Nice Apollo HYPPOETL User manual

INSTALLATION MANUAL
08/10
HYPPOETL
HYPPO DUALETL
12 VOLT DC Swing Gate Operator
Manufactured by NICE SpA

22
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3
Applications ........................................................................................................ 4
Pre-Installation Checklist .................................................................................. 5
Operator Components ....................................................................................... 6
Operator Dimension……………………………………………………………..…. 7
Operator Installation……………….. ............................................................ 8
Electrical Connections ……………………………………………………………… 11
Encoder Board Connections ………………………………………………………. 12
Limit Adjustments .............................................................................................. 13
Battery Connections ………………………………………………………………… 14
Programming Current Sensing ……………………………………………………. 15
Control Board .................................................................................................... 16
Siren Connection ………………………………………………………………….…. 21
Radio Receiver Options ………………………………………………………….…. 22
Specifications …………………………………………………………………………. 23
Warranty .............................................................................................................. 24

33
WARNING- To reduce the risk of injury or death:
 READ AND FOLLOW ALL INSTRUCTIONS.
 Installation should be performed by a professional installer.
 Should electricity be required, use a certified electrician only.
 Any device that requires 120 Volts AC should be U.L. approved.
 Install control devices such as keypads far enough away (5 feet or further) from any
moving parts of the operator and gate to prevent possible injury.
 A secondary entrapment device such as loop detectors, edge switches, and beam
detectors are highly recommended and required to meet the UL325 standard.
 Review with the owner all safety concerns including:
 Do not operate the gate unless area around gate is in full view.
 Never let children operate or play with operator controls. Keep the remote con-
trol away from children.
 Always keep people and objects away from the gate. NO ONE SHOULD CROSS
THE PATH OF THE MOVING GATE/ARM.
 Test the operator monthly (see Page 15 Programming the current sensitivity).
 The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or limit of travel, re-
test the operator. Failure to adjust and retest the gate operator properly can in-
crease the risk of injury or death.
 Arrange with local fire and law enforcement for emergency access.
 Always disconnect the battery or power source when making adjustments or
repairs to any part of the operator.
 The entrance is for vehicles only. Pedestrians must use separate entrance.
 Auto Close feature not recommended without a safety device such as a loop
detector or photo eye.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS

44
The HyppoETL Swing Gate Operator is designed to handle a swing gate up to 10
feet in total length and 400 lbs . Apollo Operators are available only through
qualified dealers with an outstanding reputation in the fence and gate industry.
These dealers will be able to recommend the proper equipment for particular
applications. Apollo Operators are 12 Volt DC (Direct Current) powered. If a elec-
trical battery charger is used a 12 Volt sealed battery (33 ampere hour minimum) is
recommended . If solar charging is used a 12 volt 105 ampere hour battery is rec-
ommended. There are several advantages with 12 Volt DC systems:
 Low voltage virtually eliminates risk of electrical shock.
 Battery powered operators can provide up to 500 operations in the event of
power outages.
 The battery may be recharged with a trickle charger or by solar energy
(eliminating the need for costly trenching to remote entrances).
If a trickle charger is used and a standard electrical outlet is not readily available, a
licensed electrician will be required for proper electrical hook up.
The following table should be used as a guide for capacity of operation of operators
only, additional options may reduce the the daily usage. Please note that the charge
capability of solar panels will vary with different geographical locations. All solar
panels and battery chargers are designed for use with a 12 volt battery.
Daily Cycles 1-10 1-20 1-40 1-60 1-80 80+
5 watt solar panel *
10 watt solar panel *
20 watt solar panel (requires SG4 regulator) *
30 watt solar panel (requires SG4 regulator) *
40 watt solar panel (requires SG4 regulator) *
1.5 amp battery charger *
10 amp battery charger *
Note: Double the amount of solar panels for Dual Operators.
APPLICATIONS

55
The following checklist should be used before beginning installation:
Verify that the proper operator has been selected for this application.
Determine the general location of the operator, access controls, and solar
panel (if used).
1. Is there a suitable location for the operator?
2.Can the solar panel (if used) be mounted in an unobstructed area facing
south?
3. Will additional solar panel cable be required? If additional cable is required,
do not cut out the blocking diode when adding the cable.
4. Is electricity available (if required)?
Consider safety and access options. Recommend if needed.
1. Will there be chidren or animals in the area?
2. Are safety loops, edge switches, or photo eye detectors required? The auto
close feature is not recommended unless one or more of these devices are
used.
3. How can the gate be opened in emergencies?
4. How will visitors enter and exit?
5. Will vehicles (and trailers) have sufficient room off roadway to operate
access control devices such as keypads?
PRE-INSTALLATION CHECKLIST

66
OPERATOR COMPONENTS
FGH
a Motor Assembly
b Arms (two pieces)
c Attach Bracket
d Mounting Hardware
e Manual Release Handel and Lock Keys
f Control Box
g Cable 8 FT OR 38 FT (Single or Dual)
h Caution signs (2)
I Battery Charger (optional)
J Solar Panel (optional) I J
A
B
C
D
E

77
C
Operator Dimensions and Arm Lengths
Standard
Arms Extended Arms
(PART # NH-HYA12)
Amax 5-7/8 15-3/4
Bmax 13-3/4 17-3/4
Cmax 17-3/4 31-1/2
13-3/4 6-1/2
9-1/2
6
3-1/2
Note: Extended arms are ordered separately

