New Buck Corporation Heater Model 80 User manual

BUCK STOVE
“MEETS PHASE II EPA STANDARDS”
MODEL 80 HEATER
FEATURES
PREPARATION INSTALLATION
OPERATION MAINTENANCE SAFETY
SAFETY NOTICE
If this heater is not properly installed, a house fire may result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and installation requirements in your area.
Manufactured by New Buck Corp.—Spruce Pine, NC 28777— Revised 2/03
PN-PI-8000660
Tested by ITS

TABLE OF CONTENTS
SECTION I
Room Heater Features ...................................................................................................3
Important Statements .....................................................................................................5-6
SECTION II
Masonry Insert Installation ............................................................................................7-10
SECTION III
Residential Freestanding Heater Installation .............................................................. 11-17
SECTION IV
Wood Heater Safety.....................................................................................................18
SECTION V
Operation .....................................................................................................................19-20
SECTION VI
Preventive Maintenance/Parts Replacement ...............................................................21-22
SECTION VII
Troubleshooting...........................................................................................................23-24
WARRANTY .............................................................................................................25
1

2

SECTION I
The New Buck Corporation room heater Model 80 is one of the safest and most efficient heating systems
available when installed and operated as specified in these instructions and as stipulated on the operation and
installation labels affixed to the unit. The unit is designed to burn wood fuel only.
Please read this entire manual before you install and use your new room heater. Failure to follow instructions
may result in property damage, bodily injury, or even death.
Throughout the manual, you will see this symbol. This indicates areas of importance regarding safety.
Please make a special note of these areas.
Install and use only in accordance with the manufacturer’s installation and operating instructions. Do not
connect this unit to a chimney flue serving another appliance. This unit is not designed for installation into a
Mobile Home.
ROOM HEATER FEATURES
Before attempting to install or operate your heater, it is a good idea to familiarize yourself with the features and
operating controls of the unit.
WARNING: Model 80 heater was not designed for fire grates.
1. Bypass Damper: The bypass damper control is located in the top center of the heater front just under the
top. It is operated by pushing or pulling the rod. The damper is fully open when the handle is pulled out
and fully closed when it is pushed in. The damper must be open before the door is opened.
2. Blower Control: The blower control (Rheostat) is located on the side of the unit. This switch controls
the variable speed blower. For blower to operate turn switch from “OFF” position to either “LOW”,
“MEDIUM” or “HIGH”. When stove temperature reaches 110oblower will automatically come on.
3. Primary Air Controls: The primary air intake draft controls are located at the left and right side of the
hearth. They are operated by moving in and out to control the amount of primary air entering the firebox.
4. Warm Air Outlets: Provides heat extraction from the top of the firebox.
5. Baffles: Directs air flow around the unit for maximum heat transfer.
6. Air Inlet: Allows cool air near the floor to be circulated through the blower and back into the warm air
chamber of the heater.
7. Stand: Elevates heater above the floor for safety and a neat appearance.
8. Door: Provides an “airtight” feature. The door allows a much higher burning efficiency than can be
obtained with an open firebox.
9. Hearth Extension: Offers protection from spilled ashes and cinders.
10. Power Cord: Provides electrical power to operate the blower.
11. Chimney Connector: Used to connect unit to chimney or direct connect kit.
12. Catalysts: Enables the unit to burn cleanly and efficiently.
13. Temperature Monitor: The location can be used for either a fireplace insert or freestanding installation.
Monitor hole is located to the right of the damper rod on the front. Remove plug and insert probe provided
by manufacturer.
14. Cover Door: Conceals blower, blower controls and ash pan.
15. Airway: Primary air is directed in such a way as to provide a “sweeping” air wash over the glass to assist
in keeping it clean.
16. Ash Pan: Provides for easy ash removal.
3

