New Holland E265B User manual

Book Code No. 87739538
APPLICABLE No.
E265B LQ12-06001~
E265BLC LL 12-05001~
Printed in Japan 2007.01 (KE)
READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.

TABLE OF CONTENTS
1
FOREWORD
GENERAL.........................................................................................................................0-1
PERIODIC INSPECTIONS ............................................................................................... 0-1
NOTICE............................................................................................................................. 0-1
KEEP OPERATION & MAINTENANCE MANUAL STORAGE ......................................... 0-2
FOR ORDERING .............................................................................................................. 0-3
1. SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION ....................................................................... 1-2
1.2 SAFETY PRECAUTIONS......................................................................................... 1-3
1.3 WARNING LABELS & DECALS............................................................................... 1-6
1.3.1 WARNING LABELS & DECALS MAINTENANCE............................................. 1-6
1.3.2 LOCATION OF WARNING LABELS & DECALS............................................... 1-6
1.4 PRE-START SAFETY .............................................................................................. 1-14
1.5 SAFETY DURING OPERATION .............................................................................. 1-21
1.6 INSPECTION & MAINTENANCE SAFETY .............................................................. 1-30
1.7 BATTERY SAFETY .................................................................................................. 1-37
1.8 PROHIBITED MACHINE OPERATION.................................................................... 1-39
1.9 END OF WORK SHIFT SAFETY ............................................................................. 1-41
1.10 TOWING THE MACHINE ......................................................................................... 1-42
2. MACHINE FAMILIARIZATION
2.1 BASIC COMPONENTS OF THE MACHINE ............................................................ 2-3
2.2 OPERATOR CAB NOMENCLATURE...................................................................... 2-4
2.3 COMPONENT & CONTROLS NOMENCLATURE................................................... 2-5
2.3.1 GAUGE CLUSTER ............................................................................................ 2-5
2.3.2 LOCATION OF SWITCHES AND METERS...................................................... 2-21
2.3.3 LEVERS AND PEDALS..................................................................................... 2-26
2.3.4 FUSES & RELAY BOX ...................................................................................... 2-29
2.3.5 FUSIBLE LINK (FOR STARTER) ...................................................................... 2-31
2.3.6 MECHATRO-CONTROLLER (CPU), ENGINE CONTROLLER (ECU) ............. 2-31
2.3.7 HANDLING OF ANTENNA ................................................................................ 2-32
2.3.8 AIR CONDITIONER........................................................................................... 2-32
2.3.9 HANDLING OF SEAT BELT.............................................................................. 2-38
2.3.10 OPERATOR SEAT ............................................................................................ 2-39
2.3.11 ARM REST ADJUSTMENT (4 INCH)................................................................ 2-40
2.3.12 OPERATOR CAB .............................................................................................. 2-41
2.3.13 FUEL PUMP ...................................................................................................... 2-43
2.3.14 EMERGENCY ESCAPE FROM CAB ................................................................ 2-44

