AB Ph. Nederman & Co., försäkrar under eget ansvar a Nederman-
produkten:
Vacuum Blaster (arkelnr **, och fastställda versioner av **.), som denna
försäkran avser, överensstämmer med alla llämpliga bestämmelser i följande
direkv och standarder:
Direkv
2006/42/EC, 2011/65/EU, 2014/30/EU.
Standarder
EN 286-1, EN ISO 12100, EN60335-1, EN 60335-2-69, EN 61000-6-4, EN 61000-6-2.
Namn och namnteckningen i slutet av dea dokument är den person som
ansvarar både för försäkran om överensstämmelse och för den tekniska
dokumentaonen.
Svenska
SV
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Fredrik Hermann
Product Center Manager
Technical Product Management
2019-04-25
**
40056601, 40056602, 40056603, 40056604, 40056605, 40056606, 40056607, 40056608, 40056609, 40056610, 40056611, 40056612

Vacuum Blaster
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1
2
3
4
56
7
8
9
10
11
1
A
Figures
1
2
1
2
A
3

Vacuum Blaster
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1
2
4
1
2
3
4
5
A
6
8
7
5
A
1
2
3
6
1
2
3
4
5
6
7

Vacuum Blaster
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1
2
3
4
5
1 2 3 45678 9 10
8
9

Vacuum Blaster
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10 11
12 13

Vacuum Blaster
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14

Vacuum Blaster
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PR06
12
1
2
3
12
1
2
3
1-10
bar
9 bar
3.15 l
Ø25 x 50
Ø6 x1
12
1
2
10 bar
Ø6 x1
Ø6 x1
Ø34 x 4,5
Ø34 x 4,5
Ø34 x 4,5
Ø34 x 4,5
Ø39 x 7
15 418A & 460A

Vacuum Blaster
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1(3)
2
3(1)
PR06
12
1
2
3
12
1
2
3
1-10
bar
9 bar
3.15 l
Ø25 x 50
Ø6 x1
Ø6 x1
Ø6 x1 Ø6 x1
Ø6 x1
Ø39 x 7
16 418E & 460E

Vacuum Blaster
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EN
Table of contents
English
User manual
1 Preface..............................................................................................................................................................................14
2 Safety.................................................................................................................................................................................14
3 Descripon .....................................................................................................................................................................14
3.1 Intended use..................................................................................................................................................14
3.2 Funcon............................................................................................................................................................14
3.2.1 Main parts...........................................................................................................................................15
3.2.2 Blast pot ...............................................................................................................................................15
3.2.3 Decompression valve....................................................................................................................15
3.2.4 Main air valve ...................................................................................................................................15
3.2.5 Abrasive metering valve assembly........................................................................................16
3.2.6 Filling cone cover.............................................................................................................................16
3.2.7 Hose package with deadman handle and nozzle..........................................................16
3.3 Technical specicaons............................................................................................................................17
3.3.1 Technical data....................................................................................................................................17
4 Installaon......................................................................................................................................................................19
4.1 Delivery check...............................................................................................................................................19
4.2 Preinstallaon ...............................................................................................................................................19
4.3 Installaon.......................................................................................................................................................19
4.4 Inial startup..................................................................................................................................................20
5 Operaon........................................................................................................................................................................20
5.1 Metering the amount of blast media...............................................................................................21
5.2 Relling .............................................................................................................................................................21
5.3 Stopping............................................................................................................................................................22
5.4 Transport and Storage ..............................................................................................................................22
6 Maintenance .................................................................................................................................................................22
6.1 Roune inspecon and service ..........................................................................................................23
6.2 Maintenance and repairs........................................................................................................................23
6.2.1 Main air valve....................................................................................................................................23
6.2.2 Decompression valve....................................................................................................................23
6.2.3 Pressure regulator ..........................................................................................................................24
6.2.4 Compressed air lter.....................................................................................................................24
6.3 Spare parts......................................................................................................................................................24
6.3.1 Stock.......................................................................................................................................................25
6.4 Recycling...........................................................................................................................................................25
7 Troubleshoong...........................................................................................................................................................25
7.1 Irregular Abrasive Flow............................................................................................................................27
Appendix A: Installaon protocol......................................................................................28
Appendix B: Maintenance checklist ..................................................................................29