11
14
5
7
3
2
8
3A
6
12
9
10
13 32
15
31
30
26 22
24
27
23
25
28
18
1. By Pass Damper & Brass Spring Handle
2. Blower Control (Rheostat)
3. Primary Air Control (Right Side)
3a. Primary Air Control (Left Side)
4. Warm Air Outlets
5. Baffles (Interior of Stove)
6. Air Inlet
7. Door
8. Hearth Extension
9. Power Cord
10. Catalyst (interior firebox)
11. Catalyst Probe
12. Automatic / Off / Man. Switch
13. Brass Cap
14. Hinge Block
15. Air Control Brass Knobs
16. Shot Gun Air Control
17. Door Glass
18. Glass Clips
19. Hearth Brass
20. Door Gasket
21. Lower Heat Shield
22. Leveling Screws
23. Bottom Firebrick
24. Motor
25. Motor Mount Bracket
26. Cover Door
27. Cover Door Screws
28. Shot Gun Air Box
29. Ash Pan
30. Disc Thermostat
31. Door Handle & Brass Spring Handle
32. Air Wash Screen
33. Glass Gasket
34. Cover Door Hinge
35. Magnet Holder
36. Cover Door Magnet
37. Door Latch
38. Door Latch Screw
39. Hinge Pins
40. 8" Flue Exit
19
Model 80
Wood Stove
33
20
35
36 34
14
37
&
38
29
21
16
Buck
Stove
17
15
40
39
4

EPA COMPLIANCE STATUS
This manual describes the installation and operation of the New Buck Corporation, Model 80 wood heater. These
heaters meet the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992.
Under specific test conditions this heater has been shown to deliver heat at rates ranging from approximately 9,000
to 40,300 BTU/hr for the Model 80.
CATALYST EQUIPPED
This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper
operation. It is against the law to operate this wood heater in a manner inconsistent with operating instructions in
this manual or if the catalytic element is deactivated or removed.
CATALYST WARRANTY
The combustor supplied with this heater is a 3 cell catalyst with an overall dimension of 2" x 6" x 7". Consult the
catalytic combustor warranty also supplied with this heater. All warranty claims should be addressed to:
Applied Ceramics
Customer Service Department
P.O. Box 29664
Atlanta, GA 30359
770-448-6888
See enclosed catalyst warranty for instructions. New Buck Corporation does not handle catalyst replacements.
Customer can order direct form Applied Ceramics.
PROPER FUEL SELECTION
This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
DO NOT BURN:
Treated Wood Garbage Solvents Trash
Coal Cardboard Colored Paper
Burning treated wood, garbage, solvents, colored paper or trash may result in release of toxic fumes and may
poison or render the catalytic combustor ineffective.
Burning coal, cardboard, or loose paper can produce soot, or large flakes of char or fly ash that can coat the
combustor, causing smoke spillage into the room and rendering the combustor ineffective.
ACHIEVING CATALYTIC LIGHT-OFF
The temperature in the stove and the gases entering the combustor must be raised to between 500o F to 700oF for
catalytic activity to be initiated. This can be determined with the use of a temperature monitor (TM-20). During the
start up of a cold stove a medium to high firing rate must be maintained for about 20 minutes. This ensures that the
stove, catalyst, and fuel are all stabilized at proper operating temperatures. Even though it is possible to have gas
temperatures reach 600o F within two to three minutes after a fire is started, if the fire is allowed to die down
immediately it may go out or the combustor may stop working. If this happens open the damper to raise the
temperature to activate the catalyst. Once the combustor starts working, heat generated in it by burning the smoke
will keep it working.
5

