Neilsen CT1503 User manual

CT1503
ORIGINAL INSTRUCTIONS
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K
Read and understand the user and safety instructions before you use the tool.

EC DECLARATION OF CONFORMITY
WeCANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety and health requirements of
the EC Directive based on its design and type, as brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Product description: DUAL-BEVEL SLIDING MITRE SAW WITH LASER
Model: CT1503
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
EC Directive of Electromagnetic Compatibility 2014/30/EU
Harmonized standards:
::
:
EN 61029-1,EN 61029-2-9,EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-11, ,
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2017-11-28
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Introduction
Thank you for purchasing this GMC tool. This manual contains information necessary for safe and effective
operation of this product. This product has unique features and, even if you are familiar with similar products,
it is necessary to read this manual carefully to ensure you fully understand the instructions. Ensure all users of
the tool read and fully understand this manual.
Description of Symbols
The rating plate on your tool may show symbols. These represent important information about the product or
instructions on its use.
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Wear hand protection
Read instruction manual
Toxic fumes or gases!
DO NOT use in rain or damp environments!
Important safety devices! Ensure correct function, maintain in accordance with instructions and
DO NOT disable!
Dust extraction required or recommended
LASER warning!
Caution!
Class II construction (double insulated for additional protection)
WARNING: Moving parts can cause crush and cut injuries.
Be aware of kickback!
Environmental Protection Waste electrical products should not be disposed of with household
waste. Please recycle where facilities exist. Check with your local authority or retailer for
recycling advice.
Conforms to relevant legislation and safety standards.
Model no: CT1503
Voltage: 220-240V~ 50Hz
Power: S1 1600W S6 25% 2000W
No load speed: 4800/min
Max depth of cut: 78mm
Max blade size: Ø255mm
Bore: 30mm
Supplied blade: Ø255mm x Ø30mm x 2.8mm x 60T
Mitre table angles: 0° to 45° left & right (0, 15, 22.5, 30 & 45° click stops)
Bevel cuts: 0° to 45° left & right
Straight cut: 0° mitre x 0° bevel 305 x 78mm
Mitre cut: 45° (L&R) x 0° 210 x 78mm
Bevel cut: 0° mitre x bevel (L) 45° 305 x 42mm
Bevel cut: 0° mitre x bevel (R) 45° 210 x 42mm
Compound cut: 45° bevel (L) x mitre 45° (R or L) 210 x 42mm
Compound cut: 45° bevel (R) x mitre 45° (R or L) 210 x 23mm
Ingress protection: IP20
Laser Class: II
Laser Wavelength: 650nm
Laser Output power: ≤1mW
Power cord length: 2 m
Protection class:
Weight: 15.5kg
As part of our ongofing product deveflopment, specfificatfions of NEILSEN products may aflter wfithout notfice.
Specification
Technical Abbreviations Key
Original Instructions
VVolts
~, AC Alternating current
A, mA Ampere, milli-Amp
n0No load speed
nRated speed
λWavelength
°Degrees
ØDiameter
Hz Hertz
, DC Direct current
W, kW Watt, kilowatt
/min or min-1 Operations per minute
rpm Revolutions per minute
nm Nanometre
dB(A) Decibel sound level (A weighted)
m/s2Metres per second squared (vibration magnitude)

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WARNING: Always wear ear protection where the sound level exceeds 85dB(A) and limit the time of exposure
if necessary. If sound levels are uncomfortable, even with ear protection, stop using the tool immediately and
check the ear protection is correctly fitted and provides the correct level of sound attenuation for the level of
sound produced by your tool.
WARNING: User exposure to tool vibration can result in loss of sense of touch, numbness, tingling and
reduced ability to grip. Long-term exposure can lead to a chronic condition. If necessary, limit the length of
time exposed to vibration and use anti-vibration gloves. Do not operate the tool with hands below a normal
comfortable temperature, as vibration will have a greater effect. Use the figures provided in the specification
relating to vibration to calculate the duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according to EN60745 or similar
international standards. The figures represent normal use for the tool in normal working conditions. A poorly
maintained, incorrectly assembled, or misused tool, may produce increased levels of noise and vibration.
www.osha.europa.eu provides information on sound and vibration levels in the workplace that may be useful
to domestic users who use tools for long periods of time.
General Power Tool Safety Warnings
WARNING! When using electric power tools, basic safety precautions should always be followed to reduce
the risk of fire, electric shock and personal injury including the following safety information. Read all these
instructions before attempting to operate this product and save these instructions for future use.
WARNING: This appliance is not intended for use by persons (including children) with reduced, physical or
mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children must be supervised to
ensure that they do not play with the appliance.