Vacuum BlasterEN
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1 Preface
Read this manual carefully before installaon, use and service of this product. Replace
the manual immediately if lost. Nederman reserves the right, without previous noce,
to modify and improve its products including documentaon.
This product is designed to meet the requirements of relevant EC direcves. To maintain
this status, all installaon, maintenance and repair is to be done by qualied personnel
using only Nederman original spare parts and accessories. Contact the nearest
authorized distributor or Nederman for advice on technical service and obtaining spare
parts. If there are any damaged or missing parts when the product is delivered, nofy
the carrier and the local Nederman representave immediately.
2 Safety
This document contains important informaon that is presented either as a warning,
cauon or note:
WARNING! Risk of personal injury.
Warnings indicate a potenal hazard to the health and safety of personnel, and how
that hazard may be avoided.
CAUTION! Risk of equipment damage.
Cauons indicate a potenal hazard to the product but not to personnel, and how that
hazard may be avoided.
NOTE! Notes contain other informaon that is important for personnel.
3 Descripon
3.1 Intended use
Vacuum Blaster is for surface treatment purposes such as cleaning, paint and/or rust
removal, surface roughening and surface embellishing. This is done by direcng blasng
media with compressed air through a hose and nozzle onto the surface. The blast media
removes dirt, paint and coarser surface roughness.
3.2 Funcon
The pot of Vacuum Blaster is lled with blasng media and then pressurised. When
Vacuum Blaster is started an air ow with the same pressure starts owing underneath
the pot through the blast hose to the nozzle. Because the pot pressure and the
transportaon air pressure are the same, the blasng media can fall freely inside the
transportaon air and is directed onto the surface to be treated.

Vacuum Blaster
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EN
3.2.1 Main parts
See gure and the following list:
1. Ejector top/Electric top
2. NCF lter
3. Silo S50 for wall D63
4. Pneumac discharge valve
5. Mobile frame
6. Hose package with deadman handle and nozzle
7. Blast pot
8. Silo S50 with sieve for blast pot
9. Preseparator coarse grain
10. Vacuum hose D63
11. Inlet compressed air connecon
3.2.2 Blast pot
See gure 2 and 3 and the following list.
1. Blast pot
2. Inspecon hatch
A. Quick couplings for deadman handle connecon
3.2.3 Decompression valve
See gure 4 and the following list.
1. Decompression valve
2. Silencer
3.2.4 Main air valve
See gure 5 and the following list.
1. Main air valve
2. Pressure gauge
3. Pressure reducer
4. Compressed air lter
5. System ball valve
6. Choke valve
7. Safety valve
8. Gauge system pressure
A. Claw coupling

Vacuum BlasterEN
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3.2.5 Abrasive metering valve assembly
See gure 6 and the following list:
1. Coupling
2. Abrasive metering valve
3. Coupling
A. Blast hose coupling
3.2.6 Filling cone cover
Ab418, Bb418 (Inside the pot model)
See gure 7 and the following list:
1. Bolt
2. Filling cone hood
3. Flange
4. Filling cone ring
5. Filling cone
6. Guidance pipe
Ab460, Bb460 (Inside the pot model)
See gure 8 and the following list:
1. Bolt
2. Filling cone hood
3. Filling cone ring
4. Filling cone
5. Guidance pipe
3.2.7 Hose package with deadman handle and nozzle
Example of recommended hose package with deadman handle and nozzle. See gure 9
and the following list
1. Brush
2. Blasng/Sucon head
3. Vacuum hose
4. Nozzle holder
5. Deadman handle
6. (Remote) control hose
7. Blast hose
8. Blast hose coupling
9. Quick coupling, male
10. Quick coupling, female