TABLE OF CONTENTS
2
2.3.15 OTHER EQUIPMENT (ACCESSORY).............................................................. 2-45
3. MACHINE OPERATION
3.1 MACHINE OPERATION........................................................................................... 3-3
3.1.1 EVERYDAY CHECK-UP ................................................................................... 3-3
3.1.2 CHECKING BEFORE STARTING ENGINE ...................................................... 3-4
3.1.3 ADJUSTING OPERATOR SEAT....................................................................... 3-10
3.1.4 ADJUSTING MIRROR....................................................................................... 3-10
3.1.5 CHECKING FUNCTION OF GAUGE CLUSTER .............................................. 3-11
3.1.6 CHECKING WORK LIGHT ................................................................................ 3-11
3.1.7 STARTING ENGINE.......................................................................................... 3-12
3.1.8 STOPPING MACHINE ENGINE........................................................................ 3-16
3.1.9 INSPECTION AFTER STARTING ENGINE ...................................................... 3-17
3.1.10 MACHINE WARMING-UP ................................................................................. 3-19
3.1.11 WORK MODE SELECT SWITCH...................................................................... 3-21
3.1.12 CONTROLS DECAL.......................................................................................... 3-22
3.1.13 MACHINE OPERATION .................................................................................... 3-23
3.1.14 PRACTICES TO IMPROVE EFFICIENCY ........................................................ 3-30
3.1.15 FLAGMAN HAND SIGNALS.............................................................................. 3-33
3.1.16 PARKING THE MACHINE................................................................................. 3-39
3.1.17 PRECAUTIONS AFTER OPERATION.............................................................. 3-40
3.1.18 MACHINE OPERATION IN ADVERSE WEATHER CONDITIONS................... 3-41
4. MAINTENANCE
4.1 GENERAL INFORMATION ...................................................................................... 4-3
4.2 GENERAL SAFETY & PRECAUTIONS ................................................................... 4-4
4.3 LUBRICANT, FUEL & COOLANT SPECIFICATIONS ............................................. 4-10
4.4 USE OF BIO-DEGRADABLE OILS .......................................................................... 4-12
4.5 MAINTENANCE PARTS .......................................................................................... 4-13
4.6 TORQUE VALUES FOR SPECIFIED ...................................................................... 4-14
4.7 TORQUE SPECIFICATIONS FOR BOLTS & NUTS................................................ 4-16
4.8 TORQUE SPECIFICATIONS FOR JOINTS & HYDRAULIC HOSES ...................... 4-18
4.9 INSPECTION & MAINTENANCE CHART................................................................ 4-20
4.10 WHEN REQUIRED................................................................................................... 4-24
4.11 PRE-START (EVERY 8 HOURS) INSPECTION & MAINTENANCE ....................... 4-31
4.12 50 HOUR (WEEKLY) INSPECTION & MAINTENANCE PROCEDURES................ 4-31
4.13 120 HOUR INSPECTION & MAINTENANCE PROCEDURE .................................. 4-37
4.14 250 HOUR (3-MONTH) INSPECTION & MAINTENANCE PROCEDURE............... 4-40
4.15 500 HOUR INSPECTION & MAINTENANCE PROCEDURES ................................ 4-49

TABLE OF CONTENTS
3
4.16 1000 HOUR (12-MONTH) INSPECTION & MAINTENANCE PROCEDURES ........ 4-57
4.17 2000 HOUR INSPECTION & MAINTENANCE PROCEDURES .............................. 4-60
4.18 5000 HOUR INSPECTION & MAINTENANCE PROCEDURES .............................. 4-67
5. TRANSPORTATION
5.1 GROUND TRANSPORTATION ............................................................................... 5-3
5.1.1 MACHINE PREPARATION ............................................................................... 5-3
5.1.2 LOADING/UNLOADING THE MACHINE .......................................................... 5-4
5.1.3 SECURING THE MACHINE .............................................................................. 5-7
5.2 LIFTING MACHINE .................................................................................................. 5-9
5.3 INSTALLING AND REMOVING MIRROR................................................................ 5-10
6. SPECIFICATIONS
6.1 GENERAL SPECIFICATIONS ................................................................................. 6-3
6.2 SHOE TYPES........................................................................................................... 6-4
6.3 WORKING RANGES................................................................................................ 6-5
6.4 BUCKET AND ARM COMBINATIONS..................................................................... 6-7
7. OPTIONAL EQUIPMENT
7.1 OPERATION OF HYDRAULIC BREAKER AND NIBBLER ..................................... 7-3
7.1.1 SELECTION OF HYDRAULIC BREAKER AND NIBBLER ............................... 7-3
7.1.2 BEFORE OPERATING BREAKER OR NIBBLER............................................. 7-3
7.1.3 PRECAUTIONS FOR IMPURITY AND HYDRAULIC OIL................................. 7-3
7.1.4 WORK MODE SELECTION AND SELECTOR VALVE..................................... 7-4
7.1.5 SETTING STOP VALVE.................................................................................... 7-6
7.1.6 FLOW RATE CONTROL ................................................................................... 7-6
7.1.7 BASIC OPERATION.......................................................................................... 7-7
7.1.8 PROHIBITED WORK IN USE OF BREAKER ................................................... 7-9
7.1.9 PERIODIC INSPECTION AND MAINTENANCE INTERVAL ............................ 7-12
7.1.10 REINFORCING ATTACHMENT ........................................................................ 7-12
7.1.11 PROHIBITED WORK IN USE OF NIBBLER ..................................................... 7-13
7.1.12 PRECAUTION TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFAC-
TURES7............................................................................................................... -15