CAUTION: Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1 - Keep work area clear - Cluttered areas and benches invite injuries
2 - Consider work area environment
- Do not expose tools to rain
- Do not use tools in damp or wet locations
- Keep work area well lit
- Do not use tools in the presence of flammable liquids or gases
3 - Guard against electric shock - Avoid body contact with earthed or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators)
4 - Keep other persons away - Do not let persons, especially children, not involved in the work touch the
tool or the extension cord and keep them away from the work area
5 - Store idle tools - When not in use, tools should be stored in a dry locked-up place, out of reach of
children
6 - Do not force the tool - It will perform the job better and safer at the rate for which it was intended
7 - Use the right tool - Do not force small tools to do the job of a heavy duty tool
- Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or
logs
8 - Dress appropriately
- Do not wear loose clothing or jewellery, which can be caught in moving parts
- Suitable safety footwear is recommended when working outdoors.
- Wear protective covering to contain long hair
9 - Use protective equipment
- Use safety glasses
- Use face or dust mask if working operations create dust
WARNING: Not using protective equipment or appropriate clothing can cause personal injury or increase the
severity of an injury.
10 - Connect dust extraction equipment - If the tool is provided for the connection of dust extraction and
collecting equipment, ensure these are connected and properly used
11 - Do not abuse the power cable - Never yank the power cable to disconnect it from the socket. Keep
the power cable away from heat, oil and sharp edges. Damaged or entangled power cables increase the
risk of electric shock
12 - Secure work - Where possible use clamps or a vice to hold the work. It is safer than using your hand
13 - Do not overreach - Keep proper footing and balance at all times
14 - Maintain tools with care
- Keep cutting tools sharp and clean makes the tool easier to control and less likely to bind or lock in the
workpiece
- Follow instruction for lubricating and changing accessories
- Inspect tool power cables periodically and if damaged have them repaired by an authorized service
facility
- Inspect extension cables periodically and replace if damaged
- Keep handles dry, clean and free from oil and grease
WARNING: Many accidents are caused by poorly maintained power tools.
15 - Disconnect tools - When not in use, before servicing and when changing accessories such as blades,
bits and cutters, disconnect tools from the power supply
WARNING: The use of accessories or attachments not recommended by the manufacturer may result in a risk
of injury to persons.
16 - Remove adjusting keys and wrenches - Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before switching it on
17 - Avoid unintentional starting - Ensure switch is in “off’ position when connecting to a mains socket or
inserting a battery pack, or when picking up or carrying the tool
WARNING: Unintended starting of a tool can cause major injuries.
18 - Use outdoor extension leads - When the tool is used outdoors, use only extension cords intended for
outdoor use and so marked. Use of an extension cable suitable for outdoor use reduces the risk of electric
shock
19 - Stay alert
- Watch what you are doing, use common sense and do not operate the tool when you are tired
- Do not use a power tool while you are under the influence of drugs, alcohol or medication
WARNING: A moment of inattention while operating power tools may result in serious personal injury.
20 - Check damaged parts
- Before further use of tool, it should be carefully checked to determine that it will operate properly and
perform its intended function
- Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any
other conditions that may affect its operation
- A guard or other part that is damaged should be properly repaired or replaced by an authorized service
centre unless otherwise indicated in this instruction manual
- Have defective switches replaced by an authorized service centre
WARNING: Do not use the tool if the on/off switch does not turn it on and off. The switch must be repaired
before the tool is used.
21 - Have your tool repaired by a qualified person - This electric tool complies with the relevant safety
rules. Repairs should only be carried out by qualified persons, otherwise this may result in considerable
danger to the user
WARNING: When servicing use only identical replacement parts.
WARNING: If the power cable is damaged it must be replaced by the manufacturer or an authorised service
centre.
22 - Power tool mains plugs must match the mains socket - Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching sockets will
reduce risk of electric shock
23 - If operating a power tool outside use a residual current device (RCD) - Use of an RCD reduces the
risk of electric shock
NOTE: The term “residual current device (RCD)” may be replaced by the term “ground fault circuit interrupter
(GFCI)” or “earth leakage circuit breaker (ELCB)”.
Sound and vibration information
Sound pressure LPA 93.5dB(A)
Sound power LWA 106.5dB(A)
Uncertainty K 3dB
Weighted vibration ah(main handle): 6.0m/s2
Uncertainty K 1.5m/s2
The sound intensity level for the operator may exceed 85dB(A) and sound protection measures are necessary.

