New Holland N4013HGHW User manual
OPERATOR’S MANUAL
HOT WATER PRESSURE WASHER
N4013HGHW N4015RAHW
85.610.522
2
TABLE OF CONTENTS
INTRODUCTION
IMPORTANT SAFETY WARNINGS
GENERAL INFORMATION
SET-UP
OPERATION
MAINTENANCE
UNIT BREAKDOWNS
TROUBLESHOOTING
WARRANTY
3
INTRODUCTION & PRODUCT INFO
Using the Operator’s manual
Record Identication Numbers
(1-866-850-6662)
Date of Purchase:
Dealer Name:
Dealer Phone:
PRODUCT IDENTIFICATION NUMBERS
Model Number:
Serial Number:
ATTENTION:
4
IMPORTANT SAFETY WARNINGS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
HAZARD SYMBOLS AND MEANINGS
DANGER
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5
IMPORTANT SAFETY WARNINGS
WARNING
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WARNING
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WARNING
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WARNING
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6
WARNING
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WARNING
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WARNING
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WARNING
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IMPORTANT SAFETY WARNINGS
7
GENERAL INFORMATION
Description N4013HGHW N4015RAHW
12v DC Oil-red
Beckett burner
HEATING COIL
Stainless-steel coil
skin
13” heavy-duty
Mounting bracket
roll-cage powder
coated 1.5” OD
American made
Adjustable thermostat
3/4”HD Threaded
Marine sealed battery
Brake assembly
12” oil drain hose
Adjustable
5-year warranty
Honda GX390
7-gallon, removable,
rust-proof
polyethylene
fuel tank
8
SET-UP
WATER SUPPLY
4. Never allow the unit to operate without the water hose attached and the water supply opened all
the way.
NOTICE
•
Pumps are water cooled.
Do not let the machine run for more than 30
seconds without pulling the trigger.
thermal valve.
9
SET-UP
HOW TO USE SPRAY TIPS
FOLLOW THESE INSTRUCTIONS TO CHANGE SPRAY TIPS:
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• No other spray tip will draw soap
USAGE TIPS
•
•
Do not use the red spray tip on glass.
0o
RED
40o
WHITE
Soaper
BLACK
15o
YELLOW
25o
GREEN
10
PRE-OPERATION SAFETY
MANUAL & SAFETY REVIEW
START-UP PROCEDURE PREPARATION
SAE 10W30
SAE 30
If a fuel leak is found, do not start the unit.
If a cut or leak is found, do not use the hose.
OPERATION
11
START-UP (COLD WATER)
Spray Tips
NOTICE
Damage caused by running the pump without water is not covered by
warranty.
OPERATION
12
IMPORTANT:
Regardless of the starting method, remember to gradually move the choke lever back to the “open”
position once the engine is running.
*Pump Uses SAE30
Non-Detergent Mineral Oil
A
*Engine Uses SAE 10W30 Oil
OPERATION
13
When you wish to switch to hot water, turn the burner switch to the “ON” position.
WARNING
NOTICE
APPLYING DETERGENT
HOT WATER OPERATION
NOTICE
OPERATION
14
CAUTION
SHUTTING THE UNIT DOWN
STORAGE & WINTERIZING
• BE “Pump Saver”(P/N: 85.490.046).
Freezing damage is not covered by warranty.
• BE “Pump & Coil Blowout Tool” (P/N: 59.400.000).
OPERATION
NOTICE
WARNING
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15
SPECIFIC MAINTENANCE
ENGINE:
PUMP:
Use SAE 30 non-detergent pump oil
NOZZLE:
MAINTENANCE
Sight
Glass
16
MAINTENANCE
MAINTENANCE SCHEDULE
*
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*****
PROCEDURE DAILY 3 MONTHS 6 MONTHS 9 MONTHS 12 MONTHS
*****
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17
UNIT BREAKDOWN
4
5
6
7
9
1
10
3
8
11
16
34
29
20 25
24
23
19 28
33
2
HW4013HG BREAKDOWN
ITEM PART NUMBER DESCRIPTION QT Y.