TABLE OF CONTENTS
4

FOREWORD
0-1
FOREWORD
AVOID INJURY
Read, understand and follow all safety precautions and procedures found in this manual before attempting
any operation, inspection or maintenance of this machine, attachment or systems. Manufacturer cannot an-
ticipate every possible circumstance that might involve a potential hazard. The warnings in this publication
and on the product are therefore not all inclusive. If a tool, procedure, work method or operating technique
not specifically recommended by manufacturer is used, you must satisfy yourself that it is safe for you and
others. You should also ensure that the product will not be damaged or made unsafe by the operation, lu-
brication, maintenance and/or repair procedures you choose.
GENERAL
• This manual contains procedures to aid the operator gain peak performance through effective, economical oper-
ation and maintenance of the machine.
• Before operating the machine, operators must thoroughly read and understand all Safety, Operation and Mainte-
nance instructions found in this manual. Failure to follow the instructions given in this manual may lead to serious
injury to persons and or equipment failure.
• Operators and persons working with this machine should continually study this manual until proper Safety, Oper-
ation and Maintenance procedures are completely understood.
• This manual describes the basic operating techniques. Skill is gained as the operator utilizes these techniques
and perfects them with an actual machine.
• Some illustrated pictures may be different from your machine, as technical improvement is continuous, manuals
are periodically updated to reflect these changes.
• This manual may not contain attachments and optional equipment that are available in your area. Please contact
an authorized Manufacturer Distributor for any optional attachments required.
• The contents of this manual and operation of the machine are based on the use of genuine manufacturer sourced
parts. Use of non-genuine replacement or modified parts is not recommended.
• Materials and specifications are subject to change without notice.
PERIODIC INSPECTIONS
• After delivery of a machine, the Authorized Manufacturer Dealer/Distributor will make periodic service inspections.
These inspections will be free of charge to the owner of the machine and will be at time intervals set by Manufac-
turer. Contact an authorized Manufacturer Dealer/Distributor for any Service related questions not explained in
this manual.
NOTICE
• Owing to the policy of continual improvement, changes may be made by Manufacturer to any of its products with-
out any obligation on the part of Manufacturer.

FOREWORD
0-2
KEEP OPERATION & MAINTENANCE MANUAL STORAGE
For quick reference, keep this manual in the magazine
box of right rear of operator’s seat.
READ THIS MANUAL BEFORE OPERATING THE
MACHINE
Most accidents occurring during work are due to
non-observance of simple safety norms and ele-
mentary precautions.
Many accidents can be avoided if the causes are
known and opportune cautions taken beforehand.
There is no device or protection, no matter how ad-
vanced, that many prove so effective at avoiding
accidents as a careful and attentive behaviour.