8
WARNING: Before connecting a tool to a power source (mains switch power point receptacle,
outlet, etc.) be sure that the voltage supply is the same as that specified on the nameplate of the tool.
A power source with a voltage greater than that specified for the tool can result in serious injury to the user,
and damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the
nameplate rating is harmful to the motor.
Mitre Saw Safety
WARNING!
• Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting
tool may contact its own cord. Contact with a “live” wire will also make exposed metal parts of the power
tool “live” and could give the operator electric shock.
• Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not
match the mounting hardware of the saw will run eccentrically, causing loss of control.
• Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance and safety of operation.
• Adjust the cutting depth to the thickness of the workpiece.
• Keep hands away from cutting area and the blade.
IMPORTANT: If you are unsure about operating this tool after reading these instructions, please seek
additional training.
a) Do not allow anyone under the age of 18 years to operate this saw
b) When operating the saw, use safety equipment including safety goggles or shield, ear protection, dust
mask and protective clothing including safety gloves
c) Power tools may produce vibration. Vibration can cause disease. Gloves may help to maintain good blood
circulation in the fingers. Hand-held tools should not be used for long periods without a break
d) Whenever possible, use a vacuum dust extraction system to control dust/waste
e) Do not attempt to cut material thicker than detailed in the Specifications section of this manual
f) Mitre saws are not designed for general cutting of firewood. Always ensure wood is dry with suitable flat
surfaces, so it is securely held on the mitre table and fence
g) Only guide the saw blade against the workpiece when the tool is switched on. Otherwise there is a risk of
kickback when the blade becomes wedged in the workpiece
h) Adjust the cutting depth to the thickness of the workpiece
i) Never remove dust, chips or waste by hand close to the blade. Ensure the tool is unpowered and use a
suitable brush
j) Only use saw blades recommended by the manufacturer that conform to EN 847-1 or equivalent standard
in your country
k) Keep rags, cloths and string away from the work area and ensure the operator’s clothing has no loose
strands of material that could become caught in the rotating blade, causing injury. Gloves worn by the
operator must not have loose strands
l) Ensure the mitre saw is operated without risk of items stored above falling onto the tool. Vibration of the
tool may cause nearby stored items to move
m) Keep saw blades not fitted to the tool in a suitable container to protect against cuts - especially when
carrying
n) Always ensure the saw blade is suitable for the material being cut and that the maximum rpm of the blade
is not exceeded by the maximum no load speed of the saw
o) When using blades with a larger bore than the mitre saw spindle ensure the correct size bore spacer
(spindle ring) is used
p) When transporting the saw, ensure its own transport handle is used (not the operating handle) and that the
saw is in the locked down position
q) Do not remove cut-off material or swap the workpiece without first returning the saw head to the top
position with the guard closed
r) Ensure work is correctly supported. Large panels may sag under their own weight and bind the saw blade.
Supports must be placed under the panel on both sides, close to the line of cut and near the edge of the
panel
s) Ensure all supports and power cables are completely clear of the cutting path
t) Always secure the workpiece to a stable platform, ensuring body exposure is minimised, avoiding blade
binding, or loss of control
u) Do not stand in line with the saw blade of the mitre saw in use. Stand to the side to avoid possible
kickback
v) Note the direction of rotation of the motor and the blade
w) Inspect the workpiece and remove all nails and other embedded objects prior to starting work
x) Do not apply any sideways or twisting force to the blade whilst cutting
y) If a cut does not extend to the edge of the workpiece, or if the blade binds in the cut, allow the blade to
come to a complete stop and lift the saw out of the workpiece
z) Do not attempt to free a jammed blade before first disconnecting the machine from power
1. Beware of projected waste. In some situations, waste material may be projected at speed from the cutting
tool. It is the user’s responsibility to ensure that other people in the work area are protected from the
possibility of projected waste
2. If you are interrupted when operating the saw, complete the process and switch off before diverting your
attention
3. Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does
not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is
accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and
make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut
4. Never operate the saw without the guards fitted
5. Periodically check that all nuts, bolts and other fixings have not loosened, tighten where necessary
6. Do not use blades of High Speed Steel (HSS blades).
7. If the table insert is damaged or worn, have it replaced by a power tool repairer.
The tool must be used only for its prescribed purpose. Any use other than those mentioned in this manual
will be considered a case of misuse. The user, and not the manufacturer, shall be liable for any damage or
injury resulting from such cases of misuse. The manufacturer shall not be liable for any modifications made to
the tool nor for any damage resulting from such modifications. Even when the tool is used as prescribed it is
not possible to eliminate all residual risk factors.
