Nero CYCLONE User manual

INSTALLATION GUIDEINSTALLATION GUIDE
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WMTS536:2022
WMK26723
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Demtech Australia Pty Ltd • 1300 300 090 • www.demtech.com.au • Follow us online @demtech.aus

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
02
IMPORTANT INFORMATION
CYCLONE INSTALLATION GUIDE
PLEASE READ CAREFULLY
THIS GUIDE
This document is a guide only and does not
cover all unforeseen on-site circumstances.
The information within this guide is designed
to assist with the installation of the system.
A tradesman, builder or DIY’er must draw on
trade skills/knowledge to overcome on-
site challenges that are not covered within
this document as not all variants of site
preparation can be predicted/covered.
The installation of the system must comply
with the requirements of the Australian
plumbing code and must be completed by an
individual with the relevant qualifications.
RECOMMENDATIONS
It is the responsibility of the builder,
tradesman or user to ensure that all
substrates and structures constructed/
installed prior to installation of the NERO®
Cyclone are compliant with the Australian
Standards requirement, building codes and
are constructed/installed in accordance to all
manufacturers’ recommendations.
SPECIFICATIONS
Product code: NRCYCLONE
Material code: DWV ABS
Outlet size: DN100
Waterway area: 9,500mm2
Max. internal pressure (air): 120kPa
Max. water temperature: 80°C
CERTIFICATIONS
NERO® Cyclone design registered
with IP Australia (no. 202016283).
NERO® Cyclone Sleeve design registered
with IP Australia (no. 202016283).
Demtech Australia's quality management
system is certified to ISO 9001 by SAI Global.
**Cyclone tested (in conjunction with
**Cyclone Sleeve) and certified to:
**Cyclone Sleeve tested (as a stand-alone
**product/accessory) and certified to:
**Cyclone Sleeve available separately for use
**with other compatible fixture connector
**adaptors.
WARRANTY
The products and materials supplied by
Demtech Australia Pty Ltd are covered
under a factory product warranty. That is
that the products themselves are supplied
without manufacturing fault from factory.
Workmanship including installation and
modification of any Demtech systems is not
covered by Demtech as a manufacturer of the
products. This warranty responsibility and
obligation is held by the party completing
the installation and or modification of
the systems supplied. Demtech take no
responsibility for workmanship or installation
of these systems completed by third party
persons.
For further information on our products,
systems and services visit our website.
For full warranty information and to register
your product please scan the QR code.
WMTS536:2022WMTS536:2022
WMK26723WMK26723
AS2887:1993AS2887:1993
WMK26672WMK26672

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
03
CONCRETE PG. 4 SUSPENDED PG. 6
BEFORE GETTING STARTED
Installation instructions differ depending on the type of subfloor present, follow only the appropriate set of instructions.
Nero®100mm Sleeve & Grommet
Cyclone (lid)
Cyclone (body)
NOT USING CYCLONE SLEEVE?
Key installation instructions differ when using Cyclone Sleeve**. If you are preparing your Cyclone for use with accessories other
than Cyclone Sleeve, such as Nero®100mm Sleeve & Grommet, scan the QR code below to download Cyclone Installation Guide.
®

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
04
STEP 1
Place the Cyclone lid into the body.
DO NOT permenantly fix using plumbing
primer and cement.
The lid will need to be removed later for
installation of the Cyclone Sleeve. Placing
the lid into the body now will prevent
warping during concrete slab pour.
STEP 2
Prior to concrete slab pour, fix the Cyclone
into the drainage riser using a plumbing
primer and cement suitable for jointing
ABS to PVC (AS3879 compliant).
Ensure the Cyclone is installed at the
correct height, as per building plans, to sit
flush with the surface of the concrete slab.
Allow for adequate curing time as per
plumbing primer and cement product
instructions.
STEP 3
Once the concrete slab pour is complete,
check to ensure the Cyclone has remained
at the correct installation height and is
within all tolerances.
INSTALLATION STEPS
CYCLONE INSTALLATION GUIDE
CONCRETE SUBFLOOR APPLICATION

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
05
GOODGOOD
The Cyclone is both level and flush with the surface of the
concrete slab. This is the ideal/targeted final outcome.
OKAYOKAY
The Cyclone is level but sits below the surface of the
concrete slab (maximum 20mm below surface).
BADBAD
The Cyclone is out of level and protruding from the surface
of the concrete slab. This will require rectification works.
®