FOREWORD
0-3
FOR ORDERING
For ordering parts and service, inform an authorized Manufacturer distributor of your machine’s Serial Number and
Engine Serial Number stamped in the locations, and Hour Meter read, shown on the illustrations below. For future
reference, record these Serial Numbers in the spaces provided below:
MACHINE TYPE MACHINE SERIAL No. ENGINE SERIAL No. HOUR METER
.ENGINE SERIAL No.
.MACHINE SERIAL No.
.HOUR METER
J05E-TB

FOREWORD
0-4

1-1
1. SAFETY PRECAUTIONS

1. SAFETY PRECAUTIONS
1-2
1.1 GENERAL SAFETY INFORMATION
AVOID INJURY OR DEATH
Do not operate or perform any maintenance on this machine until all instructions found in this manual have
been thoroughly read and understood.
Improper operation or maintenance of this machine may cause accidents and could result in serious injury
or death.
Always keep this manual in storage stored in the place provided on the machine.
If it is missing or damaged, place an order with an authorized dealer/distributor for a replacement.
If you have any questions, please consult an authorized dealer/distributor.
1. Most accidents, which occur during operation, are due to neglect of precautionary measures and safety rules.
Sufficient care should be taken to avoid these accidents. Erroneous operation, lubrication or maintenance ser-
vices are very dangerous and may cause injury or death of personnel. Therefore all precautionary measures,
NOTES, DANGERS, WARNINGS and CAUTIONS contained in this manual and on the machine should be read
and understood by all personnel before starting any work with or on the machine.
2. Operation, inspection, and maintenance should be carefully carried out, and safety must be given the first prior-
ity. Safety messages are indicated using the following safety alert symbols and signal words. The safety infor-
mation contained in this manual is intended only to supplement safety codes, insurance requirements, local
laws, rules and regulations.
3. Messages of safety appear in this manual and on the machine. All messages of safety are identified by the words
"DANGER", "WARNING" and "IMPORTANT".
a. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
b. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
AVOID INJURY OR DEATH
c. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It
may also be used to alert against possible damage to the machine and its components.
d. Special instructions or procedures which, if not correctly followed, may result in serious machine damage.
4. It is very difficult to forecast every danger that may occur during operation. However, safety can be ensured by
fully understanding proper operating procedures for this machine according to methods recommended in this
manual.
5. While operating the machine, be sure to perform work with great care to avoid damage to the machine, and ac-
cidents from occurring.
6. Continue studying this manual until all Safety, Operation and Maintenance procedures are completely under-
stood by all persons working with the machine.
7. Symbols used in this manual;
×(symbol): This symbol indicates an unacceptable practice or unsafe condition.
O (symbol): This symbol indicates an acceptable practice or safe condition.

1. SAFETY PRECAUTIONS
1-3
1.2 SAFETY PRECAUTIONS
AVOID INJURY OR DEATH
The proper and safe lubrication and maintenance for this machine, recommended by manufacturer, is out-
lined in this operator’s manual for this machine.
Improper performance of lubrication or maintenance procedures are dangerous and could result in injury
or death. Read and understand this operator’s manual before performing any lubrication or maintenance.
The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important
to use caution when performing service work. Knowledge of the systems and components is important before re-
moval or disassembly of any component.
Because of the size of some of the machine components, the serviceman or mechanic should check the weights
noted in this manual. Use proper lifting procedures when removing any components.
The following is a list of basic precautions that must always be observed.
1. Read and understand all Warning plates and labels on the machine before Operating, Maintaining or Repairing
this machine.
2. Always wear protective glasses and protective shoes when working around machines.
In particular, wear protective glasses when using hammers, punches or drifts on any part of the machine or at-
tachments. Use welders gloves, hood/goggles, apron and the protective clothing appropriate to the welding job
being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers, loose jewelry, confine
long hair and loose clothing before working on this machinery.
3. Disconnect the battery and hang a "Do Not Operate" tag in the Operator's Compartment. Remove key from start-
er key switch.
4. If possible, make all repairs with the machine parked on a level, hard surface. Block the machine so it does not
roll while working on or under the machine. Hang a "Do Not Operate" tag in the Operator’s Compartment.
5. Do not work on any machine that is supported only by lift, jacks or a hoist. Always use blocks or jack stands,
capable of supporting the machine, before performing any disassembly.
AVOID INJURY OR DEATH
Do not operate this machine unless you have read and understand the instructions in this operator’s
manual. Improper machine operation is dangerous and could result in injury or death.
6. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or
removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when
disconnecting any device from a system that utilizes pressure.
7. Lower the bucket, blade (if equipped), or other attachments to the ground before performing any work on the
machine. If this cannot be done, make sure the bucket, blade (if equipped) or other attachment is blocked cor-
rectly to prevent it from dropping unexpectedly.
8. Use steps and grab handles when mounting or dismounting a machine. Clean any mud, grease, oil or debris
from steps, walkways or work platforms before using. Always face the machine when using steps, ladders and
walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work, plat-
forms to perform safe repair operations.
9. Avoid back injury. Use a hoist when lifting components which weigh 23 kg (50 lb) or more. Make sure all chains,
hooks, slings, etc., are in good condition and are the correct capacity. Be sure hooks are positioned correctly.
Lifting eyes are not to be side loaded during a lifting operation.
10. To avoid burns, be alert for hot parts and surfaces immediately after stopping the machine such as hot fluids in
lines, tubes and compartment covers.