Laser Safety
The laser used in this device is a Class 2 laser with maximum power of ≤1mW and a wavelength of
400-700nm. These lasers do not normally present an optical hazard, although staring at the beam may cause
flash blindness.
WARNING: Avoid direct eye contact.
A hazard may exist if you deliberately stare into the beam, please observe all safety rules as follows:
• The laser shall be used and maintained in accordance with the manufacturer’s instructions
• Do not switch on the laser light until the tool is ready to cut
• Never aim the beam at any person, and particularly not into the eyes of any person or animal, or any
object other than the workpiece
• Always ensure the laser beam is aimed at a sturdy workpiece without reflective surfaces. i.e. wood or
rough-coated surfaces are acceptable. Reflective sheet steel or similar is not suitable for laser use as the
reflective surface could direct the beam back at the operator
• Do not change the laser light assembly. Repairs must only be carried out by the laser manufacturer or an
authorised agent. Do NOT exchange with a different type of laser
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may
result in hazardous radiation exposure.
Please refer to the relevant EN standards, EN60825-1/A1:2002 for more information on Lasers.
Product Familiarisation
1. Dust Port
2. Left Safety Lock-Off
3. Right Safety Lock-Off
4. Operating Handle
5. Release Lever
6. Brush Access Cover
7. Motor Vents
8. Rotation Indicator
9. Spindle Lock
10. Saw Blade
11. Rotating Blade Guard
12. Blade Channel
13. Throat Plate
14. Throat Plate Screw
15. Mitre Table Locking Knob
16. Click-Stop Lever
17. Bevel Angle Lock
18. Mitre Angle Indicator
19. Mitre Angle Indicator Screw
20. Mitre Angle Gauge
21. Mitre Table
22. Fence
23. Bench Mounting Hole
24. Workpiece Support Knob
25. Workpiece Support
26. Workpiece Support Stop
27. Clamp Base
28. Fixed Table
29. Small Fence
30. Clamp
31. 45° Left Bevel Bolt
32. 45° Left Bevel Locking Nut
33. Dust Bag
34. Sliding Bar
35. Slide Lock
36. Clamp Arm Knob
37. Small Fence Knob
38. Fence Bolt
39. Clamp Mounting Knob

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40. Bevel Nut
41. Stabiliser Mounting Hole
42. Rear Carrying Handle
43. Rear Stabiliser
44. Clamp Mounting Thread
45. Clamp Mounting
46. Latching Pin
47. Mains Cable
48. Mains Cable Grommet
49. On/Off Trigger Switch
50. Blade Label
51. Blade Flange
Intended Use
Mains-powered portable or bench-mounted power tool for cutting through wood and other materials. Straight,
bevel, mitre and compound (mitre+bevel) cuts.The included saw blade is suitable for natural wood and man-
made composite wood materials.
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged,
have such parts replaced before attempting to use this tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply before attaching or changing any
accessories, or making any adjustments.
Bench mounting
IMPORTANT: It is recommended to mount the saw to a bench or board. Although the saw can be used
without mounting to a bench or board there is a greater safety risk in use.
• Mount the saw to a level, horizontal bench or work table using bolts, washers and locking nuts (not supplied)
through the Bench Mounting Holes (23)
• DO NOT over-tighten or the base may be damaged, or use bolts that are not a good fit for the Bench Mounting
Holes
• Alternatively, mount the saw on 13mm or thicker board, and clamp the board to the work support; this makes
it easy to relocate the saw, clamping it to a work support wherever needed
• When using a board it may be necessary to countersink the washers and nuts so the board is level on the
surface it is used on
CAUTION: Make sure the mounting surface is not warped as an uneven surface can cause binding and
inaccurate sawing
Fitting the rear stabiliser and workpiece supports
• When the saw is not fitted to a bench or board, always fit the Rear Stabiliser (43) into the two Stabiliser
Mounting Holes (41). The Rear Stabiliser helps prevent the saw from tipping in use. The Rear Stabiliser is
secured with a screw on one side only (provided) underneath the table
• Loosen the Workpiece Support Knobs (24) and fit a Workpiece Support (25) to both sides of the saw and
retighten the screws if not pre-fitted
Dust Extraction
• The Dust Bag (33) fits over the Dust Port (1). For most efficient operation, empty the Dust Bag when it is no
more than half full; this allows better air flow through the Dust Bag
• Optimal dust extraction is achieved by connecting a dust extraction system or vacuum cleaner to the Dust
Port. A dust port adaptor may be required to fit your dust extraction connection
Transportation
• When transporting the saw, only use the Operating Handle (4) and Rear Carrying Handle (42) if the saw is
detached from a board or bench and no material is clamped to the base. When the saw is mounted to another
surface, move by holding the board or bench only and keep the tool upright.The saw can be stored and
transported with the cutter head lowered and secured by the Latching Pin (46); however, there is a small risk
that vibration in transit could cause the Latching Pin to move allowing the cutter head to rise
Fitting and removing the blade
WARNING: Never fit and use a blade that is visibly damaged, deformed or has dull or missing teeth.
