Nederman FilterBox 12M Manual

Installation and service manual
Mobile Fume and Dust Extractors
FilterBox
OK
00000975 OK
Originalinstallation and service manual
EN INSTALLATION AND SERVICE MANUAL
2020-05-06 144897 (04)

FilterBox
Trace back information:
Workspace Main version a6
Checked in 2020-05-06
Skribenta version 5.3.053

FilterBox
Table of contents
Figures ............................................................................................................................................................................. 4
1 Preface ............................................................................................................................................................................ 22
2 Troubleshooting ............................................................................................................................................................ 23
2.1 Download error log via USB .............................................................................................................................. 23
2.2 Update software via USB .................................................................................................................................. 23
2.3 Troubleshooting guide ...................................................................................................................................... 23
2.4 Warnings .............................................................................................................................................................. 24
2.5 Errors .................................................................................................................................................................... 24
3 Electrical diagrams ........................................................................................................................................................ 25
3

FilterBox
Figures
FilterBox Basic III, 1Phase 110-120/220-240V IEC
1
4

FilterBox
FilterBox Basic III, 3Phase 200-240V IEC
2
5

FilterBox
FilterBox Basic III, 3Phase 380-420V IEC
3
6

FilterBox
FilterBox Basic III, 1Phase 110-120 or 220-240V UL-CSA
4
7

FilterBox
FilterBox Basic III, 3Phase 208-240V UL-CSA
5
8

FilterBox
FilterBox Basic III, 3 Phase 440-480/575V UL-CSA
6
9

FilterBox
FilterBox Advanced III, 1Phase 110-120/220-240V IEC
7
10

FilterBox
FilterBox Advanced III, 3Phase 200-240V IEC
8
11

FilterBox
FilterBox Advanced III, 3Phase 380-420V IEC
9
12

FilterBox
FilterBox Advanced III, 1Phase 110-120 or 220-240V UL-CSA
10
13

FilterBox
FilterBox Advanced III, 3Phase 208-240V UL-CSA
11
14

FilterBox
FilterBox Advanced III, 3Phase 440-480/575V UL-CSA
12
15

FilterBox
34
=Q1
12
56
L3 (Bk)
L2 (Bk) L1 (Bk)
L1 (Bk)
L3 (Rd)
L2 (Wh)
PE
Bk Bk
Wh
N
M
1
2
Close
Open =V2
P7:3 P7:1
K3
P7:14
K1
P7:16
P7:8
P7:12
Damper
Rd
Wh
PGND
PGND
PGND
P7:10
3,2-16A
5
6
3
4
1
2
M
Fan Motor
W
VU
RdWhBk
A2
A1
Wh
98 97 95
96
P10:1 P10:2
Bu
Bu
DC_Motor P7:17
P7:18
GND
P7:2
K2
P7:6
P7:5
K4
P7:7
PGND
Output Larm
Current
sense
VCC10
P7:4
VAC24
PTC 2 A
P9:2
K5
P9:1
PGND
Expansion
GND_MEAS
380, 440V 50/60Hz
Max 16A
Overcurrent
protec!on
M01
1-3hp
P7:11
P7:13
P7:9 P7:15
1 2
PGND
P10:10
P10:9
P10:8
P10:7
P10:6 P10:5
P10:4 P10:3
P10:11
GND
VCC10
P10:12
VAC24_1
Remote start 1
PGND
Wh
P7:11 Remote start 1
X1
Air Flow switch
Compresed Air
Switch
External Fire
Alarm in
X1:6
X1:7
X1:4
X1:5
X1:8 X1:9
X1:1
X1:2
Accessories
QM1
380V input
4-5=360V-370V
1-2=375V-395V
1
=F6
2
1
=F5
2
F5- F6
Fuse 0,5A Slow CC
M
DC
+
-Cleansing motor
24VDC/34W
X1
X1:11
X1:12
8
10
11
M02
X1:10
X2
Remote Controll 1
24VAC /20W
Fan-On/Off
Blue
Lamp-On/Off
1 2
Brown
Black
3
Remote Controll 2
24VAC /20W
Fan-On/Off
Lamp-On/Off
Brown
Black
Blue
X1:3
3
6
7
5
4
Br
Bk
Bu
X1:3
V1
(9) P7:3
(9) X1:3
Expansion
Cleansing Contactor)
Rd
Gr
TC
K1M
5 6
1
2
3
4
13
14
P5:2
P5:1
1 2 3 4 5
PGND
Br
Bu
X3
X3:2
X3:1
Welding Current
Sensor Clamp 1
Br
Bu
DC_Motor
VAC24
F1
6,3AT
F2
4AT
VCC24
GND
PGND
VCC10 = 10VDC VCC24 = 24VDC DC_Motor = 24VDC VAC24 = 24VAC
P8:1 P8:2
P11:1
P11:2
VCC24
P12:1
P12:2
Gn
Brown =Br
Black = Bk
Blue = Bu
Red = Rd
White = Wh
Grey =Gy
Green =Gn
Green/Yellow=Gn/Yw
380V 440V
70VA
T1
0V
22V
24V
0V
380V
440V
Br
Bu Bk
Bk
Rd
Rd
Bu
Jumper
440V input
4-5=420V-430V
1-2=435V-455V
UltrasafeUltrasafe
F
1
1
1
2
2
F5- F6
Fuse 0,5A D=10,3x38 Slow CC
Control system is independent of
Mains voltage frequency, 50/60Hz
only the input voltage is important
F5: 0,5A
Slow CC
F6: 0,5A
Slow CC
FilterBox Advanced III, 3Phase 380, 440V UL-CSA
13
16