ACHIEVING CATALYTIC LIGHT-OFF WHEN REFUELING
During the refueling and rekindling of a cool fire, or a fire that has burned down to the charcoal phase, operate the
stove at a medium to high firing rate for about 15 minutes to ensure that the catalyst reaches approximately 600o F.
CATALYST MONITORING
It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning
properly, and to determine when it needs to be replaced. A non-functioning combustor will result in a loss of
heating efficiency, and an increase in creosote and emissions.
This catalytic heater is equipped with the means to install a temperature probe to monitor catalyst operation.
Properly functioning combustors typically maintain temperatures in excess of 1000oF. If catalyst temperatures are
not in excess of 500o F refer to Catalyst Troubleshooting Section of this owner’s manual.
CAUTION AGAINST OVER-FIRING
Do Not Over-fire This Heater.
Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the
heater and to the catalytic combustor.
ASH REMOVAL
Whenever ashes build up in the firebox and when the fire has burned down and cooled, remove excess ashes.
Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed.
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed
on a non-combustible floor or on the ground, away from all combustible materials, pending final disposal. The
ashes should be retained in the closed container until all cinders have thoroughly cooled.
6

SECTION II
MASONRY INSERT INSTALLATION
INSTALLATION PRECAUTIONS
It is not necessary to direct connect this unit, but testing has shown that it is necessary for best performance in a
poorly drawing flue, oversized flue liner or a short chimney.
Use the following to complete the installation of the unit as an insert:
Kit # PA FP80
Note: Clearances to mantel may be reduced by using a tested or listed mantel shield.
INSTALLATIONS (Fireplace Insert)
Minimum Clearances to Combustible Materials (in inches):
MINIMUM CLEARANCES:
The Model 80 Fireplace Insert is intended for installation in accordance with the standard for chimneys, fireplaces,
vents, and solid-fuel burning appliances. NFPA-211 Code: NOTE: This model is not intended for installation into
zero clearance or pre-fabricated fireplace.
1. The hearth must be of masonry construction and must extend a minimum of 16" in front of the firebox opening
and a minimum of 8" to either side of the firebox opening.
2. Floor protector must be 3/8" minimum thickness non-combustible material or equivalent.
3. If your fireplace has wood trim above it, the wood trim must be at least 9" above the top of the unit.
4. If your fireplace has a wood mantel, the mantel or mantel supports must be located at a height of 24" above the
top of the unit.
REQUIRED FIREPLACE DIMENSIONS
Minimum and/or maximum fireplace dimensions:
Height Width
Min. Max. Min. Max.
Model 80 23 1/2" 32 1/2" 29" 46"
FIREPLACE INSERT
FIGURE 1
24"
12" 9"
16"
8"
HEARTH EXTENSION
9"
7

POSSIBLE TOOLS NEEDED FOR INSTALLATION
If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not
already have them, they are readily available at most hardware stores.
Caulking gun
Large adjustable wrench (may not be needed)
Drop cloths or newspapers
Vacuum cleaner or whisk broom
Flashlight
1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between 450oF- 600o F.
7/32" drill bit and drill
Socket/Rachet Set
Insulation (Provided in trim kit package)
INSTALLATION PREPARATION
Fireplace
1. Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace.
2. Cover the hearth and adjacent floor areas with the drop cloths to protect from soiling or scarring the surface.
3. Remove the existing fireplace damper plate.
4. Thoroughly clean the fireplace of ashes and soot.
5. Check the chimney and smoke chamber for excessive buildup of creosote or soot. Also, check for
obstructions, such as birds’ nest. If the chimney is excessively dirty, clean it, or have someone clean it
professionally BEFORE installing the room heater.
6. If the fireplace has an ash dump or outside air provision, these must be sealed off with metal or tightly packed
non-combustible insulation to prevent cold air from entering the fireplace chamber.
Heater Preparation
1. Inspect the unit for any obvious physical damage.
2. Check the primary air draft controls to ensure that they slide freely.
3. Check the operation of the damper control to ensure that it will open and close properly.
It is not necessary to direct connect this unit unless installed in an improper drawing fireplace or oversized flue.
POSITIONING THE HEATER
When positioning the heater, the following conditions MUST be met! (See Figure 2)
1. The front of the damper opening must be BEHIND the rear edge of the lintel to ensure proper draft. (See
Figure 2)
2. The vertical plane of the fireplace front must fall BEHIND the side panels of the unit. (In other words, it is
possible to have the heater too far in as well as not far enough.)
3. Center the heater in the fireplace opening.
8