Vacuum Blaster
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EN
3.3 Technical specicaons
3.3.1 Technical data
Table 3-1: Technical data Air powered models
418 A 460 A
Weight 210 kg 260 kg
Compressed air consumpon
vacuum cleaner
2.2 Nm³/min 2.2 Nm³/min
Max air ow 360 Nm³/h (cfm) 360 Nm³/h (cfm)
Max vacuum 42 kPa (PSI) 42 kPa (PSI)
Blasng method Pressure blasng Pressure blasng
Blast pot 18 l 60 l
Pre-separator 18 l 60 l
Controle device 2-line pneumac 2-line pneumac
Nozzle head Rounded 100 mm Rounded 100 mm
Extracon connecon 51 mm 51 mm
Blast nozzle See Table 3-3: Nozzle\Blasng
pressure
See Table 3-3: Nozzle\Blasng
pressure
Maximum system pressure 8 bar (116 psi) 8 bar (116 psi)
Minimum system pressure 5 bar (72,5 psi) 5 bar (72,5 psi)
Maximum compressed air
temperature
50°C (122°F) 50°C (122°F)
Minimum compressed air
temperature
5°C (41°F) 5°C (41°F)
Maximum ambient temperature 50°C (122°F) 50°C (122°F)
Minimum ambient temperature 5°C (41°F) 5°C (41°F)
Compressed air connecon Claw coupling acc. DIN 3481/3489 Claw coupling acc. DIN 3481/3489
Connecon remote control hose Quick coupling acc. DN 7,2/DN 5 Quick coupling acc. DN 7,2/DN 5
Connecon Blast hose European standard European standard
Maximum pressure changes Δ 0-6-0
bar
790500* 489310*
Maximum pressure changes Δ 0-8-0
bar
391100* 206290*
*Aer this number of pressure changes the pressure vessel must be checked by noed body.
Table 3-2: Technical data Electric powered models
418 E 230V 50/60Hz 418 E 110V 50/60Hz
UL/CSA
460 E 230V 50/60Hz 460 E 110V 50/60Hz
UL/CSA
Weight 210 kg 210 kg 260 kg 260 kg
Power 2,5/2,4 kW 2,4/2,6 kW 2,5/2,4 kW 2,4/2,6 kW
Voltage 230 V 110 V 230 V 110 V
Max air ow 460 m3/h (270 cfm) 460 m3/h (270 cfm) 460 m3/h (270 cfm) 460 m3/h (270 cfm)
Max vacuum 21,5 kPa (3,12 PSI) 20 kPa (2,9 PSI) 21,5 kPa (3,12 PSI) 20 kPa (2,9 PSI)

Vacuum BlasterEN
18
418 E 230V 50/60Hz 418 E 110V 50/60Hz
UL/CSA
460 E 230V 50/60Hz 460 E 110V 50/60Hz
UL/CSA
Blasng method Pressure abrasive
blasng
Pressure abrasive
blasng
Pressure abrasive
blasng
Pressure abrasive
blasng
Blast pot 18 l 18 l 60 l 60 l
Pre-separator 18 l 18 l 60 l 60 l
Controle device 2-line pneumac 2-line pneumac 2-line pneumac 2-line pneumac
Nozzle head Rounded 100 mm Rounded 100 mm Rounded 100 mm Rounded 100 mm
Extracon
connecon
51 mm 51 mm 51 mm 51 mm
Blast nozzle See Table 3-3:
Nozzle\Blasng
pressure
See Table 3-3:
Nozzle\Blasng
pressure
See Table 3-3:
Nozzle\Blasng
pressure
See Table 3-3:
Nozzle\Blasng
pressure
Maximum system
pressure
10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi) 10 bar (145 psi)
Minimum system
pressure
5 bar (72,5 psi) 5 bar (72,5 psi) 5 bar (72,5 psi) 5 bar (72,5 psi)
Maximum
compressed air
temperature
50°C (122°F) 50°C (122°F) 50°C (122°F) 50°C (122°F)
Minimum
compressed air
temperature
5°C (41°F) 5°C (41°F) 5°C (41°F) 5°C (41°F)
Maximum ambient
temperature
50°C (122°F) 50°C (122°F) 50°C (122°F) 50°C (122°F)
Minimum ambent
temperature
5°C (41°F) 5°C (41°F) 5°C (41°F) 5°C (41°F)
Compressed air
connecon
Claw coupling acc.
DIN 3481/3489
Claw coupling acc.
DIN 3481/3489
Claw coupling acc.
DIN 3481/3489
Claw coupling acc.
DIN 3481/3489
Connecon remote
control hose
Quick coupling acc.
DN 7,2/DN 5
Quick coupling acc.
DN 7,2/DN 5
Quick coupling acc.
DN 7,2/DN 5
Quick coupling acc.
DN 7,2/DN 5
Connecon Blast
hose
European standard European standard European standard European standard
Maximum pressure
changes Δ 0-6-0 bar
790500* 790500* 489310* 489310*
Maximum pressure
changes Δ 0-8-0 bar
391100* 391100* 206290* 206290*
*Aer this number of pressure changes the pressure vessel must be checked by noed body.
Table 3-3: Nozzle\Blasng pressure
1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar
Ø 4,8 0,21
Nm3/min
0,43
Nm3/min
0,64
Nm3/min
0,64
Nm3/min
0,64
Nm3/min
1,28
Nm3/min
1,49
Nm3/min
1,70
Nm3/min
1,91
Nm3/min
2,13
Nm3/min
Ø 6,4 0,38
Nm3/min
0,76
Nm3/min
1,13
Nm3/min
1,51
Nm3/min
1,89
Nm3/min
2,27
Nm3/min
2,65
Nm3/min
3,03
Nm3/min
3,40
Nm3/min
3,78
Nm3/min

