New Holland E265B User manual

Book Code No. 87739538
APPLICABLE No.
E265B LQ12-06001~
E265BLC LL 12-05001~
Printed in Japan 2007.01 (KE)
READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.

TABLE OF CONTENTS
1
FOREWORD
GENERAL.........................................................................................................................0-1
PERIODIC INSPECTIONS ............................................................................................... 0-1
NOTICE............................................................................................................................. 0-1
KEEP OPERATION & MAINTENANCE MANUAL STORAGE ......................................... 0-2
FOR ORDERING .............................................................................................................. 0-3
1. SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION ....................................................................... 1-2
1.2 SAFETY PRECAUTIONS......................................................................................... 1-3
1.3 WARNING LABELS & DECALS............................................................................... 1-6
1.3.1 WARNING LABELS & DECALS MAINTENANCE............................................. 1-6
1.3.2 LOCATION OF WARNING LABELS & DECALS............................................... 1-6
1.4 PRE-START SAFETY .............................................................................................. 1-14
1.5 SAFETY DURING OPERATION .............................................................................. 1-21
1.6 INSPECTION & MAINTENANCE SAFETY .............................................................. 1-30
1.7 BATTERY SAFETY .................................................................................................. 1-37
1.8 PROHIBITED MACHINE OPERATION.................................................................... 1-39
1.9 END OF WORK SHIFT SAFETY ............................................................................. 1-41
1.10 TOWING THE MACHINE ......................................................................................... 1-42
2. MACHINE FAMILIARIZATION
2.1 BASIC COMPONENTS OF THE MACHINE ............................................................ 2-3
2.2 OPERATOR CAB NOMENCLATURE...................................................................... 2-4
2.3 COMPONENT & CONTROLS NOMENCLATURE................................................... 2-5
2.3.1 GAUGE CLUSTER ............................................................................................ 2-5
2.3.2 LOCATION OF SWITCHES AND METERS...................................................... 2-21
2.3.3 LEVERS AND PEDALS..................................................................................... 2-26
2.3.4 FUSES & RELAY BOX ...................................................................................... 2-29
2.3.5 FUSIBLE LINK (FOR STARTER) ...................................................................... 2-31
2.3.6 MECHATRO-CONTROLLER (CPU), ENGINE CONTROLLER (ECU) ............. 2-31
2.3.7 HANDLING OF ANTENNA ................................................................................ 2-32
2.3.8 AIR CONDITIONER........................................................................................... 2-32
2.3.9 HANDLING OF SEAT BELT.............................................................................. 2-38
2.3.10 OPERATOR SEAT ............................................................................................ 2-39
2.3.11 ARM REST ADJUSTMENT (4 INCH)................................................................ 2-40
2.3.12 OPERATOR CAB .............................................................................................. 2-41
2.3.13 FUEL PUMP ...................................................................................................... 2-43
2.3.14 EMERGENCY ESCAPE FROM CAB ................................................................ 2-44