WARNING: Wear gloves when handling blades.
WARNING: Never attempt to use a blade larger than the stated capacity of the saw, as it might come into
contact with the blade guards. Never use a blade that is too thick to allow the outer blade washer to engage
with the flats on the spindle; it will prevent the blade screw from properly securing the blade on the spindle.
WARNING: Do not use the saw to cut metal or masonry unless the saw blade is specifically designed for that
material and any dust or swarf can be correctly and safely removed in use.
WARNING: Ensure any spacers and spindle rings that may be required are provided by the manufacturer of
the blade or confirmed as compatible.
WARNING: Never fit and use a blade made from high speed steel (HSS).
IMPORTANT: Even if the blade is pre-fitted, if this is the first use of the tool always check the blade is securely
fitted before use.
Note: Cutter head is a description of the section of the tool incorporating the motor, blade assembly and
pivoting arm. On a sliding mitre saw it is the section that traverses the pole arm or arms.
1. Disconnect the Mains Cable (47) from the mains socket
2. Slide the Latching Pin (46) out so the cutter head can be raised
3. Press the Release Lever (5) and lower the cutter head using the Operating Handle (4) to the lowest point with
the teeth of the Saw Blade (10) entering the Blade Channel (12)
4. Slide the Latching Pin in to hold the cutter head in this lowered position
5. Loosen the Blade Panel Screws (55 & 57) so the Blade Panel (56) can be moved slightly for clear access to the
Blade Bolt (53)
6. Press the Spindle Lock (9) and rotate the blade until the spindle locks
7. Use the Blade Hex Key (71) to remove the Blade Bolt, Blade Washer (52) (if fitted) and Blade Flange (51)
Note: The mounting has a LH thread so rotate the hex key clockwise to unscrew the Blade Bolt
8. While holding the Operating Handle move the Latching Pin so the cutter head can be raised slightly so the
existing blade can be removed
9. Check the Saw Blade that will be fitted to ensure it is not heavily worn, bent or damaged and no teeth
are missing
10. Check the Blade Direction Indicator (54) matches the Rotation Indicator (8). The teeth must point down
towards the workpiece and the maximum rpm speed stated on the Blade Label (50) must match or exceed
that of the no load speed of the saw (see Specification)
11. Check the blade mounting is clean and clear of swarf and dust and fit the blade into the recess and onto the
blade mounting
12. Press the Spindle Lock and refit the Blade Flange, Blade Washer and Blade Bolt and tighten securely anti-
clockwise without over-tightening. Do not leave the Blade Hex Key in the bolt after tightening
13. Move the Blade Panel back into position and tighten the Blade Panel Screws
14. Check the normal operation of the Rotating Blade Guard (11) by pressing the Release Lever and moving the
cutter head up and down with the Operating Handle
15. Reconnect to mains power and run the saw for a short time to make sure the blade is rotating and
operating correctly
Depth Adjustment
The mitre saw is fitted with a master depth adjustment and user depth adjustment.