1 85.600.220 Frame 1
2N/A Engine, 13 HP, 389cc (GX390 2QNR) 1
2 85.578.150 Engine, 420cc Powerease Engine 1
3 59.000.000 Hot Water Coil Assy, 4 GPM 1
18
PARTS REFERENCE LIST
- 59.000.117 Top Cap Coil Insulation 1
- 59.000.116 Bottom Coil Insulation 1
4 85.205.064 5000 PSI Gun & Wand Assy 1
5 85.609.039 10 Gallon Fuel Tank 1
6 85.603.003 Battery Package (Battery, Case, and Cover) 1
7 Engine Charger 18A Engine Charger (For GX390) 1
8 85.600.220-13 Hose Reel Bracket 1
959.000.001 Burner Assy With Fuel Pump (Beckett, ADC-12V) 1
10 85.139.021H Triplex High Pressure Pump (EZ4040G) RSV Pump 1
11 85.238.251 50’ High Pressure Hot Water Hose 1
12 85.704.006 Elbow, 3/8” MNPT x 3/8” FNPT - 90 2
13 85.300.055 Water Inlet Filter 1
14 85.300.024 Thermal Valve, 1/2” MNPT, 145F, 200 PSI 1
15 85.704.004 Elbow, 1/4” FNPT x 1/4” FNPT Brass 1
16 85.210.040BEP Nozzle Set 1
17 85.202.078 3/8” Bypass Hose (36”) 1
18 85.704.209 Elbow, 1/2” FNPT x 1/2” FNPT Brass 1
19 85.706.086 Nipple, 1/2” MNPT x 3/8 MNPT 2
20 85.701.006 Female Tee, 3/8” FNPT (3) Brass 2
21 85.300.042 Safety Relief Valve, 3/8” MNPT, 6000 PSI, 195F 1
22 85.238.020 3/8” Hose 1
23 85.701.008 Female Tee, 1/2” FNPT (3) Brass 1
24 Coil Pressure Relief Pressure Relief Device for Hot Water Coil, 5000 PSI 1
25 85.400.001 Low Pressure Chemical Injector, 4000 PSI, 2.5 GPM 1
26 85.300.082 Pressure Switch, 1/4” MNPT 1
27 85.709.064 Reducer, 3/8” MNPT x 1/4” FNPT, Brass 1
28 85.300.108S Quick-Connect Coupler, 3/8” MNPT 1
29 85.704.009 Elbow, 1/2” MNPT x 1/2” FNPT - 90 Brass 2
30 85.710.066 Hose Barb, Straight - 3/8” Barb, 3/8” MNPT 1
31 85.710.047 Hose Barb, Elbow - 3/8” Barb, 1/4” MNPT 1
32 AL607 Unloader, VRT3 4500 PSI 1
33 85.400.070 Thermostat W/ Immersed Probe 1
34 Starter Box Starter Box (Burner ON/OFF Switch, Temp Control, Hour Meter) 1
- 806-109 Hour Meter 1
- 85.400.071 Thermostat (Temp Control) 1
- 59.000.103 Burner On/O Switch 1
ITEM PART NUMBER DESCRIPTION QT Y.
19
BURNER BREAKDOWN
Illustration # Description
PART # Description
1
2
3
4
5
6
7
8
9
12 10
11
13
14
15
16 18
19
17
21
20
22
23
Replacement Parts
Illustration
# Description Part#
1 DC Motor n/a
2 Blower Wheel
3 Coupling
4 Air Guide
5 Burner Housing - Black
6 Air Band
7 Air Shutter - 4 Slot
Air Shutter - 8 Slot
8 Cord set
9 Pump (CleanCut)
10 Valve Stem
11 12 Volt Coil
12 8” Copper Tubing
13 Escutcheon Plate Spline Nut
Illustration
# Description Part#
14 Escutcheon Plate
15 Electrode Kit over 3-
5/8
”
16 Cad Cell Detector
17 Igniter Gasket Kit
18 4X4 Wiring Box Kit
19 Control Kit
20 Igniter Assy with baseplate
21 Igniter only
22 Air Tube Ass’y
23 Flange Mounting Gasket
24 Motor Kit with Blower Wheel
and Coupling
Not
Shown
Tune-up Kit for 30 & 35 Air
Tube Lengths
Contact BE Pressure Supply for available part numbers.