MOUNTING THE TRIM PANELS
After the unit is positioned, as shown in Figure 2, mark the mounting position of the trim panels as follows:
1. Set the side trim panels in place, flat against the face of the fireplace. Mark down the inside edge of the trim
panel to make a vertical reference line.
2. Set the top (long) trim panel in place on top of the unit. The panel should be flat against the outside face of the
fireplace, and standing vertically. Mark along the lower edge of the trim panel with a pencil to make a
reference line for mounting.
3. Slide the unit out of the fireplace far enough to work behind the trim panel reference lines.
4. Mount the side trim panels. (See Figure 3)
A) Position the trim panel on the reference line.
B) Drill mounting holes in center of the trim panel mounting brackets to allow for adjustment in and out if
necessary.
C) Mount the trim panel using self tapping screws provided.
5. Mount top trim panel to the side panes with screws provided.
6. Next slip the brass trim over the top edge of the trim panels and slide all the way down until sides and tops
interlock.
7. Slide the unit back into the fireplace. Check to be sure that the trim panels (and brass) are properly
positioned and lie flat against the front of the fireplace. If one or more of the panels is out of position, slide
the unit out and reset by loosening the mounting screws and repositioning in the slot. (See Figure 5)
NOTE: If side and top panels gap due to unevenness of fireplace (normally on rock faced fireplaces), you will
need to drill a 5/32" hole through both side and top panels near where the panels intersect and install a #10 self
threading screw to eliminate the gap. (Paint screws to match.)
8. Using insulation provided peel and stick to back of panels overlapping fireplace dimension by 1" each side
on top. (See Figure 4)
9. Next using high silicone or furnace cement run bead of caulking on backside of panel where they meet stove.
(See Figure 4)
10. Steps 10 and 11 will not be necessary when using direct connect or positive connect.
FIGURE 2 POSITIONING FIGURE 3 MOUNTING TRIM PANELS
9

11. Pull the unit back out of the fireplace and remove the brass and top trim panel to facilitate the installation of
the direct connect or positive connect.
12. Now, follow the installation procedures in the listed direct or positive connect kit you are using and install the
heater and connector kit in the fireplace.
13. Reinstall the top trim panel.
14. Obtain the brass trim and slip over the top and sides.
FINAL CHECK
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
3. Open the primary air drafts and damper bypass.
4. Plug the power cord into a 115 VAC outlet.
5. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws
properly through the primary drafts.
6. Check for smoke leaks around the door.
7. Open the doors and check for smoke escaping from the front of the stove. Smoking usually indicates a
defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting
newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper
draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact
your dealer for assistance.
NOTE: The unit is painted with a specially formulated high temperature paint that cures during the first two or
three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires.
This is normal and is not a cause for alarm. In some cases these fumes will activate a smoke alarm. Opening a
window near the unit will allow these fumes to escape. DO NOT build a large, roaring fire until this curing is
complete or the heater finish may be damaged.
FIGURE 4 FIGURE 5
10

SECTION III
RESIDENTIAL FREESTANDING ROOM HEATER
INSTALLATION
INSTALLATION PRECAUTION
Extensive field and laboratory testing has shown that catalytic stoves perform best as freestanding stoves when
vented into a masonry chimney that include the following:
1. A rain cap is installed on the chimney.
2. Height of chimney is at least 15 feet high.
3. Location of chimney is interior (not on an outside wall).
Satisfactory results have been reported with installations other than listed above. However, draft problems are
possible if a hot chimney is not maintained.
Use pedestal kit as follows:
Model 80 #4171B
CAUTION: Do not connect this unit to a chimney flue serving another appliance.
11