To adjust the depth of cut typically for trench cuts:
1. Use a small workpiece with the required depth marked in pencil on the side
2. Setup the cutter head so you can control the height of the blade with the Operating Handle (4) as per
normal operation
3. Adjust the Depth Adjustment Knob (68) by turning clockwise so the depth of cut is reduced. The Depth
Adjustment Knob end will contact the Depth Plate (69) as the cutter head is lowered. Make adjustments
until the required depth is achieved using the small workpiece to the side of the blade
4. Perform the cut as required
5. Reset the Depth Adjustment Knob position so it no longer prevents the cutter head from stopping before the
master depth position
Adjusting master depth should never be done for trench cuts. Use the Depth Adjustment Knob instead. In normal
use the master depth does not need to be altered. The master depth adjustment should only be adjusted with
extreme caution as set incorrectly the blade may contact the bottom of the base. To alter the master depth
(typically fine adjustment after a blade change):
52. Blade Washer
53. Blade Bolt
54. Blade Direction Indicator
55. Blade Panel Screw
56. Blade Panel
57. Blade Panel Screw
58. 45° Right Bevel Locking Nut
59. 45° Right Bevel Bolt
60. Bevel Angle Indicator Screw
61. Bevel Angle Indicator
62. Bevel Angle Gauge
63. 0° Bolt
64. 0° Locking Nut
65. 0° Stop
66. Depth Adjustment Locking Nut
67. Depth Adjustment Bolt
68. Depth Adjustment Knob
69. Depth Plate
70. Depth Stop
71. Blade Hex Key
72. Worklight On/Off Switch
73. Laser On/Off Switch
74. Fence Hex Key

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1. Loosen the Depth Adjustment Locking Nut and turn the Depth Adjustment Bolt (67) clockwise for a shallower
cut or anti-clockwise for a deeper cut.The bolt contacts the Depth Stop (70) in use as the cutter head is
lowered
2. Check the height adjustment repeatedly to ensure the blade will not contact the bottom of the Blade Channel
(12) or the sides of the Throat Plate (13) when doing a bevel cut. Check both left side and right side bevel cuts
3. Retighten the Depth Adjustment Locking Nut
Adjusting the mitre angle
The Mitre Table Locking Knob (15) is used to lock the Mitre Table (21) at the desired mitre angle. The mitre
saw cuts from 0° to 45° both left and right. To adjust the mitre angle:
1. Turn the Mitre Table Locking Knob anti-clockwise to loosen
2. Rotate the mitre angle with the Operating Handle (4) to the desired position using the Mitre Angle Indicator
(18) and Mitre Angle Gauge (20).The Mitre Table features positive click stops at 0, 15, 22.5, 30 and 45°
both left and right for quick setting of common mitre angles. Lift the Click-Stop Lever (16) to bypass the
click stop positions
3. Retighten the Mitre Table Locking Knob to lock the angle setting
WARNING: Be sure to tighten the Mitre Table Locking Knob before making a cut. Failure to do so could result
in the Mitre Table moving during the cut and cause serious personal injury.
Adjusting the bevel angle
The Bevel Angle Lock (17) is used to set the blade at the desired bevel angle. The mitre saw bevel cuts from
0° to 45° to the left or right. To adjust the bevel angle:
1. Ensure the Mitre Table Locking Knob (15) is tight
2. Loosen the Bevel Angle Lock by rotating anti-clockwise
3. Tilt the cutter head with the Operating Handle (4)
4. Use the Bevel Angle Indicator (61) and Bevel Angle Gauge (62) to set the required angle
5. Retighten the Bevel Angle Lock to secure in position
WARNING: Be sure to tighten the Bevel Angle Lock before making a cut. Failure to do so could result in the
saw arm moving during the cut and cause serious personal injury.
Note: Adjust the Bevel Nut (40) if necessary to ensure smooth operation of the Bevel Angle Lock or sufficient
tension to hold the Bevel Angle.
Note: Use the 0° Stop (65) to configure the mitre saw for left side only bevel cuts and create a stop at the
vertical 0° position. To enable move the leg out (as shown) while the cutter head is tilted to the left side.
Operation
WARNING: ALWAYS wear eye protection, adequate respiratory and hearing protection, as well as suitable
non-woven gloves, when working with this tool.
Switching on and off
• To turn the saw on, depress a Safety Lock-Off (2 or 3) and hold in the On/Off Trigger Switch (49)
• To turn the saw off, release the On/Off Trigger Switch
Laser and LED worklight
• To switch the laser on and off use the Laser On/Off Switch (73). This indicates the cut line on the workpiece
• To switch the LED worklight on and off use the Worklight On/Off Switch (72). It provides additional illumination
of the cutting area
Note: Both laser and LED worklight can be used together and are powered independently of the mitre saw On/
Off Trigger Switch (49).
Making a cut
• A compound mitre cut involves using a mitre angle and a bevel angle at the same time. It is used to make
picture frames, cut mouldings, make boxes with sloping sides, and for roof framing
• Always make a test cut on a piece of scrap wood before cutting the workpiece
1. Pull on the Release Lever (5) and lift the cutter head to its full height
2. Loosen the Mitre Table Locking Knob (15)
3. Rotate the Mitre Table (21) until the Mitre Angle Indicator (18) aligns with the desired angle on the Mitre
Angle Gauge (20)
4. Retighten the Mitre Table Locking Knob
WARNING: Be sure to tighten the Mitre Table Locking Knob before making a cut. Failure to do so could result in
the table moving during the cut, causing serious personal injury.
