New Holland ProTed 3417 User manual

Part number 47477424
1st edition English
March 2013
SERVICE MANUAL
ProTedTM 3417
ProTedTM 3625
ProTedTM 3836
Rotary Tedder
PrintedinU.S.A.
Copyright © 2013 CNH America LLC. All Rights Reserved. NewHollandisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.

Contents
INTRODUCTION
Maingearboxanddrive...............................................................14
[14.100]Maingearboxanddrive............................................................14.1
PowerT ake-Off(PTO).................................................................31
[31.146]FrontPowerTake-Off(PTO).......................................................31.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
Hitches,drawbars,andimplementcouplings..................................37
[37.100]Drawbarsandtowinghitches......................................................37.1
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
Attachments/Headers..................................................................58
[58.130]Attachment/Headerframe..........................................................58.1
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing...........................3
Basicinstructions-Shopandassembly........................................................4
Foreword-Ecologyandtheenvironment......................................................6
Safetyrules.....................................................................................7
Torque-Minimumtighteningtorquesfornormalassembly.....................................8
Torque-HydraulicFittings....................................................................10
Hydrauliccontamination......................................................................11
Productidentication..........................................................................12
ProTed™3417
Productidentication..........................................................................13
ProTed™3417
Capacities.....................................................................................14
ProTed™3417
Productidentication..........................................................................15
ProTed™3625
Productidentication..........................................................................16
ProTed™3625
Capacities.....................................................................................17
ProTed™3625
Productidentication..........................................................................18
ProTed™3836
Productidentication..........................................................................19
ProTed™3836
Capacities.....................................................................................20
ProTed™3836
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDAGRICULTURESalesandServiceNetworks.
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INTRODUCTION
Basicinstructions-Shopandassembly
Shimming
Foreachadjustmentoperation,selectadjustingshimsandmeasuretheadjustingshimsindividuallyusingamicrom-
eter,thenadduptherecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,or
theratedvalueshownoneachshim.
Rotatingshaftseals
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
1.Beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.
2.Thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.
3.Positionthesealinglipfacingtheuid.
NOTE:Withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirectionandpositionthegroovessothat
theywillmovetheuidtowardstheinnersideoftheseal.
4.Coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease).Fillthegapbetweenthesealinglip
andthedustlipondoublelipsealswithgrease.
5.Insertthesealinitsseatandpressdownusingaatpunchorsealinstallationtool.Donottapthesealwitha
hammerormallet.
6.Whileyouinserttheseal,checkthatthesealisperpendiculartotheseat.Whenthesealsettles,makesurethat
thesealmakescontactwiththethrustelement,ifrequired.
7.Topreventdamagetotheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O-ringseals
LubricatetheO-ringsealsbeforeyouinsertthemintheseats.ThiswillpreventtheO-ringsealsfromoverturningand
twisting,whichwouldjeopardizesealingefciency.
Sealingcompounds
Applyasealingcompoundonthematingsurfaceswhenspeciedbytheprocedure.Beforeyouapplythesealing
compound,preparethesurfacesasdirectedbytheproductcontainer.
Spareparts
OnlyuseCNHOriginalPartsorNEWHOLLANDAGRICULTUREOriginalParts.
Onlygenuinesparepartsguaranteethesamequality,duration,andsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.OnlyCNHOriginalPartsorNEWHOLLANDAGRICULTURE
OriginalPartscanofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
•Machinemodel(commercialname)andProductIdenticationNumber(PIN)
•Partnumberoftheorderedpart,whichcanbefoundinthepartscatalog
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INTRODUCTION
Protectingtheelectronicand/orelectricalsystemsduringchargingandwelding
Toavoiddamagetotheelectronicand/orelectricalsystems,alwaysobservethefollowingpractices:
1.Nevermakeorbreakanyofthechargingcircuitconnectionswhentheengineisrunning,includingthebattery
connections.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthemachineoronanymachineat-
tachment.
•Positiontheweldergroundclampasclosetotheweldingareaaspossible.
•Ifyouweldincloseproximitytoacomputermodule,thenyoushouldremovethemodulefromthemachine.
•Neverallowweldingcablestolieon,near,oracrossanyelectricalwiringorelectroniccomponentwhileyou
weld.
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthemachinewithabattery
charger.
NOTICE:Ifyoumustweldontheunit,youmustdisconnectthebatterygroundcablefromthemachinebattery.
Theelectronicmonitoringsystemandchargingsystemwillbedamagedifthisisnotdone.
5.Removethebatterygroundcable.Reconnectthecablewhenyoucompletewelding.
Specialtools
WARNING
Batteryacidcausesburns.Batteriescontainsulfuricacid.
