New England The Carolina Arbor User manual

Check Box for These Contents
In the event of missing or defective parts please call our customer service dept. at 1 800 282 9346, ext #20 (Mon. to Fri.8:00 AM to 4:00 PM EST).
1. Pergola Filter end caps (14)
2. Pergola Filters (7)
3. Pergola Beam end caps (4)
4. Post insert caps (4)
5. Post trim (4)
6. Brace Bracket (4)
7. Side Panel Horizontal Rails (4)
8. Braces (2)
9. Side Panel Horizontal Mid-Rails (14)
10. Side Panel Vertical Spindles (4)
11. Right Posts (2)
12. Left Posts (2)
13. Beams (2)
14. Mounting Stakes (4)
15. Hardware (in plastic bag)
a) 5/8”Self-Auguring Stainless Steel Screws (8)
b) 3”Self-Auguring Stainless Steel Screws (66)
c) Tube of Vinyl Glue (1)
Tools You Will Need
• Cordless Drill
• Hammer
• Tape Measure
General Information
• Read Instructions through carefully before beginning assembly.
• When assembling components, place on a non-abrasive surface (i.e.shipping box) to
avoid scratching.
• We recommend an area approx 10’x 8’for unobstructed assembling.
• You should not need to use excessive force when assembling components.
The Carolina Arbor
Please read through before starting assembly.
ASSEMBLY INSTRUCTIONS
10
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12
1
2
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15 ab
Not to Scale
• Level
• Stool or Short Ladder
• Shovel
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14
4
3
IMPORTANT: CHECK THE INSIDE OF YOUR POSTS FOR ALL MATERIALS.
Ver 1.0/DEC 2012
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STEP ONE
2
Layout the horizontal bottom rail and insert the two long vertical
spindles followed by seven of the middle rails.The spacing should be
roughly 5 1/2”apart. Subsequently, place the horizontal top rail over the
two long vertical spindles as shown aside.
Set out one post and slide side panel into place as shown.
Note the L and R on the posts.
Lay out the second post with holes facing upwards and insert
the completed panel and connected post. Please note the locations
of the screw holes to ensure proper installation.
With 3”screws provided, secure bottom and top rails into the post
through the pre-drilled holes as shown aside.
Slide the post trim cap over each of the posts.Allow the post trims to
slide down the post as they will be loose at this point.
Glue and attach the post cap insert over the posts as shown.
The Carolina Composite Arbor
Assemble the Side Panels
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STE P T WO
3
Place the two side panels with 50 inches between the posts.
Place and fasten a beam to the outside of the posts as shown
below.The beam should extend 3.5 inches beyond the outside
face of the posts.
Note: Make sure that the predrilled holes in the beams are
facing upwards.
While ensuring that the top of the beam is flush to the top of
the posts, fasten the beam in place with the provided 3” screws.
Each beam will use 8 screws as shown.
1
The Carolina Composite Arbor
Connect Beams to Side Panels
2
1
35
Temporarily place the bracket and brace between the post as
shown. ensure that the three top surfaces (beam, post insert
cap and brace) are flush to each other.
Mark the location of the bracket with a pencil and remove
the brace. Fasten the bracket into place using two screws as
shown. Repeat for all four brackets.
Once all brackets are in place, insert the braces in place and
secure using two - 5/8” screws for each bracket. Screw each
side of the bracket as shown.
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4
50 in.
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Flush
5
4
Note: Ensure that
pedrilled holes are
facing upwards.
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STEP THREE
4
Fasten the seven filters with the screws provided, aligning
them to the pre-drilled holes on top of the beams as shown.
Apply a small amount of glue to the pergola ends for both
the filters and beams as shown. ensure proper orientation of
the pergola ends. Allow a few minutes for vinyl glue to cure.
1
The Carolina Composite Arbor
Connect Filters and Pergola Ends
2
1
3
5
For added stability, fasten two-3” screws on top of each end
filters into the braces as shown.
To secure post trim into place, apply a generous amount of
vinyl weld onto the perimeter of the posts as shown.
Proceed to slide the post trim up the post to the desired
location and allow a few minutes for the vinyl glue to set
and cure.
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4
2
5
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5
STEP FIVE
1
Arbor Installation
Move the arbor to its final location (you will need a helper).
When you are satisfied with the location, mark the positions of
the posts, then move the arbor aside and lay it carefully on it’s side.
Excavate 4 holes approx 12”deep. Carefully move the arbor back
into position and level it both vertically and horizontally.
Backfill the holes with the excavated soil to cover the anchors.
2
1
Complete A #1 above, with the exception of excavating the holes
at least 6” wide x 18” deep. Fill holes with wet cement within 3”
of your grade (you will need 2 bags of pre-mix concrete - purchase
separately). Carefully move the arbor back into position.
Support the arbor plumb and level over the holes with bricks,
stones or blocks of wood under the bottom rail of the side panel.
The post bottoms should insert themselves approx 1/2” into
the concrete.
2
Arbors must be well secured to prevent tipping over from wind load etc.
We have provided four ground anchors for securing the arbor either
into the ground or a concrete footing. In some cases it may be acceptable
to secure the arbor to an existing structure such as a fence post. If you
are installing your arbor on concrete or a deck, see your hardware
store for the appropriate galvanized bracketing hardware.
AInto Earth With Concrete Footing
B Into Earth Without Concrete Footing
Optional
If you plan on attaching a fence or bench to the arbor, or in the
event of extreme wind conditions we would not recommend
using the ground anchors provided. Consider purchasing pressure
treated 2x4 lumber and trimming it down to 3 1/4 wide and
cutting
it into 36” lengths. Insert into the bottom of all four
posts until they hit the bottom horizontal rail on the side panel.
Fasten accordingly with screws and install either directly into the
ground or into a concrete footing.
3605 32nd st. Building 3, Port Huron MI USA 48060
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2
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A1
1
B
Slide the four ground anchoring stakes into the bottom of
each posts approximately 4 inches and secure with two 3”
screws provided as shown.
1
Ground Stakes Installation
12”
6”
2“ x 4”Wood Insert
(Purchase Separately)
Optional
Dirt
18”
6”
Concrete
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