Nederman FilterCart Advanced+ Manual

REV.0 0123 P/N 2130333
Instruction and Operation Manual
ADVANCED +
FilterCart
Portable, Mobile & Compact Extraction Units

FilterCart Advanced+

FilterCart Advanced+
Table of Contents
Figures ............................................................................................................................................................................. 5
1 Preface ............................................................................................................................................................................ 10
2 Safety .............................................................................................................................................................................. 10
2.1 Classification of important information ......................................................................................................... 10
2.2 General safety instructions .............................................................................................................................. 10
3 Description ..................................................................................................................................................................... 11
3.1 Overload protector ............................................................................................................................................. 11
3.2 Control board indications .................................................................................................................................. 11
3.3 Dimensions .......................................................................................................................................................... 11
3.4 Technical data ..................................................................................................................................................... 12
4 Installation ...................................................................................................................................................................... 13
4.1 Initial operation .................................................................................................................................................. 13
4.2 Fitting the Fume Extractor hood ..................................................................................................................... 13
4.3 Wiring diagram .................................................................................................................................................... 13
5 Directions for use .......................................................................................................................................................... 13
6 Maintenance .................................................................................................................................................................. 13
6.1 Changing the filter cartridge ............................................................................................................................ 13
6.2 Changing the HEPA-filter (accessory) ............................................................................................................ 14
7 Spare Parts ..................................................................................................................................................................... 14
7.1 Ordering spare parts .......................................................................................................................................... 14
8 Accessories ..................................................................................................................................................................... 14
9 Recycling ......................................................................................................................................................................... 14
3
Declaration of Conformity............................................................................................................................................. 4

FilterCart Advanced+
Declaration of Conformity
Declaration of Conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that
the Nederman product:
FilterCart Advanced+ (Part No. **, and stated versions of **) to which
this declaration relates, is in conformity with all the relevant provisions
of the following directives and standards:
Directives
2 6/42/EC, 2 14/3 /EU, 2 11/65/EU.
Standards
EN ISO 121 :2 1 , EN 6 2 4-1:2 18, EN 61 -6-2:2 19, EN
61 -6-4:2 19, EN 61 -3-3:2 13, EN ISO 2 6 7:2 19
The name and signature at the end of this document is the person re-
sponsible for both the declaration of conformity and the technical file.
AB Ph. Nederman & Co.
P.O. Box 6 2
SE-251 6 Helsingborg
Sweden
Anna Cederlund
Product Center Manager
Technical Product Management
2 22-1 -28
4

FilterCart Advanced+
Figures
~ 240°
min. 27"(685 mm)
30.3" (770 mm)
45" (1145 mm)
55.5" (1410 mm)
2 m arm: max. 65" (1650 mm)
3 m arm: max. 81" (2050 mm)
max. 79" )2000 mm)
118" (3000 mm )
Ø 6.3"
(160 mm)
A
1
D
C
B
A
2
5

FilterCart Advanced+
3 2 1
A1
H2
H1
M
M1
F1
K1
3 1
1
5
5
4
4
PTC
PTC
2
2
6
6
A1
A2
T1
L1
N
PE
O
120 V, 60 Hz, 1~
3
Motor
Protector
Reset
A
B C D
4
6

FilterCart Advanced+
C
B
A
5
BCD A
FGH
E
red
yellow
green
green
yellow
green
green
red
red
red
yellow
green
green
green green green
6
7