MODEL 80
Minimum Clearances
The New Buck Corporation Model 80 must be installed in compliance with the instructions contained in this
manual.
Clearance from combustible walls and ceilings. (Using single wall chimney connector)
The minimum lateral distance between any part of the room heater and combustible wall is shown in Figures 6 and
7.
FLOOR PROTECTION
If a freestanding model is to be installed on a combustible floor, a non-combustible pad must be placed below it to
protect the floor from burning material from the stove. The pad must be 37" wide by 37 1/2" deep. Floor protector
must be 3/8" in minimum thickness, non-combustible material or equivalent.
The unit must be positioned on the pad so that there is a minimum of 16" from the front of the door opening to the
front of the pad, and a minimum of 8" measured horizontally from the sides of the fuel loading and ash removal
openings to the sides of the pad.
NOTE: For clearance reductions using wall protectors, refer to the NFPA-211 Code.
TOOLS FOR INSTALLATION
Drop Cloth
Electric Drill with 7/32" drill bit
1/2" - 9/16" combination wrench
3/8" magnetic socket chuck adapter, 3/8" wrench (box or socket) or adjustable wrench
Socket Set
Tape Measure
Pencil
Level
Screw Driver
FIGURE 6 FIGURE 7
12

Preparing The Stove for Installation
1. Inspect the unit for any obvious physical damage.
2. Check the primary air draft controls to ensure that they slide freely.
3. Check the operation of the bypass damper control to ensure that it will open and close properly.
4. Remove any items from within the firebox. Spread the drop cloth on the floor behind the heater. Next, tilt the
heater so that the back is on the drop cloth.
5. Using a tape measure, make a line down 3" from the front of the heater.
6. Open the corresponding box and obtain the pedestal. Place the pedestal against the bottom of the heater (angle
side to heater) at the marked line. Center the pedestal left and right and mark screw locations on bottom
through outer holes of pedestal mounting angles. Set pedestal aside and drill four 7/32" holes in heater bottom.
7. Obtain four 1/4" self tapping screws and secure the pedestal to the heater.
8. If you chose legs rather than a pedestal, open box, attach legs to pre-drilled holes in bottom of heater.
9. Reposition the heater to the upright position.
10. Obtain the chimney connector from your dealer. Position on top of stove at flue exit. Position the two “J” bolts
in connector using lock washer and nuts provided. Lock in place.
CHIMNEY
Ceiling Exits (using Single Wall Pipe and UL 103
HT type chimney system listed with manufacturer
in this section of manual)
The Model 80 is designed for connection to:
(1) Simpson Duravent (2) Security (3) Selkirk
Metalbestos (4) Metal Fab (5) Air Jet, listed as
2100 degree pipe and parts.
Follow the chimney and chimney connector manu-
facturer’s instructions and local building codes for
installation through combustible walls or ceilings.
This room heater must be converted to (1) a chim-
ney complying with the requirements for Type HT
chimneys in the Standard for Chimneys, Factory-
Built, Residential, Type and Building Heating Appli-
ance, UL 103, or (2) a code approved masonry
chimney with a flue liner.
Caution: Certain installation types require the use of
certain chimney types. Please follow these
instructions exactly.
DETERMINING THE CHIMNEY
LOCATION
1. Suspend a plumb bob from the ceiling above the
unit so that the weight is hanging in the center of
the flue exit. (A small weight on a string will
serve as a plumb bob.) Mark the ceiling where
the string is suspended to locate the center of the
chimney.
2. After locating the center of the hole, install the
ceiling support box, chimney or chimney
connector, flashing, and rain cap per the
chimney manufacturer’s instructions, and local
building codes for installation through
combustible walls or ceilings.
CEILING
SUPPORT BOX
SINGLE WALL
PIPE
BUCK STOVE
CHIMNEY
CONNECTOR
FIGURE 8
13