TABLE OF CONTENTS
2
2.3.15 OTHER EQUIPMENT (ACCESSORY).............................................................. 2-45
3. MACHINE OPERATION
3.1 MACHINE OPERATION........................................................................................... 3-3
3.1.1 EVERYDAY CHECK-UP ................................................................................... 3-3
3.1.2 CHECKING BEFORE STARTING ENGINE ...................................................... 3-4
3.1.3 ADJUSTING OPERATOR SEAT....................................................................... 3-10
3.1.4 ADJUSTING MIRROR....................................................................................... 3-10
3.1.5 CHECKING FUNCTION OF GAUGE CLUSTER .............................................. 3-11
3.1.6 CHECKING WORK LIGHT ................................................................................ 3-11
3.1.7 STARTING ENGINE.......................................................................................... 3-12
3.1.8 STOPPING MACHINE ENGINE........................................................................ 3-16
3.1.9 INSPECTION AFTER STARTING ENGINE ...................................................... 3-17
3.1.10 MACHINE WARMING-UP ................................................................................. 3-19
3.1.11 WORK MODE SELECT SWITCH...................................................................... 3-21
3.1.12 CONTROLS DECAL.......................................................................................... 3-22
3.1.13 MACHINE OPERATION .................................................................................... 3-23
3.1.14 PRACTICES TO IMPROVE EFFICIENCY ........................................................ 3-30
3.1.15 FLAGMAN HAND SIGNALS.............................................................................. 3-33
3.1.16 PARKING THE MACHINE................................................................................. 3-39
3.1.17 PRECAUTIONS AFTER OPERATION.............................................................. 3-40
3.1.18 MACHINE OPERATION IN ADVERSE WEATHER CONDITIONS................... 3-41
4. MAINTENANCE
4.1 GENERAL INFORMATION ...................................................................................... 4-3
4.2 GENERAL SAFETY & PRECAUTIONS ................................................................... 4-4
4.3 LUBRICANT, FUEL & COOLANT SPECIFICATIONS ............................................. 4-10
4.4 USE OF BIO-DEGRADABLE OILS .......................................................................... 4-12
4.5 MAINTENANCE PARTS .......................................................................................... 4-13
4.6 TORQUE VALUES FOR SPECIFIED ...................................................................... 4-14
4.7 TORQUE SPECIFICATIONS FOR BOLTS & NUTS................................................ 4-16
4.8 TORQUE SPECIFICATIONS FOR JOINTS & HYDRAULIC HOSES ...................... 4-18
4.9 INSPECTION & MAINTENANCE CHART................................................................ 4-20
4.10 WHEN REQUIRED................................................................................................... 4-24
4.11 PRE-START (EVERY 8 HOURS) INSPECTION & MAINTENANCE ....................... 4-31
4.12 50 HOUR (WEEKLY) INSPECTION & MAINTENANCE PROCEDURES................ 4-31
4.13 120 HOUR INSPECTION & MAINTENANCE PROCEDURE .................................. 4-37
4.14 250 HOUR (3-MONTH) INSPECTION & MAINTENANCE PROCEDURE............... 4-40
4.15 500 HOUR INSPECTION & MAINTENANCE PROCEDURES ................................ 4-49

TABLE OF CONTENTS
3
4.16 1000 HOUR (12-MONTH) INSPECTION & MAINTENANCE PROCEDURES ........ 4-57
4.17 2000 HOUR INSPECTION & MAINTENANCE PROCEDURES .............................. 4-60
4.18 5000 HOUR INSPECTION & MAINTENANCE PROCEDURES .............................. 4-67
5. TRANSPORTATION
5.1 GROUND TRANSPORTATION ............................................................................... 5-3
5.1.1 MACHINE PREPARATION ............................................................................... 5-3
5.1.2 LOADING/UNLOADING THE MACHINE .......................................................... 5-4
5.1.3 SECURING THE MACHINE .............................................................................. 5-7
5.2 LIFTING MACHINE .................................................................................................. 5-9
5.3 INSTALLING AND REMOVING MIRROR................................................................ 5-10
6. SPECIFICATIONS
6.1 GENERAL SPECIFICATIONS ................................................................................. 6-3
6.2 SHOE TYPES........................................................................................................... 6-4
6.3 WORKING RANGES................................................................................................ 6-5
6.4 BUCKET AND ARM COMBINATIONS..................................................................... 6-7
7. OPTIONAL EQUIPMENT
7.1 OPERATION OF HYDRAULIC BREAKER AND NIBBLER ..................................... 7-3
7.1.1 SELECTION OF HYDRAULIC BREAKER AND NIBBLER ............................... 7-3
7.1.2 BEFORE OPERATING BREAKER OR NIBBLER............................................. 7-3
7.1.3 PRECAUTIONS FOR IMPURITY AND HYDRAULIC OIL................................. 7-3
7.1.4 WORK MODE SELECTION AND SELECTOR VALVE..................................... 7-4
7.1.5 SETTING STOP VALVE.................................................................................... 7-6
7.1.6 FLOW RATE CONTROL ................................................................................... 7-6
7.1.7 BASIC OPERATION.......................................................................................... 7-7
7.1.8 PROHIBITED WORK IN USE OF BREAKER ................................................... 7-9
7.1.9 PERIODIC INSPECTION AND MAINTENANCE INTERVAL ............................ 7-12
7.1.10 REINFORCING ATTACHMENT ........................................................................ 7-12
7.1.11 PROHIBITED WORK IN USE OF NIBBLER ..................................................... 7-13
7.1.12 PRECAUTION TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFAC-
TURES7............................................................................................................... -15