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
06
STEP 4
Mark where the connection is required on
the lid and drill a pilot hole using a 5.5mm
dril bit in the centre of the marking.
STEP 5
Use a 133mm hole saw to make an
opening in the lid. Take care not to drop
the lid cut-out into the Cyclone.
Use a deburring tool to clean the rough
edges around the opening in the lid.
STEP 6
Lift the lid out of the body of the Cyclone.
Carefully reach through and apply force
around the opening until the lid is free.
INSTALLATION STEPS
CYCLONE INSTALLATION GUIDE
CONCRETE SUBFLOOR APPLICATION

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
07
STEP 7
The Cyclone Sleeve is designed with an
internal taper and stop-lip to prevent
100mm PVC from bottoming out.
ALWAYS install the Cyclone Sleeve as
depicted (pipe sleeve above and locking
ring below) otherwise it will not work.
STEP 8
Fix the Cyclone Sleeve into the lid using a
plumbing primer and cement suitable for
jointing ABS to ABS (AS3879 compliant).
Apply plumbing primer and cement to
both the inner and outer threads of the
Cyclone Sleeve as well as around the
opening on the top of the lid.
STEP 9
Fix the lid into the Cyclone using a
plumbing primer and cement suitable for
jointing ABS to ABS (AS3879 compliant).
Allow for adequate curing time as per
plumbing primer and cement product
instructions.
®

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
08
INSTALLATION STEPS
CYCLONE INSTALLATION GUIDE
SUSPENDED SUBFLOOR APPLICATION
STEP 1
Place the Cyclone lid into the body.
DO NOT permenantly fix using plumbing
primer and cement.
The lid will need to be removed later for
installation of the Cyclone Sleeve. Placing
the lid into the body now will ensure an
accurate fit within the substrate.
STEP 2
Create an opening in the substrate above
the nominated position for the drainage
system. Be sure to avoid all structural floor
joists and beams as these should not be
cut or modified in any way.
STEP 3
The opening in the substrate should
measure 320mm by 270mm. Dry fit
the Cyclone and make any necessary
adjustments to achieve a snug fit.
Use a router to create a recess around the
opening measuring 12mm wide by 3mm
deep. This will allow the Cyclone to sit
flush with the surface of the substrate.
320mm
270mm

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
09
STEP 4
Apply a continuous bead of sealant within
the recess around the opening and install
the Cyclone into the substrate.
Press firmly around the fixing flange
ensuring the Cyclone is sitting flush and
level with the substrate.
STEP 5
Using eight-gauge stainless steel
self-tapping timber screws (suitable for
counter sunk applications) mechanically
fix the Cyclone to the substrate.
Be sure not to break through the counter
sunk holes in the fixing flange. All sealant
should be smoothed over and any excess
should be discarded.
STEP 6
Connect the drainage system to the
Cyclone using a plumbing primer and
cement suitable for jointing ABS to PVC
(AS3879 compliant).
Allow for adequate curing time as per
plumbing primer and cement product
instructions.
®

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
10
STEP 7
Mark where the connection is required on
the lid and drill a pilot hole using a 5.5mm
dril bit in the centre of the marking.
STEP 8
Use a 133mm hole saw to make an
opening in the lid. Take care not to drop
the lid cut-out into the Cyclone.
Use a deburring tool to clean the rough
edges around the opening in the lid.
STEP 9
Lift the lid out of the body of the Cyclone.
Carefully reach through and apply force
around the opening until the lid is free.
INSTALLATION STEPS
CYCLONE INSTALLATION GUIDE
SUSPENDED SUBFLOOR APPLICATION

Demtech Australia Pty Ltd
Ver. 1.0 | Rev. AUG 2022
11
STEP 10
The Cyclone Sleeve is designed with an
internal taper and stop-lip to prevent
100mm PVC from bottoming out.
ALWAYS install the Cyclone Sleeve as
depicted (pipe sleeve above and locking
ring below) otherwise it will not work.
STEP 11
Fix the Cyclone Sleeve into the lid using a
plumbing primer and cement suitable for
jointing ABS to ABS (AS3879 compliant).
Apply plumbing primer and cement to
both the inner and outer threads of the
Cyclone Sleeve as well as around the
opening on the top of the lid.
STEP 12
Fix the lid into the Cyclone using a
plumbing primer and cement suitable for
jointing ABS to ABS (AS3879 compliant).
Allow for adequate curing time as per
plumbing primer and cement product
instructions.
®

INSTALLATION GUIDEINSTALLATION GUIDE
TM
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*
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WMTS536:2022
WMK26723
®
Demtech Australia Pty Ltd • 1300 300 090 • www.demtech.com.au • Follow us online @demtech.aus