Vacuum Blaster
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EN
1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar
Ø 8,0 0,59
Nm3/min
1,18
Nm3/min
1,77
Nm3/min
2,36
Nm3/min
2,95
Nm3/min
3,55
Nm3/min
4,14
Nm3/min
4,73
Nm3/min
5,32
Nm3/min
5,91
Nm3/min
4 Installaon
WARNING! Risk of personal injury.
Blasng acvies can result in stac electricity and/or sparks. Consult local authories
or your supplier for suitable measures to avoid any risks.
NOTE! Always respect local regulaons regarding installaon and use of
Vacuum Blaster.
4.1 Delivery check
If there are any damaged or missing parts when the product is delivered, nofy the
carrier and the local Nederman representave immediately.
4.2 Preinstallaon
Make sure Vacuum Blaster is placed on a straight and steady surface. Take
Vacuum Blaster’s weight into account as well as the weight of blasng media and
operator.
NOTE! Do not expose Vacuum Blaster to water and/or moist since this makes the
blasng media clog.
NOTE! Dry and clean compressed air is required. An aer cooler with separator (and
lters) is necessary. In a xed execuon this can be achived with a dryer and air receiver.
4.3 Installaon
WARNING! Risk of personal injury.
The compressor’s pressure must not exceed 8 bar.
Install the Vacuum Blaster as follows:
1. Mount the coarse grain separator, see gure 1 item 9, on top of the blast pot, see
gure 1 item 7.
2. Connect the vacuum air hose, see gure 1 item 10.
NOTE! Before fastening the separator, rotate it so the hose does not bend.
3. Before connecng the vacuum hose, see gure 9 item 8, bend the inside spiral
copper wire outside the hose. Connect the hose to the rubber coupling on the inlet
and fasten using the clips, see gure 10.
NOTE! Make sure not to fasten the hose too ght.
4. Connect the vacuum hose to the pre separator, see gure 1 item 9.
5. Connect the blast hose, see gure 11 and gure 9 item 3.

Vacuum BlasterEN
20
NOTE! Make sure that the locking pin is secured.
6. Connect the two control hoses from an approved deadman handle or remote
control system, see see gure 9 items 9 and 10 and gure 12.
NOTE! Make sure that all hoses are in good condion and secured in their respecve
couplings. Refrain from unnecessary curves of the hoses and tension on Vacuum Blaster.
The blast hose should be laid out in a straight line or big radius curves to avoid quick wear.
7. Fasten the bag using the strap, see gure 13.
8. Inlet compressed air, see gure 1 item 11.
NOTE! Make sure that the locking pin is secured.
4.4 Inial startup
Before operang Vacuum Blaster the rst me follow all points of chapter 5. Operaon
but without the use of blasng media.
5 Operaon
WARNING! Risk of personal injury.
The use of Vacuum Blaster is only allowed with the following:
• Suitable non-bleeding posive deadman handle or remote control system.
• Suitable blast hose and blast hose couplings.
• Suitable nozzle.
Contact your supplier or the manufacturer for detailed informaon.
WARNING! Risk of personal injury.
The operator(s) is to be equipped with approved:
• helmet or mask
• protecon goggles
• respiratory equipment
• protecve clothing
• safety shoes or boots
• gloves
• ear protecon
Also warn and/or protect people nearby the blasng process with the above items.
WARNING! Risk of personal injury.
Never direct the installed blast hose and nozzle towards a person.
WARNING! Risk of personal injury.
THE sound level can reach 125 dB at the nozzle.
Warning! Risk of personal injury.
Do not use blast media containing free silica.