5. Loosen the Bevel Angle Lock (17) and move the cutter head to the left to the desired bevel angle (between 0°
and 45° (left or right) as indicated by the Bevel Angle Indicator (61). Tighten the Bevel Angle Lock
6. Place the workpiece flat on the table with one edge securely against the Fence (22). If the board is warped,
place the convex side against the fence. If the concave side is placed against the fence, the board could break
and jam the blade. The Small Fence (29) can be fitted to either side of the Fence (22) and secured using the
Small Fence Knob (37) to increase support on the required side
7. When cutting long pieces of timber, support the opposite end of the timber with Workpiece Supports (25), a
roller stand or a work surface that is level with the saw table
8. Use the Clamp (30) to secure the workpiece wherever possible using the Clamp Base (27) against the
workpiece and adjusting the height with the Clamp Mounting Knob (39)
Note: The clamp can be positioned on the other side of the saw using the Clamp Mounting (45) and moving the
Clamp Mounting Knob to the other Clamp Mounting Knob Thread (44).
9. Before turning on the saw, perform a dry run of the cutting operation to check that there are no problems
10. Hold the Operating Handle (4) firmly and depress a Safety Lock-Off (2 or 3) and squeeze the On/Off Trigger
Switch (49). Allow the blade to reach maximum speed
11. Press the Release Lever (5) and slowly lower the blade into and through the workpiece
12. Release the On/Off Trigger Switch and allow the Saw Blade (10) to stop rotating before raising the blade out
of the workpiece. Wait until the blade stops before removing the workpiece
Accessories
• A range of accessories and consumables, including saw blades, additional clamps and personal protective
equipment, is available from your GMC stockist. Spare parts can be obtained from toolsparesonline.com
Maintenance
WARNING: ALWAYS disconnect from the power supply before carrying out any inspection, maintenance
or cleaning.
Bevel Angle Adjustment
Checking 0° angle
1. Turn the Bevel Angle Lock (17) anti-clockwise
2. Tilt the cutter head to the left and raise the 0° Stop (65)
3. Position the cutter head at maximum height against the 0° Stop. The Bevel Angle Indicator (61) should be at
0° on the Bevel Angle Gauge (62).Tighten the Bevel Angle Lock
4. Lower the cutter head so the exposed Saw Blade (10) is in the Blade Channel (12) of the Throat Plate (13) and
lock in this position with the Latching Pin (46)
5. Recheck that the cutter head is upright and the Bevel Angle Indicator is still at 0°
6. Place a set square on the table with one short edge against the Mitre Table (21) and the other short edge
against the Saw Blade (avoiding the saw teeth) (Image A)
Note: If the blade is not square (90°) with the Mitre Table, adjustment is required
Changing 0° angle
1. Use the 0° Bolt (63) and 0° Locking Nut (64) to set the cutter head resting position at exactly 0° while against
the 0° Stop (65) using a square against the surface of the Saw Blade (10) and Mitre Table (21) (Image A)
2. After this adjustment a minor adjustment can be made to the Bevel Angle Indicator (61) by loosening the Bevel
Angle Indicator Screw (60) and adjusting the position of the Bevel Angle Indicator so it is set to 0° when the
blade surface is at a perfect 90° angle to the mitre table surface
Checking 45° angles
1. Turn the Bevel Angle Lock (17) anti-clockwise and using the Operating Handle (4) set the bevel angle to 45°
left as indicated by the Bevel Angle Indicator (61) and Bevel Angle Gauge (62). The cutter head should stop at
exactly 45° due to the 45° Left Bevel Bolt (31) set height
2. Retighten the Bevel Angle Lock
3. Use the 45° side of a square or similar accurate angle measuring tool to check the angle (Image C). Use a
parallel shorter spacer if the 45° side is too long to rest against the side of the blade, typically a metal block
4. Loosen the Bevel Angle Lock and make sure while the blade surface is touching the 45° side of the square the
Bevel Angle Indicator is reading 45°. If not, correct adjustment will be required
• Use the same procedure for checking the right bevel 45° angle. Ensure the 0° Stop (65) is set down and move
the square to the right side of the blade again using a spacer if necessary
Changing 45° angle
1. Turn the Bevel Angle Lock (17) anti-clockwise and set the bevel angle to 0° then tighten the Bevel Angle Lock
2. For adjustments to the left 45° stop position use 45° Left Bevel Bolt (31) and 45° Left Bevel Locking Nut (32)

11
and for the right side adjustment use 45° Right Bevel Bolt (59) and 45° Right Bevel Locking Nut (58). Loosen
the applicable locking nut so it is at a higher position, and make a small adjustment to the bolt height (the
adjustment should be very small)
3. Recheck the 45° angle (see ‘Checking 45° angles’) and repeat steps if necessary until the 45° stop positions
are correct for both sides
Note: In use make sure the top of the bolts are kept clear of chippings otherwise the cutter head will not rest at
the correct angle.