3. Now connect the stove to the ceiling support box by using #24 ga. minimum blued or black steel chimney
pipe. (Do not use galvanized pipe.) Connect each section so the crimpled end faces downward, and secure
each section to each other using at least three (3) sheet metal screws or rivets. (See Figure 8)
5. Connect the chimney collar to the tee-box using #24 ga. minimum blued or black steel connector pipe. DO
NOT USE GALVANIZED PIPE. Connect each section so the crimped end faces downward, and secure each
section to each other using at least three steel sheet metal screws or rivets.
Wall Exit Into Masonry (using single wall pipe)
1. Before connecting the Model 80 to a masonry chimney, determine that the masonry fireplace wall pass-
through connector thimble meets the NFPA-211 Code and local building codes and is a minimum of 18" from
the ceiling. If the connector thimble does not meet these codes, the pass-through connector must be modified.
Connectors may pass through walls or partitions constructed of combustible material if the connector is:
(a) either listed for wall pass-through or is routed through a device listed for wall pass-through and is
installed in accordance with the conditions of the listing.
(b) selected or fabricated in accordance with the conditions and clearances as stated in tables 5-7 of the 1988
NFPA 211 Code. Any unexposed metal that is used as part of a wall pass-through system and is exposed
to flue gases shall be constructed of stainless steel or other equivalent material that will resist corrosion,
softening, or cracking from flue gases at temperatures up to 1800oF.
In addition, a connector to a masonry chimney shall extend through the wall to the inner face or liner but not
beyond, and shall be firmly cemented to masonry.
EXCEPTION: A thimble may be used to facilitate removal of the chimney connector for cleaning, in which case
the thimble shall be permanently cemented in place with high-temperature cement.
Wall Exit Into Metal Tee-Box
1. Mark the plumb line on the wall dir-
ectly behind the center of the heater.
(See Figure 9)
NOTE: When using #24 ga. min. blue or
black steel pipe, maintain 18" between
pipe and ceiling.
2. Place the vertical portion of the
heater pipe and the elbow in position
and project a point onto the plumb
line level with the center of the
elbow.
3. Measure up so there will be at least
1/4" rise per foot of horizontal
connector pipe, maintaining
clearances to the ceiling as noted in
Figure 10. This will give you the
center of the hole for the chimney
penetration.
4. After locating the center of the
penetration, install the tee-box and
chimney as per the chimney manu-
facturer’s specifications and local
building codes for installation
through combustible walls or
ceilings.
FIGURE 9
14

2. Once the through-the-wall thimble
codes are met, simply connect the
chimney pipe to the wall pass-
through connector using #24 ga.
minimum, blued or black steel pipe
as follows:
(a) Maintain 1/4" rise per foot
(horizontal length) from the
appliance to the chimney.
(b) Each section of pipe should fit
into the section below or into
the opening on the stove, for
drip free operation.
(c) Secure each section to each
other using at least three (3)
sheet metal screws or rivets.
(d) Use three (3) screws to connect
pipe to New Buck Corp.
Chimney Connector.
Ceiling Exit—Close Clearance
1. Suspend a plumb bob from the
ceiling above the unit so that the
weight is hanging in the center of
the flue exit. (A small weight on a
string will serve as a plumb bob.)
Mark the ceiling where the string is
suspended to locate the center of
the chimney hole.
2. After locating the center of the
hole, install the ceiling support box,
chimney or chimney connector,
flashing, and rain cap.
3. Next, install a New Buck Corp.
Chimney Connector to the flue of
the heater.
4. Install Double Wall Connector and
chimney system per manufacturer’s
list of tested pipes
Caution: Because of the high efficiency
and low flue gas temperature,
freestanding catalytic heaters connected
to masonry chimneys with oversized
flue lines may encounter drafting
problems.
CEILING SUPPORT
BOX
SINGLE WALL
PIPE
BUCK STOVE
CHIMNEY CONNECTOR
FIGURE 10
FIGURE 11
15