FilterCart Advanced+
A
B
7
A
B
8
8

FilterCart Advanced+
9
1
9

FilterCart Advanced+
EN 1Preface
Thank you for using a Nederman product!
The Nederman Group is a world-leading supplier and
developer of products and solutions for the environ-
mental technology sector. Our innovative products
will filter, clean and recycle in the most demanding of
environments. Nederman's products and solutions wil
improve your productivity, reduce costs and also
reduce the impact on the environment from in-dustrial
processes.
Read all product documentation and the product iden-
tification plate carefully before installation, use, and
service of this product. Replace documentation imme-
diately if lost. Nederman reserves the right, without
previous notice, to modify and improve its products
including documentation.
All installation, maintenance, and repair should be
done by qualified personnel using only Nederman
original spare parts and accessories. Contact the
nearest au-thorized distributor or Nederman for
advice on tech-nical service and obtaining spare parts.
If there are any damaged or missing parts when the
product is de-livered, notify the carrier and the local
Nederman representative immediately.
2 Safety
2.1Classification of important informa-
tion
This document contains important information that is
presented either as a warning, caution or note, ac-
cording to the following examples:
WARNING!Risk of personal injury
Warnings indicate a potential hazard to the
health and safety of personnel, and how that
hazard may be avoided.
CAUTION!Risk of equipment damage
Cautions indicate a potential hazard to the
product but not to personnel, and how that
hazard may be avoided.
NOTE!
Notes contain other information that is import-
ant for personnel.
2.2General safety instructions
WARNING!Risk of personal injury
• In case of fire, smoke from FilterCart Ad-
vanced+ may contain hazardous substances
such as burning polycarbonate, Pvc, poly-
ethylene, etc. Also, depending on the mater-
ial being separated, there may be hazardous
smoke from the separated dust.
• The product must not be used in an environ-
ment with the danger of explosion or for dust
or gases in explosive concentrations.
• If the product has been used for dust applic-
ations it must not be used for welding fumes
or grinding dust.
• Check that no sparks or other objects that can
cause fire are sucked into the arm. For weld-
ing applications generating a high amount
of sparks, spark protection (accessory) must
be mounted in the hood to reduce the risk of
fire. See Figure1 .
• The product must not be used for extracting
toxic substances (except welding fume).
• The product must not be used without filter
cartridge and casing.
• The product must not be used in closed
rooms without general ventilation.
• Only properly trained personnel are allowed
to use this product.
10

FilterCart Advanced+
3 Description
FilterCart Advanced+ filters out pollutants such as
fumes and dust, is only intended for indoor use
and is designed for the extraction and filtration of
welding fumes. It must not be used for the
extraction of fluids.
NOTE!
The FilterCart Advanced+ does not have any
connections for venting of exhaust air.
3.1Overload protector
See Figure4. The FilterCart Advanced+ is equipped
with an overload protector that disconnects the
power automatically if the fan motor overloads.
• C: Red light emission light indicates power is
disconnected and overload protector.
• D: Button for resetting the overload protector.
3.2Control board indications
See Figure6.
A When the main plug is connected the light emis-
sion diode indicates a fixed light and an alarm
signal sounds for a short time.
B The light emitting diode indicates a blinking green
light when the FilterCart Advanced+ has been
connected to power supply (stand by).
C When the FilterCart Advanced+ is started, the
light emission diode indicates a fixed green
light. The fan is then in operation.
D The FilterCart Advanced+ is ready for use when
the light-emitting diode indicates a fixed green
light. Over time, the airflow through the extraction
arm will be reduced due to increased pressure
drop across the filter as it gets dirty. This will
require changing the filter cartridge.
EThe light emitting diodes indicates a fixed light
when the pressure drop has increased. Pre-
warning for changing the filter cartridge.
F The light-emitting diodes indicate fixed light and
after ~3 s an intermittent alarm signal starts.
Change the filter cartridge. If you want to finish
the work in progress before the filter cartridge is
changed, the alarm signal can be stopped by
pushing the start button once. The alarm signal
activates after ~1 minutes. Pushing twice on
the start button makes the fan stop. As an
alternative, the fan can be stopped with the
switch on the Fume Extractor hood.
G The light emitting diode indicates a blinking red
light means alarm memory. The FilterCart
Advanced+ has been stopped after the alarm start
(according to above), for example at work shifts.
The filter cartridge has to be changed.
H The light emitting diode indicates a fixed red light
and an intermittent alarm signal starts when the
overload protector has been activated. Examine
the reason and reset the overload protector by
pushing the “Motor Protector Reset” button.
3.3Dimensions
See Figure1.
A: Horizontally swivelling arm.
11

FilterCart Advanced+
EN 3.4Tec nical data
FilterCart Advanced+
Capacity 397-620 cfm (675–1 5 m3 /hr)
Filtration efficiency, main filter > 99 % average weight filtration efficiency. Minim-
um Efficiency W3 (99% ), EN ISO 15 12-1, MERV 14
(ASHRAE 52.2)* .
Filtration efficiency, HEPA-filter (accessory) > 99.95 % H13*
Filter area, main filter 323 ft 2 (3 m2)
Filter area, HEPA-filter (accessory) 81 ft2 (7.5 m
2)
Motor power 1 hp ( .75 kW)
Voltage** 12 V
Phase 1 ~
Frequency** 6 Hz
Transformer 24 V secondary
Alarm signal acoustic, 2.9 kHz
Extraction arm, action radius maximum 6' 7" (2 m) or 9' 10" (3 m )
Extraction arm, swivelling approx. 24 °
Weight •156 lbs (71 kg) with 6'7" (2 m) arm
•161 lbs (73 kg ) with 9'10" (3 m) arm
Temperature, max. ambient temp. 104 0F (4 °C)
Temperature, max. airflow temp. 140 0F (6 °C)
Noise level, measured according to ISO 112 4. 73 dB(A)
Material recycling 9 weight-%, without filter cartridge
*See the filter cartridge information for more specific data.
** Depending on the model.
12