Note: The Bevel Angle Gauge (62) is only approximate. An adjustment can be made to the Bevel Angle Indicator
(61) using the Bevel Angle Indicator Screw (60) so it reads exactly 45° but it can lead to the alternate 45° side
indication being slightly out.
Mitre Angle 90° Adjustment
The major adjustment of the mitre angle 0° position is achieved by altering the Fence (22) position
1. Loosen the Mitre Table Locking Knob (15) by turning anti-clockwise and lift the Click-Stop Lever (16)
2. Rotate the Mitre Table (21) with the Operating Handle (4) to the 0° position using the Mitre Angle Indicator
(18) and Mitre Angle Gauge (20)
3. Retighten the Mitre Table Locking Knob to lock the angle setting
4. Lower the cutter head so the exposed blade is in the Blade Channel (12) of the Throat Plate (13) and lock in
this position with the Latching Pin (46)
5. Use a set square to check the 90° angle between the Fence (22) and the Saw Blade (10) - see Image B
6. Adjust the position of the Fence by loosening the 4 Fence Bolts (38) with the Fence Hex Key (71) so the
Fence is at exactly 90° using the set square. Remove the Small Fence (29) by loosening the Small Fence
Knob (37) to access 2 of the screws that it will be concealing.
7. Retighten the 4 Fence Bolts
8. Release the Latching Pin and allow the cutter head to return to its top position
Replacing the Throat Plate
IMPORTANT: If the Throat Plate (13) is damaged or heavily worn, it must be replaced to ensure safe operation of
the tool. To replace the Throat Plate:
1. If necessary to remove the Throat Plate, the remove the Small Fence (29) secured by the Small Fence Knob
(37) and unscrew and remove the 4 Fence Bolts (38) with the Fence Hex Key (74) and remove the Fence (22).
2. Unscrew the Throat Plate Screws (14) securing the Throat Plate and remove the Throat Plate
3. Clean the Blade Channel (12) and fit the new Throat Plate. Refit and tighten the Throat Plate screws
4. If previously removed refit the Fence back to the correct position and refit the Fence Bolts (38). Ensure the
Fence is at the correct angle with a set square before tightening the Fence Bolts following ‘Mitre Angle 90°
Adjustment’
General inspection
• Regularly check that all the fixing screws are tight
• Inspect the supply cord of the tool, prior to each use, for damage or wear. Repairs should be carried out by
an authorised GMC service centre. This advice also applies to extension cords used with this tool
Cleaning
• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the
machine’s service life. Clean the body of your machine with a soft brush, or dry cloth. If available, use clean,
dry, compressed air to blow through the ventilation holes
• Clean the tool casing with a soft damp cloth using a mild detergent. Do not use alcohol, petrol or strong
cleaning agents
• Never use caustic agents to clean plastic parts
Lubrication
• Slightly lubricate all moving parts at regular intervals with a suitable spray lubricant
Brushes
• Over time the carbon brushes inside the motor may become worn
• Excessively worn brushes may cause loss of power, intermittent failure, or visible sparking
• To replace the brushes, remove the Brush Access Covers (11) from both sides of the machine. Remove the
worn brushes and replaced with new. Replace Brush Access Covers. Alternatively, have the machine serviced
at an authorised service centre
Note: Always replace carbon brushes in pairs.
Storage
• The cutting head can be lowered and secured by the Latching Pin (46) to make the saw a smaller size for
storage. Store this tool carefully in a secure, dry place out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are no longer functional and are
not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic equipment (WEEE), with
household waste
• Contact your local waste disposal authority for information on the correct way to dispose of power tools

Troubleshooting
Problem Possible Cause Solution
No
operation
Plug fuse Replace fuse
Worn brushes Have brushes replaced by an authorised GMC service centre
Power tool fault Contact an authorised GMC service centre
Cutting performance poor
Teeth worn or damaged Replace Saw Blade (10)
Incorrect Saw Blade type Replace Saw Blade with correct type for material being sawed
Incorrect Saw Blade specification Ensure Saw Blade meets the required blade specification for this mitre saw
Incorrectly fitted Saw Blade Remove Saw Blade and refit exactly as per the instructions in this manual
Power tool vibrating excessively in use
Saw blade distorted, bent or damaged Replace Saw Blade immediately
Saw blade incorrectly mounted Re-fit Saw Blade exactly as per the instructions in this manual
Machine fault Contact an authorised GMC service centre
Mitre or bevel angle difficult to adjust Build-up of sawdust Vacuum up sawdust
CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
Made in China
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