New Holland E215C EVO User manual

OPERATOR’S MANUAL
Part number 48016681
1st edition English
June 2016
E215C EVO
Crawler Excavator

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-2
Productidentication.......................................................................1-3
Operator'smanualstorageonthemachine................................................1-5
Machineorientation.........................................................................1-5
Machinecomponents.......................................................................1-6
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Ecologyandtheenvironment.............................................................2-10
Handsignals...............................................................................2-11
Safetysigns...............................................................................2-15
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Frame-Access/Exit....................................................................3-1
Positionoftheoperator’scompartmentcontrolsandaccessories.....................3-3
Operator'sseat
Mechanicalsuspensionseat...........................................................3-5
Airsuspensionseat(option)............................................................3-9
Forwardcontrols
Handcontrolleversandpedals.......................................................3-13
Windshield.............................................................................3-17
Frontlowerwindow....................................................................3-18
Frontright-handconsole..............................................................3-19
Systemdisplayandfunctioncontrolpanel............................................3-20
Monitorswitches.......................................................................3-25
Menuscreendisplay..................................................................3-27
Clockadjustment......................................................................3-37
Left-handsidecontrols
Left-handcontrolarm..................................................................3-38
Gatelockleverandsafetybar.........................................................3-40
Heating,ventilationorair-conditioningcontrol........................................3-41
Cabinternallighting...................................................................3-45
Emergencyexithammer..............................................................3-46
Slidingwindowsondoor...............................................................3-46
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Right-handsidecontrols
Right-handcontrolarm................................................................3-47
Cabradio..............................................................................3-49
Right-handconsole....................................................................3-52
Cupholder.............................................................................3-53
Rearwardcontrols
Fusebox...............................................................................3-54
Magazinerack.........................................................................3-54
Refrigerated/heatedcompartment.....................................................3-55
Storagecompartment.................................................................3-55
Coathangerhook.....................................................................3-56
Overheadcontrols
Roofcurtain............................................................................3-57
Roofhatch.............................................................................3-57
Sunshield(optional)...................................................................3-57
Exteriorcontrols
Fueltank...............................................................................3-58
Rearviewmirrors......................................................................3-59
Rearviewcamera(optional)..........................................................3-62
Frontstoragebox......................................................................3-62
Sidedoors.............................................................................3-63
Batterymasterswitch..................................................................3-64
Enginehood...........................................................................3-65
Lowerpanels..........................................................................3-66
Windshieldwasherreservoir..........................................................3-66
Safetyvalves(optional)...............................................................3-67
Optionaltoolsupplyvalves(optional).................................................3-67
Fueltankllerpump(ifequipped).....................................................3-68
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Cab-Operating........................................................................4-1
Break-inperiod.........................................................................4-3
Startingtheunit
Anti-theftprotection.....................................................................4-4
Startingtheengine.....................................................................4-7
Bringingthemachineuptooperatingtemperature.....................................4-9
Engineoperation......................................................................4-10
Operatingthemachineinhotorcoldweather.........................................4-11
Machineoperation.....................................................................4-12
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Stoppingtheunit
Stoppingtheengine...................................................................4-13
Movingtheunit
Machinetravel.........................................................................4-14
Handlingthemachine.................................................................4-17
Loadhandling.........................................................................4-19
Operatingthemachine................................................................4-21
Loweringtheattachmentintheeventofafailure.....................................4-23
Auxiliaryhydrauliccircuits.............................................................4-24
Parkingtheunit
Parkingthemachine...................................................................4-29
5TRANSPORTOPERATIONS
Shippingtransport
Loadingthemachineontoatransporttrailer...........................................5-1
Tiedownsforshipping..................................................................5-4
Unloadingthemachinefromatransporttrailer.........................................5-6
Recoverytransport