Avoidcontactwithskin,eyesorclothing.Antidote(external):Flushwithwater.Antidote(eyes):ush
withwaterfor15minutesandseekmedicalattentionimmediately.Antidote(internal):Drinklarge
quantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0111A
ThespecialtoolsthatNEWHOLLANDAGRICULTUREsuggestsandillustrateinthismanualhavebeenspecically
researchedanddesignedforusewithNEWHOLLANDAGRICULTUREmachines.Thespecialtoolsareessentialfor
reliablerepairoperations.Thespecialtoolsareaccuratelybuiltandrigorouslytestedtoofferefcientandlong-lasting
operation.
Byusingthesetools,repairpersonnelwillbenetfrom:
•Operatinginoptimaltechnicalconditions
•Obtainingthebestresults
•Savingtimeandeffort
•Workinginsafeconditions
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INTRODUCTION
Foreword-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourNEWHOLLANDAGRICULTUREdealerorairconditioningspecialisthasaspecialextractorforthispurpose
andwillhavetorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
METRICNON-FLANGEDHARDWARE
NOM.SIZECLASS8.8BOLTandCLASS8NUTCLASS10.9BOLTandCLASS10NUT
UNPLATEDPLATEDW/ZnCrUNPLATEDPLATEDW/ZnCr
M42.2N·m(19lbin)2.9N·m(26lbin)3.2N·m(28lbin)4.2N·m(37lbin)
M54.5N·m(40lbin)5.9N·m(52lbin)6.4N·m(57lbin)8.5N·m(75lbin)
M67.5N·m(66lbin)10N·m(89lbin)11N·m(96lbin)15N·m(128lbin)
M818N·m(163lbin)25N·m(217lbin)26N·m(234lbin)35N·m(311lbin)
M1037N·m(27lbft)49N·m(36lbft)52N·m(38lbft)70N·m(51lbft)
M1264N·m(47lbft)85N·m(63lbft)91N·m(67lbft)121N·m(90lbft)
M16158N·m(116lbft)210N·m(155lbft)225N·m(166lbft)301N·m(222lbft)
M20319N·m(235lbft)425N·m(313lbft)440N·m(325lbft)587N·m(433lbft)
M24551N·m(410lbft)735N·m(500lbft)762N·m(560lbft)1016N·m(750lbft)
NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque
specicationsareshowninpound-feet.
NOTE:Torquelocknuts10%abovestandardhardwaretorquevalue.
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INTRODUCTION
METRICFLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTandCLASS8NUTCLASS10.9BOLTandCLASS10NUT
UNPLATEDPLATEDW/ZnCrUNPLATEDPLATEDW/ZnCr
M42.4N·m(21lbin)3.2N·m(28lbin)3.5N·m(31lbin)4.6N·m(41lbin)
M54.9N·m(43lbin)6.5N·m(58lbin)7.0N·m(62lbin)9.4N·m(83lbin)
M68.3N·m(73lbin)11N·m(96lbin)12N·m(105lbin)16N·m(141lbin)
M820N·m(179lbin)27N·m(240lbin)29N·m(257lbin)39N·m(343lbin)
M1040N·m(30lbft)54N·m(40lbft)57N·m(42lbft)77N·m(56lbft)
M1270N·m(52lbft)93N·m(69lbft)100N·m(74lbft)134N·m(98lbft)
M16174N·m(128lbft)231N·m(171lbft)248N·m(183lbft)331N·m(244lbft)
M20350N·m(259lbft)467N·m(345lbft)484N·m(357lbft)645N·m(476lbft)
M24607N·m(447lbft)809N·m(597lbft)838N·m(618lbft)1118N·m(824lbft)
NOTE:Torquelocknuts10%abovestandardhardwaretorquevalue.
IDENTIFICATION
MetricHexheadandcarriagebolts,classes5.6andup
200836801
1.Manufacturer'sIdentication
2.PropertyClass
MetricHexnutsandlocknuts,classes05andup
200836812
1.Manufacturer'sIdentication
2.PropertyClass
3.ClockMarkingofPropertyClassandManufacturer'sIdentication(Optional),i.e.marks60°apartindicateClass
10properties,andmarks120°apartindicateClass8.
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INTRODUCTION
Torque-HydraulicFittings
Beforeinstallingandtighteningpipettings,cleanthethreadswithacleansolventorLoctitecleanerandapplysealant
LOCTITE®567PSTPIPESEALANTforallttingsincludingstainlesssteelorLOCTITE®565PSTformostmetalttings.
Forhighltration/zerocontaminationsystemsuseLOCTITE®545.
NOTE:AllhydraulicttingsonthismachineareBritishStandardPipethread(BSP).ThesettingsareNOTinter-
changeablewithNationalPipeThread(NPT).SeeyourauthorizedNEWHOLLANDAGRICULTUREdealerforthe
correctttingsoradapters.
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INTRODUCTION
Hydrauliccontamination
Contaminationinthehydraulicsystemisamajorcauseofthemalfunctionofhydrauliccomponents.Contamination
isanyforeignmaterialinthehydraulicoil.