FilterCart Advanced+
4 Installation
4.1Initial operation
See Figure4.
1 Ensure the FilterCart Advanced+ has not been
damaged during transport.
2 Verify that the power supply voltage is the same
as on the name plate.
3 Connect the connection cable with the plug to
the power supply. The light-emitting diodes at B
indicates a fixed light and an alarm signal sounds
for a short time. The light diode at C indicates a
blinking green light (stand by).
4 Start the FilterCart Advanced+ with switch A.
5 The light emission at C indicates fixed green light:
The fan is in operateion.
4.2Fitting t e Fume Extractor ood
The Fume Extractor arm is already fitted. The hood
must be fitted according to Figure2. Adjust the links
so that the hood can easily be positioned.
NOTE!
X: Cable with loop.
4.3Wiring diagram
See Figure3.
• M1: Fan motor, 1 hp ( .75 kW).
• A1: Circuit card.
• T1: Transformer, 24 V secondary.
• K1: Relay, fan.
• F1: Overload protector relay.
• H1: Alarm signal, 2.9 kHz.
• H2: Alarm signal, 2.9 kHz.
* Voltage: depending on the model.
5Directions for use
See Section4.1Initial operation and Figure5.
• The hood of the extraction arm is to be positioned as
close to the pollution source as possible, see item A.
NOTE!
For specific positioning details, see the sep-
arate manual for the hood.
•The FilterCart Advanced$+$ is to be moved from be-
$ hind according to item B and with the wheels un-
locked.
• The extraction arm is to be positioned with the
wheels locked according to item C.
6Maintenance
WARNING!Risk of personal injury
• Disconnect the mains connection cable be-
fore starting any maintenance work.
• Use the necessary personal safety equip-
ment.
• FilterCart Advanced+ needs to be cleaned
before any disassembly.
• FilterCart Advanced+ must only be disas-
sembled in a well-ventilated room.
• Use proper equipment, such as a vacuum
cleaner to clean FilterCart Advanced+.
• The area where maintenance is done must be
properly cleaned after work is complete.
See Figure9. Maintenance is recommended at least
once a year. Complete as follows:
• Change the filter cartridge (and optional HEPA-fil-
ter) if necessary, see Section6.1Changing the filter
cartridge
• Check that the Fume Extractor hose is not damaged.
If necessary change the hose.
• Check that the hose to the fan inlet is not damaged.
If necessary change the hose.
• Check that no objects have been caught on the
guard net on the fan inlet.
• Check that the pressure drop hose (from the control
board) not is damaged and is fitted properly.
• If necessary, adjust the Fume Extractor links.
• If necessary, tighten the arm profile bolts, see the *
symbols in Figure9.
• Check that the mains connection cable and the fan
motor cable are not worn out or damaged.
• Check that the eccentric locks tighten the filter cas-
ing properly. Adjust the eccentric locks if necessary.
See Section6.1Changing the filter cartridge.
6.1C anging t e filter cartridge
See Figure7. The filter cartridge is disposable and is
to be thrown away after use. The life span of the filter
cartridge varies greatly depending on how the Filter-
Cart Advanced+ is used and how much and what type
of pollutants are collected.
Regularly check the light-emitting diodes on the pres-
sure drop symbol on the control board to know when
to change the filter cartridge, see Section3.2Control
board indications. Always check that the hoses for the
extraction arm and the fan inlet are undamaged be-
fore it is decided to replace the filter cartridge.
WARNING!Risk of personal injury
Use necessary personal safety equipment
when replacing the filter cartridges.
Change the filter cartridge in the following way:
13