Towing..................................................................................5-7
6MAINTENANCE
Generalinformation
Basicinstructions.......................................................................6-1
Fluidsandlubricants...................................................................6-4
Engineoilrecommendedoperatingtemperaturerange................................6-8
Releasingpressureinthehydraulicsystem............................................6-9
Greasepoints..........................................................................6-11
Levels..................................................................................6-19
Engine.................................................................................6-21
Coolingsystem........................................................................6-24
Fuelsystem............................................................................6-28
Hydrauliccircuit........................................................................6-36
Airlter................................................................................6-45
Swingreductiongear..................................................................6-49
Travelreductiongears.................................................................6-51
Tracks.................................................................................6-52
Trackrollersandidlerwheels.........................................................6-55
Radiatorandcoolers..................................................................6-56
Fanandalternatordrivebelt..........................................................6-58
Adjustmentofenginevalverockerclearances........................................6-60
Fueltanklter.........................................................................6-60
Fireextinguisher(notsupplied).......................................................6-60
ProtectingtheElectrical/ElectronicSystemsDuringChargingorWelding............6-61
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Machineinspectionandcleaning......................................................6-62
Checkingthemachinesettings........................................................6-62
Plasticandresinparts.................................................................6-62
Checkingthecylindersforleaks.......................................................6-63
Toothtipwearlimitsonthebackhoebucket...........................................6-64
Replacingabackhoebucket..........................................................6-65
Airconditioning........................................................................6-67
Gasspringinspection.................................................................6-71
Torquespecications..................................................................6-72
Fuses..................................................................................6-73
Batteries...............................................................................6-75
Alternator..............................................................................6-79
Startermotor..........................................................................6-80
Bulbreplacement......................................................................6-81
Maintenanceplanning
Maintenancechart.....................................................................6-84
Storage
Preparingforstorage..............................................................6-87
Periodicchecks....................................................................6-88
Startingupafterstorage...........................................................6-89
7TROUBLESHOOTING
Faultcoderesolution
Enginetroubleshooting.............................................................7-1
8SPECIFICATIONS
Machinespecications.....................................................................8-1
Fluidsandlubricants.......................................................................8-4
Dimensions.................................................................................8-8
Weights....................................................................................8-10
9ACCESSORIES
Directtbuckets............................................................................9-1
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1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
NotetotheOwner
Improperoperationofthismachinecancauseinjuryordeath.Beforeusingthismachine,makecertainthatevery
operator:
•Isinstructedinsafeandproperuseofthemachine.
•ReadsandunderstandstheManual(s)pertainingtothemachine.
•ReadsandunderstandsALLSafetyDecalsonthemachine.
•Clearstheareaofotherpersons.
•Learnsandpracticessafeuseofmachinecontrolsinasafe,clearareabeforeoperatingthismachineonajobsite.
ItisyourresponsibilitytoobservepertinentlawsandregulationsandfollowNEWHOLLANDCONSTRUCTIONin-
structionsonmachineoperationandmaintenance.
Yourmachinehasbeendesignedandbuilttothehigheststandardsofquality.Itconformstoallcurrentsafetyreg-
ulations.However,theriskofaccidentscanneverbecompletelyexcluded.Thatiswhyitisessentialtoobserve
elementarysafetyrulesandprecautions.
Readthismanualcarefully,payingparticularattentiontotheinstructionsconcerningsafety,operationandmainte-
nancesoastoavoidtheriskofinjurywhileoperatingorservicingthemachine.
Thestandardattachmentsandtoolsofthismachinearedesignedtocarryoutallkindsofearthmovingandrehan-
dlingoperations.Ifyouwanttousethismachinetohandleaload(pipes,culverts,formwork,etc.),makesurethat
itisdesignedtocarryoutthiskindofwork.Forthistypeofapplication,themachinemustbeequippedwithsafety
valves,aloadhandlingchartcorrespondingtothetypeofmachineanditsattachmentandaloadxingpoint.Alllegal
requirementsmustalsobestrictlyobserved.
Donotusethismachineforanyapplicationorpurposeotherthanthosedescribedinthismanual.Ifthemachineisto
beusedforworkinvolvingtheuseofspecialattachments,accessoriesorequipment,consultyourNEWHOLLAND
CONSTRUCTIONDealerinordertomakesurethatanyadaptationsormodicationsmadeareinkeepingwiththe
machine'stechnicalspecicationsandwithprevailingsafetyrequirements.
Anymodicationoradaptationwhichisnotapprovedbythemanufacturermayinvalidatethemachine'sinitialconfor-
mitywithsafetyrequirements.
Themachinemustundergoregularinspections,thefrequencyofwhichvariesaccordingtothetypeofuse.Consult
yourNEWHOLLANDCONSTRUCTIONDealer.
NOTICE:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionsstandards.
Tamperingbydealers,customers,operatorsandusersisSTRICTLYPROHIBITEDBYLAW.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only.
YourNEWHOLLANDCONSTRUCTIONDealerisatyourdisposalforanyfurtherinformation.Hewillalsoprovide
anyafter-salesserviceyoumayrequire,andgenuineNEWHOLLANDCONSTRUCTIONspareparts,yourguarantee
ofqualityandmatch.