TABLE OF CONTENTS
4

FOREWORD
0-1
FOREWORD
AVOID INJURY
Read, understand and follow all safety precautions and procedures found in this manual before attempting
any operation, inspection or maintenance of this machine, attachment or systems. Manufacturer cannot an-
ticipate every possible circumstance that might involve a potential hazard. The warnings in this publication
and on the product are therefore not all inclusive. If a tool, procedure, work method or operating technique
not specifically recommended by manufacturer is used, you must satisfy yourself that it is safe for you and
others. You should also ensure that the product will not be damaged or made unsafe by the operation, lu-
brication, maintenance and/or repair procedures you choose.
GENERAL
• This manual contains procedures to aid the operator gain peak performance through effective, economical oper-
ation and maintenance of the machine.
• Before operating the machine, operators must thoroughly read and understand all Safety, Operation and Mainte-
nance instructions found in this manual. Failure to follow the instructions given in this manual may lead to serious
injury to persons and or equipment failure.
• Operators and persons working with this machine should continually study this manual until proper Safety, Oper-
ation and Maintenance procedures are completely understood.
• This manual describes the basic operating techniques. Skill is gained as the operator utilizes these techniques
and perfects them with an actual machine.
• Some illustrated pictures may be different from your machine, as technical improvement is continuous, manuals
are periodically updated to reflect these changes.
• This manual may not contain attachments and optional equipment that are available in your area. Please contact
an authorized Manufacturer Distributor for any optional attachments required.
• The contents of this manual and operation of the machine are based on the use of genuine manufacturer sourced
parts. Use of non-genuine replacement or modified parts is not recommended.
• Materials and specifications are subject to change without notice.
PERIODIC INSPECTIONS
• After delivery of a machine, the Authorized Manufacturer Dealer/Distributor will make periodic service inspections.
These inspections will be free of charge to the owner of the machine and will be at time intervals set by Manufac-
turer. Contact an authorized Manufacturer Dealer/Distributor for any Service related questions not explained in
this manual.
NOTICE
• Owing to the policy of continual improvement, changes may be made by Manufacturer to any of its products with-
out any obligation on the part of Manufacturer.

FOREWORD
0-2
KEEP OPERATION & MAINTENANCE MANUAL STORAGE
For quick reference, keep this manual in the magazine
box of right rear of operator’s seat.
READ THIS MANUAL BEFORE OPERATING THE
MACHINE
Most accidents occurring during work are due to
non-observance of simple safety norms and ele-
mentary precautions.
Many accidents can be avoided if the causes are
known and opportune cautions taken beforehand.
There is no device or protection, no matter how ad-
vanced, that many prove so effective at avoiding
accidents as a careful and attentive behaviour.

FOREWORD
0-3
FOR ORDERING
For ordering parts and service, inform an authorized Manufacturer distributor of your machine’s Serial Number and
Engine Serial Number stamped in the locations, and Hour Meter read, shown on the illustrations below. For future
reference, record these Serial Numbers in the spaces provided below:
MACHINE TYPE MACHINE SERIAL No. ENGINE SERIAL No. HOUR METER
.ENGINE SERIAL No.
.MACHINE SERIAL No.
.HOUR METER
J05E-TB

FOREWORD
0-4