FilterCart Advanced+
EN 1 Disconnect the power cable.
2 Unlock the locks and remove the filter casing.
3 Use the plastic bag supplied with the new filter
cartridge and pull it over the used cartridge.
Fold the plastic bag under the cartridge.
4 Use a duster to wipe off the filter cartridge con-
tact surfaces in the FilterCart Advanced+. Put the
duster in the plastic bag with the filter cartridge
and close the bag with the band supplied.
5 Handle the used filter cartridge according to the
relevant regulations for the substances that have
been collected.
6 Check that the pressure drop hose (from the con-
trol board) not is damaged and is fitted properly.
7 Check that the new filter cartridge is not damaged.
Also, check that the seal fitted on the underside
of the cartridge is not damaged. Then fit the cart-
ridge on the FilterCart Advanced+.
8 Refit the filter casing. Make sure the
locks tighten to the filter casing properly.
• A: Increasing the locking power.
• B: Decreasing the locking power.
6.2 C anging t e HEPA-filter (access-
ory)
See Figure8. If the FilterCart Advanced+ has been
supplied with a HEPA-filter, this is to be changed at
the same time as the main filter cartridge is changed.
WARNING!Risk of personal injury
Use necessary personal safety equipment
when changing the HEPA-filter.
Change the HEPA-filter cartridge in the following way:
1 Disconnect the power cable.
2 Unscrew the top cover.
3 Remove the used HEPA-filter and put it in the
plastic bag supplied with the new HEPA filter.
Close the plastic bag with the band supplied.
4 Handle the used HEPA-filter according to the rel-
evant regulations for the substances that have
been collected.
5 Check that the new HEPA-filter, item A, is not
damaged.
NOTE!
The filter surface must not be touched.
6 Verify that the UP-arrow, item B, is pointing up-
wards. Handle the HEPA-filter very carefully and
fit it in the FilterCart Advanced+. Ensure it is fitted
in the correct position and that the seal is down-
wards. Check that the seal not is damaged.
7 Refit the top cover. Fasten it securely.
7Spare Parts
CAUTION!Risk of equipment damage
Use only N$e$d$e$r$m$a$n$ original spare parts and ac-
cessories.
Contact your nearest authorized distributor or
N$e$d$e$r$m$a$n$ for advice on technical service or
if you require help with spare parts. See also
w$w$w$.$n$e$d$e$r$m$a$n$.$c$o$m$.
7.1Ordering spare parts
When ordering spare parts always state the following:
• The control number (see the product identification
plate).
•Part number and name of the spare part (see
https://www.nederman.com/en-us/service/spare-
part-search
• Quantity of the parts required.
8Accessories
•
•
HEPA-filter H13, 81 ft2 (7.5 m 2) high-efficiency
final filter, class H13.
Spark protection, for mounting in the hood. To re-
duce the risk of fire.
9Recycling
The product has been designed for component mater-
ials to be recycled. Different material types must be
handled according to relevant local regulations. Con-
tact the distributor or$N$e$d$e$r$m$a$n$ if uncertainties arise
when scrapping the product at the end of its service
life.
14

Nederman Customer Service & Technical Support [e-mail] [phone]
Notes
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FilterCart Carbon

Nederman Customer Service & Technical Support [e-mail] [phone]
The Nederman Group is one of the World’s leading suppliers of products and solutions within
the environmental technology sector focusing on industrial air filtration and recycling. These
products and solutions reduce the environmental impact of industrial production and create
safe and clean working environments while boosting production efficiency.
The group’s offering covers the design stage through installation, commissioning and servicing
with subsidiaries in 29 countries and agents and distributors in over 30 countries.
Nederman is ISO 9001 and 14001 certified and develops and produces in its own manufacturing
and assembly facilities in Europe, North America and Asia.
Nederman Service Capabilities
Nederman has certified service partners trained extensively in servicing our machinery. Make
sure to choose a certified technician to service your Nederman equipment as they have the
correct tools and knowledge to solve any machinery issues and improve its performance. Be
sure to ask if your technician is certified by Nederman.
Our services for dust collection systems are customized to your particular needs. We work with
you to understand your needs, then develop a program to meet your specific needs. Our
services include: (not all services available in all locations)
Bag Change-outs
Bag Selection Recommendations
Collector Re-builds
Dye Testing for Leakage
Electrical Tests - Current, Voltage
Emergency Call-outs
Filter Media Analysis
Mechanical Survey and Repair
Multi-year Contracts
New Collector Start-up Service
On-going Technical Support
Preventative Maintenance Programs
Repair and Replace
Gauges/Timers/Valves
Stack Emission Testing
Training Programs
Troubleshooting / Auditing
Velocity, Pressure and Temperature Tests
Written Service Report
Customer Service and Technical Support
Nederman Corporation USA
4404-A Chesapeake Drive
Charlotte, NC 28216
336-821-0800
www.nederman.com
FilterCart Carbon