Contaminationcanenterthehydraulicsysteminseveralways:
•Whenyoudraintheoilordisconnectanyline
•Whenyoudisassembleacomponent
•Fromnormalwearofthehydrauliccomponents
•Fromdamagedsealsorwornseals
•Fromadamagedcomponentinthehydraulicsystem
Allhydraulicsystemsoperatewithsomecontamination.Thedesignofthecomponentsinthishydraulicsystemper-
mitsefcientoperationwithasmallamountofcontamination.Anincreaseinthisamountofcontaminationcancause
problemsinthehydraulicsystem.
Thefollowinglistincludessomeoftheseproblems:
•Cylinderrodsealsthatleak
•Controlvalvespoolsthatdonotreturntoneutral
•Movementofcontrolvalvespoolsisdifcult
•Hydraulicoilthatbecomestoohot
•Pumpgears,housing,andotherpartsthatwearrapidly
•Reliefvalvesorcheckvalvesheldopenbydirt
•Quickfailureofcomponentsthathavebeenrepaired
•Slowcycletimesareslow.Themachinedoesnothaveenoughpower.
Ifyourmachinehasanyoftheseproblems,checkthehydraulicoilforcontamination.
Therearetwotypesofcontamination:microscopicandvisible.
Microscopiccontaminationoccurswhenveryneparticlesofforeignmaterialaresuspendedinthehydraulicoil.
Theseparticlesaretoosmalltoseeorfeel.Microscopiccontaminationcanbefoundbyidenticationofthefollowing
problemsorbytestinginalaboratory.
Examplesofproblemscausedbymicroscopiccontamination:
•Cylinderrodsealsthatleak
•Controlvalvespoolsthatdonotreturntoneutral
•Thehydraulicsystemhasahighoperatingtemperature
Visiblecontaminationisforeignmaterialthatcanbefoundbysight,touch,orodor.Visiblecontaminationcancause
asuddenfailureofcomponents.
Examplesofproblemscausedbyvisiblecontamination:
•Particlesofmetalordirtintheoil
•Airintheoil
•Darkorthickoil
•Oilwithanodorofburnedoil
•Waterintheoil
Ifyoundcontamination,useaportableltertocleanthehydraulicsystem.
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INTRODUCTION
Productidentication
ProTed™3417
PINplate(1)islocatedontheright-handsideofthemain
frame.
GiveyourdealerthemodelandPINofyourtedderwhen
orderingparts.Alwaysordergenuinepartsfromyourau-
thorizedNEWHOLLANDAGRICULTUREdealer.
NHIL12HT00999AA1
NHIL12HT00619AA2
(1)Model
(2)Countryoforigin
(3)Modelyear
(4)Yearofconstruction
(5)Weight
(6)PIN
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INTRODUCTION
Productidentication
ProTed™3417
NOTE:Onthisequipment,left-handandright-handaredeterminedbystandingbehindtheunit,lookinginthedirection
oftravel.
NHIL12HT01161AA1
Frontview
NHIL12HT01163AA2
Right-handsideview
NHIL12HT01162AA3
Rearview
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INTRODUCTION
Capacities
ProTed™3417
GeaarboxOilvolumeTUTELAHYPOIDEEPGEARLUBESAE
80W-90
Maingearbox0.75l(0.8USqt)
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INTRODUCTION
Productidentication
ProTed™3625
PINplate(1)islocatedontheright-handsideofthemain
frame.
GiveyourdealerthemodelandPINofyourtedderwhen
orderingparts.Alwaysordergenuinepartsfromyourau-
thorizedNEWHOLLANDAGRICULTUREdealer.
NHIL12HT01169AA1
NHIL12HT00619AA2
(1)Model
(2)Countryoforigin
(3)Modelyear
(4)Yearofconstruction
(5)Weight
(6)PIN
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INTRODUCTION
Productidentication
ProTed™3625
NHIL12HT01172AA1
Frontview
NHIL12HT01131AA2
Rearview
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INTRODUCTION
Capacities
ProTed™3625
GeaarboxOilvolumeTUTELAHYPOIDEEPGEARLUBESAE
80W-90
Maingearbox1.2l(1.3USqt)
Rotorgearbox0.2l(0.2USqt)
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INTRODUCTION
Productidentication
ProTed™3836
PINplate(1)islocatedontheright-handsideofthemain
frame.
GiveyourdealerthemodelandPINofyourtedderwhen
orderingparts.Alwaysordergenuinepartsfromyourau-
thorizedNEWHOLLANDAGRICULTUREdealer.
NHIL12HT01082AA1
NHIL12HT00619AA2
(1)Model
(2)Countryoforigin
(3)Modelyear
(4)Yearofconstruction
(5)Weight
(6)PIN
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