FilterBox
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Rev:
Layout 3P 380V,440V 50/60Hz UL-CSA
Filterbox Advance Gen III
Drawing number
Designed Drown View
Tommy Olsson
Sheet
1
2168215-1.vsd
2016-04-22 /10
70VA
1 L
1
3 L
2
5 L
3
2 T1 4 T2 6 T3
194E-A25-1753
0
1 L1 3L2 5L3 13 NO
2 T1 4 T2 6 T3 14 NO
A1 A2
$
$$ $
 %
%% %
100-C09KJ10
10
2 T1 4 T2 6 T3
95 96NC
xx
xx
97 98NC
193-EECB
Filterbox Advance Wiring diagram
3P 380,440V UL-CSA 2168214
Br
Bk
(White)
P7:
8
6
P10:
2
P10:
1
Bu Bu
Rd
(White)
Rd
(F)
(White)
Rd
P7:
10
5
1 5432
P5
7
8
9
(White)
(White)
Q1
QM1 QM1
K1M
Q1
UltrasafeUltrasafe
F
1
380V
1 1
2
2
F5- F6
Fuse 0,5A D=10,3x38 Slow CC
2167449
Control Cable Kit Advance 2162103
Bu
EĂŵĞ ƌĂŶĚ ĞƐĐƌŝƉƚŝŽŶ ĂƚĂ dLJƉĞ /ĨƐŶƌ ^ƵƉůLJĞƌ ^ƵƉůLJĞƌŶƌ
Q1 ALLEN-BRADLEY Main Switch 25A 194E-A25-1753 2162014 Solar 3142710 K1M ALLEN-BRADLEY Contactor 9 A, 4 kW 100-C09KJ10 2156257 Solar 3284001 K1M ALLEN-BRADLEY Contactor 11kw 100-C23KJ10 2163209 Solar 3284121 K1M ALLEN-BRADLEY Contactor 5,5kW 100-C12KJ10 14373134 Solar 3284041 QM1 ALLEN-BRADLEY Motor Overload Protector 3,2-16A 3P 193-EEDB 2156254 Solar 3281428 QM1 ALLEN-BRADLEY Motor Overload Protector 1-5A 3P 193-EECB 2156253 Solar 3281427 QM1 ALLEN-BRADLEY Motor Overload Protector 3,2-16 1P 193S-EERB 2156255 Solar 3281451 QM2 ALLEN-BRADLEY Transformator O-load protector 0,1-0,16A 140M-C2T-A16 2162264 Solar 3118140
QM1:
Reset Mode
Auto Man
30s20s
20s
15s 15s
10s 10s
30s
Trip Class
Default
setting
Auto
10s
Brown =Br Black = Bk Blue = Bu Red = Rd White = Wh Grey =Gy Green =Gn Green/Yellow=Gn/Yw
440V
Label Fuse F5
2168216
F5:0,5A
Slow-CC
Label K1M
2165723
K1M
Label Q1
2165724
Q1
Label QM1
2165725
QM1
70VA
1 L
1
3 L
2
5 L
3
2 T1 4 T2 6 T3
194E-A25-1753
0
1 L1 3 L2 5L3 13 NO
2 T1 4 T2 6 T3 14 NO
A1 A2
$
$$ $
 %
%% %
100-C09KJ10
10
2 T1 4 T2 6 T3
95 96NC
xx
xx
97 98NC
193-EECB
Filterbox Advance Wiring diagram
3P 380,440V UL-CSA 2168214
Bk
Bk
Bk
1
2
3
(White)
Bk
11
QM2
W19-
Main
cable
Rd
Bk
Gn
Wh
Wh Rd
Bk
W17 Motor
cable
Gn
W17 Cable complete 2m motor cable 4*
AWG16 UL/CSA
2163746
W3 Power Cable Kit Advance
3P UL-CSA 2163159
QM1
K1M
Q1
Br
Bk
UltrasafeUltrasafe
F
1
380V
1 1
2
2
Bu
Bk
4
440V
F5: 0,5A
Slow CC
F6: 0,5A
Slow CC
F5: 0,5A
Slow CC
F6: 0,5A
Slow CC
380V
440V
380V
440V
380V
440V
Label Fuse F6
2168217
F6:0,5A
Slow-CC
Bk
10
FilterBox Advanced III, Wiring 380, 440V UL-CSA
14
17

FilterBox
FilterBox Basic III, Layout Power Cable Basic IEC / UL-CSA
15
18

FilterBox
FilterBox Basic III, Layout Control Cable Basic IEC / UL-CSA
16
19

FilterBox
FilterBox Advanced III, Layout Dp Hose Advanced IEC / UL-CSA
17
20