1. SAFETY PRECAUTIONS
1-4
11. Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of
the cover or device and carefully pry cover loose to relieve any spring or other pressure, before removing the
last two bolts or nuts completely.
12. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to
prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just
been stopped because fluids can be hot.
13. Always use the proper tools that are in good condition and that are suited for the job at hand. Be sure you un-
derstand how to use them before performing any service work.
14. Reinstall all fasteners with the same part number. Do not use a lesser quality fastener if replacements are nec-
essary.
15. Repairs which require welding should be performed only with the benefit of the appropriate reference information
and by personnel adequately trained and knowledgeable in welding procedures. Determine type of metal being
welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength at
least equivalent to that of the parent metal. Disconnect battery before any welding procedures are attempted.
16. Do not damage wiring during repair/removal operations. Reinstall the wiring so it is not damaged nor will be dam-
aged in operation of the machine by contacting sharp corners, or by rubbing against some object or hot surface.
Do not connect wiring to a line containing fluid.
17. Make sure all protective devices including guards and shields are properly installed and functioning correctly be-
fore starting a repair. If a guard or shield must be removed to perform the repair work, use extra caution and
replace the guard or shield after repair is complete.
18. Performing maintenance or repair work on the machine with the bucket/attachment raised is hazardous. The
bucket/attachment and lift arm could fall and injure or kill a person. Be sure to lower the bucket or attachment to
the ground before starting work on the machine.
19. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike
high pressure lines or install parts which are bent or damaged. Inspect lines, tubes and hoses carefully. Do not
check for leaks with your hands. Very small (pinhole) leaks can result in a high velocity oil stream that will be
invisible close to the hose. This oil can penetrate the skin and cause personal injury. Use a small piece of card-
board, wood or metal to locate pinhole leaks.
20. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed cor-
rectly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect
against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly.
21. Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high
speed rotating component that has been damaged or altered should be checked for balance before reusing.
22. Be careful when servicing or separating the tracks (crawlers). Chips can fly when removing or installing a track
(crawlers) pin. Wear safety glasses and long sleeve protective clothing. Tracks (crawlers) can unroll very quickly
when separated. Keep away from front and rear of machine. The machine can move unexpectedly when both
tracks (crawlers) are disengaged from the sprockets. Block the machine to prevent it from moving.
23. Caution should be used to avoid breathing dust that may be generated when handling components containing
asbestos fibers. If this dust is inhaled, it can be hazardous to your health. Components in our products that may
contain asbestos fibers are brake pads, brake band and lining assembles, clutch plates and some gaskets. The
asbestos use d in these components is usually bound in a resin or sealed in some way. Normal handling is not
hazardous as long as air-borne dust which contains asbestos is not generated.