Section: Replacement Parts
24
Illustration # Description
20
PUMP BREACKDOWN (EZ4040)
PARTS LIST
REPAIR KITS
ITEM PART NO. DESCRIPTION KIT NO. QTY.
1. 44120641 Manifold 1
2. 99317500 Screw 8
3. 96701400 Washer 8
4. 90384100 O-ring 123 6
5. 36200366 Valve Seat 123 6
6. 36200176 Valve 123 6
7. 94737600 Spring 123 6
8. 36202551 Valve Cage 123 6
9. 90384700 O-ring 124 6
10. 98222600 Cap Screw 124 6
11. 36711501 Valve Assembly 123 6
12. 99180700 Screw 4
13. 50150074 Bearing Cover 1
14. 44211801 Spacer 1
15. 90409700 O-ring 1
16. 91832800 Ball Bearing 1
17. 90161400 Oil Seal 23 3
18. 44010022 Crankcase 1
19. 98210300 Oil Dip Stick 1
22. 44050166 Piston Guide 3
ITEM PART NO. DESCRIPTION KIT NO. QTY.
23. 44030022 Connecting Rod 3
24. 90392000 O-ring 1
25. 44160022 Rear Cover 1
26. 99183700 Screw 5
27. 90358500 O-ring 1
28. 98204100 Cap Screw 1
29. 97734000 Pinr 3
30. 96696700 Washer 3
33. 44040266 Plunger, 13 mm 3
37. 50200074 Rail 2
38. 96701600 Washer 4
39. 99303700 Nut 4
40. 90361200 O-ring 156 3
41. 44080370 Packing Retainer 156 3
42. 44216270 Intermediate Ring 156 3
43. 90507600 Packing 153,156 3
44. 90260200 Packing 153,156 3
45. 44100251 Head Ring 156 3
46. 98210000 Cap Screw 1
47. 98217600 Cap Screw 1
ITEM PART NO. DESCRIPTION KIT NO. QTY.
48. 96738000 Washer 1
49. 96751400 Washer 1
50. 98196600 Cap Screw 1
51. 90260300 Seal, Low Pressure
153,156
1
75. 90063500 Retaining Ring 1
76. 44022165 Crankshaft (EZ4040G) 1
44021265 Crankshaft (EZ4035G34) 1
44020965 Crankshaft (EZ4030G34) 1
77. 91856800 Roller Bearing 1
78. 90409700 O-ring 1
79. 99275500 Screw, 5/16 x 1 4
99334500 Screw, 3/8 x 1 4
80. 96702000 Washer, 8 mm 4
96710400 Washer, 10 mm 4
81. 10051822 Gas Flange 1
82. 90169000 Oil Seal 1
83. 96693800 Washer 4
84. 99191200 Screw 4
EZ Series 44 - Triplex GENERAL PUMPA member of the Interpump Group
KIT NO. K23 K123 K124 K153 K156
ITEM NO’s
INCLUDED IN
KIT
17
4, 5, 6,
7, 8,
(11)
9, 10 43, 44,
51
40, 41, 42,
43, 44, 45
51
NUMBER OF
ASSEMBLIES
IN KIT
36631
NUMBER OF
CYLINDERS
KIT WILL
SERVICE
33331
Pos. Ft/lb N-M
2 14.7 20
10 95.9 130
12 7.3 10
26 7.3 10
28 14.7 20
46 29.4 40
47 29.4 40
50 9.6 13
79 14.7 20
84 7.3 10
* Decrease torque by 20%
if threads are lubricated
TORQUE SPECS*
This manual suits for next models
1
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