ALTERNATIVES FOR WALL PROTECTION
Example: The rear clearance for the Model 80 from page 12 is 26". (Measurement A.) This clearance may be
reduced by 66% by using either of the wall protection devices mentioned below.
Tested and Listed Wall Protector
Clearances to combustibles may be reduced if a tested and listed wall protector is installed over a combustible
surface when the following condition exist:
1. A dead air space or 1" separates the listed and tested wall protector from the combustible surface.
2. The tested and listed wall protector extends from floor to ceiling with a 1" clearance for air circulation at both
the floor and ceiling.
3. The 1" spacers (preferable ceramic rather than metal) must be located at the corners rather than behind the
heater or the chimney connector.
Unlisted and Untested Wall Protector
Wall protectors may be constructed of masonry, 24 gauge or thicker sheet metal, or non-combustible 1/2" thick
insulation board. Conditions 2 and 3 above must be observed but the air space in condition 1 must be increased to 1
1/2".
FINAL CHECK
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
BRICK
CLEARANCE
REDUCTION
SYSTEM
BRICK WALL SPACED
OUT 1 INCH FROM
PROTECTED SURFACE
AIR CIRCULATION
LEAVE 1 INCH
CLEARANCE FOR AIR
CIRCULATION
FLOOR
AIRSPACE
COMBUSTIBLE
WALL
1”
NAIL OR
SCREW
ANCHOR
MINIMUM
24 GAUGE
SHEET
METAL
1 INCH NON-COMBUSTIBLE SPACER SUCH AS STACKED WASH-
ERS, SMALL DIAMETER PIPE, TUBING, OR ELECTRICAL CON-
DUIT.
DO NOT USE FASTENERS DIRECTLY BEHIND CHIM-
NEY CONNECTOR OR STOVE
COMBUSTIBLE
WALL
TOP VIEW
NON-COMBUSTIBLE
SPACERS
MINIMUM
24 GAUGE
SHEET METAL
FLOOR PROTECTOR
SHEET METAL CLEARANCE REDUCTION SYSTEM
FIGURE 12
BRICK WALLS MAY BE ATTACHED TO COMBUSTIBLE WALLS
USING WALL TIES. IF BRICK IS USED, BE SURE FLOOR CAN
WITHSTAND THE WEIGHT OF THE BRICK.
COMBUSTIBLE WALL
WOOD STOVE CLEARANCE RE-
DUCTION SYSTEM
SPACED OUT 1
INCH.
16

3. Open the primary air drafts and damper bypass.
4. Plug the power cord into a 115 VAC outlet.
5. Place crumpled pieces of newspaper in the stove. Light and close the door. Make sure that stove draws
properly through the primary drafts.
6. Check for smoke leaks around the door.
7. Open the door and check for smoke escaping from the front of the stove. Smoking usually indicates a
defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting
newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper
draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal your problem, contact
your dealer for assistance.
NOTE: The unit is painted with a specially formulated high temperature paint that cures during the first two or
three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires.
This is normal and is not a cause for alarm. In some cases, these fumes will activate a smoke alarm. Opening a
window near the unit will allow these fumes to escape. DO NOT build a large, roaring fire until this curing is
complete or the heater finish may be damaged.
17

SECTION IV
WOOD HEATER SAFETY
Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and
proper installation can be made.
1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no
holes or weak spots which could allow sparks or hot gases to escape.
2. HEAT CONDUCTION: Placing combustible materials too close to a heater or chimney can be a fire hazard.
By keeping these particular hazards in mind as you install and use your room heater you can ensure a safe, reliable
installation.
The connector and/or chimney should be inspected at least once a month during the heating season to determine if
a creosote buildup has occurred. Any buildup of soot should be removed to prevent the risk of a chimney fire. To
remove chimney or chimney connector, remove screws and/or fasteners. Remove pipe and clean with a steel wire
brush. Replace chimney or chimney connector and replace screws and/or fasteners.
CAUTION: NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar
liquids to start or “freshen up” a fire in the heater. Keep all such liquids well away from the stove when it is in use.
All fluids of this type give off volatile fumes and can and WILL EXPLODE!! Don’t take a chance with the
safety of your home and family.
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