1. SAFETY PRECAUTIONS
1-5
If dust which may contain asbestos is present, there are several common sense guidelines that should be followed.
a. Never use compressed air for cleaning.
b. Avoid brushing or grinding of asbestos containing materials.
c. For clean up, use wet methods or a vacuum equipped with a high efficiency particulate air (HEPA) filter.
d. Use exhaust ventilation on permanent machining jobs.
e. Wear an approved respirator if there is no other way to control the dust.
f. Comply with applicable rules and regulations for the work place.
g. Follow environmental rules and regulations for disposal of asbestos.
h. avoid areas where asbestos particles may be in the air.

1. SAFETY PRECAUTIONS
1-6
1.3 WARNING LABELS & DECALS
Warning labels and decals are affixed to the machine to remind operators and personnel of specific safety precau-
tions in certain areas of the machine. The following are illustrated examples of all warning labels and decals along
with their locations.
1.3.1 WARNING LABELS & DECALS MAINTENANCE
• Do not remove the attached warning labels and decals.
• Confirm whether labels can be easily read.
If words or illustrations are illegible, clean off or replace the labels.
• Use a cloth, water, and detergent to clean the labels. Never use organic solvents or gasoline.
• If labels are damaged, missing or illegible, replace them with new ones.
Contact our dealer/distributor for new labels.
1.3.2 LOCATION OF WARNING LABELS & DECALS
VIEW II
15
VIEW V
III
16
22
201419
24
23
17
VIEW I
VIEW IV
12
13
21
1
3
2
1
4
4
5
11
18
8
7
6
10
I
I
II
II III V
IV
VIEW III
9

1. SAFETY PRECAUTIONS
1-7
1. WORKING ABOVE GROUND
Located on fuel tank and counterweight.
Part Number - ZL11N02604 (2REQ’D)
There is a danger of falling when working on areas
above ground.
• Do not approach edges.
• Use the appropriate equipment, such as ladders
or platform when working above ground. In addi-
tion, strap yourself to the proper equipment ac-
cordingly.
• Avoid spillage of any oil or grease.
• Do not leave any tools around the working area.
• Use extreme caution to avoid slipping while
walking.
• Do not jump on or from the machine. Use the
steps and handrails and securely maintain a
three point contact while mounting or dismount-
ing at all times.
2. WORKING ABOVE GROUND
Located on engine food.
Part Number - ZL11M02708
There is a danger of falling when working on areas
above ground.
• Do not approach edges.
• Use the appropriate equipment, such as ladders
or platform when working above ground. In addi-
tion, strap yourself to the proper equipment ac-
cordingly.
• Avoid spillage of any oil or grease.
• Do not leave any tools around the working area.
• Use extreme caution to avoid slipping while
walking.
• Do not jump on or from the machine. Use the
steps and handrails and securely maintain a
three point contact while mounting or dismount-
ing at all times.
3. PRESSUREIZED HOT OIL
Located on hydraulic tank.
Part Number - YN20T01355P1
Pressurized hot oil can cause burns.
Depress cap slowly with engine off to relieve hy-
draulic tank pressure.
4. SWING
Located on each side of the rear counterweight.
Part Number - ZL11M04124 (2REQ’D)
Do not enter in the swing area.
When the machine is swinging, be careful so as not
to be caught the body between the upper struc-
tures.
ZL11M02708
YN20T01335P1
ZL11M04124