Youcanobtainmanualsontheoperation,maintenanceandrepairofyourmachinefromyourNEWHOLLANDCON-
STRUCTIONDealer.T oensurequickandefcientservice,consultyourNEWHOLLANDCONSTRUCTIONDealer
forassistanceinorderingthecorrectmanualsforyourmachine.
YourNEWHOLLANDCONSTRUCTIONDealercanprovideafter-salesserviceandgenuineNEWHOLLANDCON-
STRUCTIONspareparts,yourguaranteeofqualityandmatch.
CNHIndustrialAmericaLLC.Companyreservestherighttomakechangesinthespecicationanddesignofthe
machinewithoutpriornoticeandwithoutincurringanyobligationtomodifyunitspreviouslysold.
Thedescriptionofthemodelsshowninthismanualhasbeenmadeinaccordancewiththetechnicalspecications
knownasofthedateofdesignofthisdocument.
1-1
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1-GENERALINFORMATION
Alldatagiveninthismanualissubjecttoproductionvariations.Dimensionsandweightsareprovidedwithapproxi-
matevaluesandthemachinettingshownintheillustrationsmaynotcorrespondwithstandardmodels.Forprecise
informationonspecicmachinemodelsandversions,pleaseconsultyourNEWHOLLANDCONSTRUCTIONDealer.
Reproductionortranslation,evenpartial,isprohibitedwithoutwrittenauthorizationfromCNHIndustrialAmericaLLC.
Company.
Intendeduse
NOTICE:donotusetheexcavatorforoperationswhichareforeigntoitsspecicationsandnotincludedinthismanual
inordertopreventseriousinjurytopersonsordamagetothemachine.Themanufacturer/dealerisnotresponsible
fordamagecausedbyimproperuse.
Theexcavatorhasbeendesignedtocarryoutdiggingandearthmovingoperationsthroughtheuseofabucket.
Operationsthatinvolvetheuseofhydraulichammersarealsopossible.Otheroperations,suchasmovingsuspended
loads,areonlypossibleifthespecicvariantapprovedbythemanufacturerispresent.
Usingtheexcavatoranditsequipmentfordifferentoperations,suchastowing,transportingandliftingpeople,is
consideredinappropriateandisprohibited.
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheNEWHOLLANDCONSTRUCTIONwarrantynullandvoid.
1-2
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1-GENERALINFORMATION
Productidentication
TheE215CEVOLCisatotallyhydraulicexcavator.Itconsistsofanundercarriagettedwithtracksandaturntable
bearingwhichsupportstheupperstructureframe.Theupperstructureframesupportstheattachment,atthefrontend
ofthemachine,plustheengine,hydraulicsandcab.Whentheoperatorworksthecontrols,theengine-drivenpump
delivershydraulicuidtothecontrolvalves.Thecontrolvalvesdistributethehydraulicuidtothevariouscylinders
andhydraulicmotorsemployed.Acoolingsystemmaintainsthehydraulicuidatnormaloperatingtemperature.
SMIL16CEX1050AA1
Whenorderingparts,obtaininginformationorassistance,alwayssupplyyourNEWHOLLANDCONSTRUCTION
Dealerwiththetypeandserialnumberofyourmachineoraccessories.
Writethefollowinginthespacesbelow:thetype,serialnumberandyearofmanufactureofyourmachine,accessories
andtheserialnumbersofthevarioushydraulicandmechanicalcomponents.
Machine
(1)Type/ModelandCategory:
(HydraulicExcavator)E215CEVOLC.
(2)Productidenticationnumber:
SMIL16CEX0679AA2
1-3
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1-GENERALINFORMATION
Engine
Makeandtype:ISUZUGI-4HK1X
Serialnumber:
NOTICE:Theengineandfuelsystemonyourmachineis
designedandbuilttogovernmentemissionsstandards.
Tamperingbydealers,customers,operatorsandusers
isSTRICTLYPROHIBITEDBYLAW.Failuretocomply
couldresultingovernmentnes,reworkcharges,invalid
warranty,legalactionandpossibleconscationofthema-
chineuntilreworktooriginalconditioniscompleted.En-
gineserviceand/orrepairsmustbedonebyacertied
technicianonly.
F77BYM-0023
Componentserialnumbers
Hydraulicpump:
Swingreductiongear:
Travelreductiongears:
Travelcontrolvalve:
Attachmentcontrolvalve:
Swingcontrolvalve:
1-4
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