1. SAFETY PRECAUTIONS
1-8
5. HANDLING BATTERY
Located on battery relay cover.
Part Number - YN20T01356P1
PREVENT BATTERY EXPLOSION
• Batteries give off hydrogen gasses that can ex-
plode and cause personal injury.
• Keep sparks, open flames and cigarettes away
from batteries.
• Keep metallic articles away from batteries.
• Keep all ventilation caps tightly secured.
• Do not check change by placing metal articles
across battery terminals.
• Leave battery box open to improve ventilation
when charging.
• There is always the danger of burn and loss of
eyesight due to the splashing of dilute sulfuric
acid of battery. If skin and eye are accidentally
splashed with dilute sulfuric acid, wash them with
clean water immediately and have treated by
doctor.
6. HOT COOLANT
Located on top of engine fan shroud.
Part Number - ZL11N00404
Steam of hot coolant can cause injury or blindness.
Do not loosen or open radiator cap when coolant is
hot and under pressure.
Before opening radiator cap:
• Cool down engine completely.
• Cover radiator with cloth.
• Loosen cap slowly to relieve pressure.
7. ENGINE STOP
Located on top of engine fan shroud.
Part Number - ZL11M05104
Do not attempt any MAINTENANCE with engine
running. Always stop the engine and allow machine
to cool to avoid injury.
Otherwise, there is a possibility of danger that your
hand may be caught in the cooling fan or fan belt re-
sulting injury.
YN20T01356P1
ZL11N00404
ZL11M05104
STOP

1. SAFETY PRECAUTIONS
1-9
8. ADJUSTING TRACK TENSION
Located on crawler frame.
Part Number - YN20T01813P1 (2REQ’D)
• This work must be done carefully by two people.
The operator must operate the machine as in-
structed by the signals of the partner.
The crawler belt is changed by lifting one side of
the machine at a time. Unexpected lowering or
movement of the machine can result in serious
injury or death.
Do not operate the boom, arm or bucket / attach-
ment while removing or installing a crawler belt.
Follow the instructions provided.
• Grease in track tensioning mechanism is under
extreme pressure and can penetrate skin caus-
ing severe injury. Keep face and body away from
grease fitting area. Do not loosen grease fitting
more than one turn. If grease does not release
after one turn of the fitting, call our dealer/distrib-
utor for assistance.
• Before removing the crawler belt, confirm that
the pressure inside the track tensioning cylinder
has been completely released. Then turn the
sprocket.
• If the procedure on releasing the pressure in the
track tensioning cylinder is not followed, grease
can penetrate skin causing severe injury. If the
tension of crawler belt does not release, call the
dealer/distributor for repair service.
9. HOT PARTS
Located on engine oil filter bracket.
Part Number - YN20T01852P1
Engine may be hot which could cause burns.
Do not touch engine until it cools down.
10. HANDLING BATTERY
Located on battery left side frame.
Part Number - YN20T01854P1
A metallic tools and articles can cause explosion
due to ignited by short-circuit batteries terminals.
Do not put any metallic tools and articles over bat-
teries.
YN20T01813P1
YN20T01852P1
WARNING

1. SAFETY PRECAUTIONS
1-10
11. BOOSTER CABLE
Located on battery relay cover.
Part Number - ZL11N01104
Electric hazard may cause injury when mishandling
the cable.
Read operator manual for safe and proper han-
dling.
12. MACHINE LIFTING
Located on left side frame.
Part Number - YN20T01833P1
• Lift up the machine in the position as shown in
right figure.
• The lifting up position shown in the figure is for
the standard machine. For details, refer to the lift-
ing procedure.
13. ENGINE STOP
Located on top of engine food.
Part Number - YN20T01363P1
Do not attempt any MAINTENANCE with engine
running. Always stop the engine and allow machine
to cool to avoid injury.
Read operation manual for safe and proper han-
dling.
14. BUCKET TO CAB CONTACT
Located inside cab R.H.
Part Number - YN20T01350P1
Bucket can contact and damage cab when machine
equipped with some attachments.
Check clearance between bucket and cab before
operation.
Make sure when operating a bucket near cab.
15. DO NOT PINCH YOUR HAND(S)
Located on seat stand.
Part Number - ZL11M03708
Do not insert hand in the moving part.
There is a possibility of catching hand between the
moving parts resulting in injury.
ZL11N01104
YN20T01363P1
YN20T01350P1
ZL11M03708