88
Step 1: Disengage Motor using manual release and remove cover
Operator Installation

99
Step 4: Assemble Arms
STEP 2: Remove motor
from mounting bracket STEP 3: Install mounting bracket
A) Determine the height on the gate where the operator will attach.
B) Install mounting bracket using cart below
Note: Mounting bracket may be either welded or bolted.
17-3/4 B
3-1/2 4-3/8 5-7/8 7-7/8 9-7/8 11-13/16 13-3/4
A4-3/8 85 91 110 105 105 100 95
5-1/8 98 97 120 110 110 105 100
5-7/8 104 103 115 115 110 105 96
Degrees of Swing for Standard Arm

1010
Step 6: Mount Gate Attach Bracket
Step 5: Re-install motor on bracket and install and arm assembly
Push the arms assembly
up against the gate in
the closed position. Tack
weld or c-clamp the gate
bracket to the gate. Per-
manent welds or bolt at-
tachment should be
completed once limits
are set.

1111
Step 7: Control Box Installation
Mount the control box so that (8 ft) will reach
the motor. Do not mount the control box
where the person using the push button
on side of the box can come in contact
with the gate. Use mounting hardware
capable of supporting the weight of the
control box with the battery installed.
Set battery inside of control box with
terminals toward the front (Do not use any
battery with side terminals).
Step 8:Connect harness to motor
Route the cable from the control box to the operator. Connect the cable to the
side of the terminal block on the operator as shown. The operator in this manual
is set up for left side installation (from inside looking at gate in closed position).
For right side installation reverse the open and close wiring and reverse the mo-
tor leads.
OPEN LIMIT
(ORANGE)
GROUND
(GREEN)
CLOSED LIMIT
(WHITE)
MOTOR (+)
(RED)
MOTOR (-)
(BLACK)
ENCODER
(BLUE)
ENCODER
(YELLOW)

1212
SIREN
GND
Harness
BLUE
YELLOW
YELLOW RED
BLACK
Step 9: Connecting the Motors to the Board
Harness is factory wired
in the control box as
shown on this page.

1313
Step 10: Set Limit Switches
Press LED Enable on the right
side of the circuit board.
Turn program switch #1 off
(TIMER TO CLOSE)
The gate should be in the closed position. Rotate the bottom collar until the closed LED illu-
minates. Open the gate to the desired open position and stop the gate. Rotate the top mag-
net collar until the open limit LED illuminates.
Step 11: Re-install Cover and re-engage manual release
Hint: To test wiring of motor do the following
1. Put gate 1/2 way closed and plug main harness into emergency bypass for 2 seconds. Gate should OPEN. If gate
closes, reverse the red and black motor wires and re-test.
2. Turn on LEDs on board and put gate in open position; the open LED should light. Put gate in the closed position; the
closed LED light should light. If the opposite light lights reverse the orange and white wires.

1414
BATTERY CONNECTIONS
If an electrical battery charger will be used, a 12 volt
sealed lead acid battery rated for 33 or 34 ampere hour
or more is recommended.
A 1.5 amp automatic battery charger is sufficient for
most applications
The battery may also be recharged with a solar panel. If
solar charging is a requirement refer to page 4 or contact
our customer service department at 800-226-0178 to
help determine the solar panel size needed. A 12 volt
105 ampere hour battery is recommended with solar
charging. BAT12V33
12 Volt 33 to 34aH Sealed Battery
Connect the two ring terminals on the connec-
tor end of the cable to the battery. The battery
charger or solar panel should be installed at
this time.
(RED is positive(+) and Black is negative(-)
This is pre-installed on in
the control box.
The operator is now active. Limits must be set and tested. The current sense must now be pro-
grammed as shown on page 15.
If the operator does not work, check the battery connections for proper polarity. If the connections
are reversed, the “REVERSE BATTERY POLARITY” LED will be illuminated at the bottom center of
the circuit board.

1515
PROGRAMMING CURRENT SENSING
The 835/836 control boards incorporate a safety feature that will put the op-
erator into a hard shutdown mode if the control board detects a current sense
two consecutive times during a cycle. This hard shutdown condition may be
reset by shorting the FIREBOX or UL inputs on the left side of the control
board to ground. This condition may also be reset by pressing the HARD
SHUTDOWN RESET button located toward the upper right hand corner of the
control board. If a firebox is used in the installation, The firebox door (optional)
can be opened and closed to reset the control board.
The following instructions must be followed at installation for proper safety assurance.
All limits must be set before beginning this procedure.
1. Press and hold the LED ENABLE (see page 13) button for five seconds and release.
The STOP LED will blink indicating that the board is in learn mode.
3. Cycle gate/arm for 3-4 full cycles. The STOP LED will stop blinking indicating that the
operator is now ready for normal operation
4. Test the auto reverse sensitivity by obstructing the gate to ensure maximum safety
protection. The current sensitivity adjustment pot may be adjusted to decrease or
increase sensitivity.
Perform this test procedure on a monthly basis to assure proper and safe operation.
8. Refer to the page 18 & 19 to set other options such as
program switch options and close timer adjustments.
Installation is now complete.
Note: Once the board has learned the operator, the current sense may be readjusted at any
time without re-learning the board..
CLOCKWISE
Less sensitivity
Operator is harder to
current sense
COUNTER CLOCKWISE
More sensitivity
Operator is easy to
current sense

1616
LED Enable & Learn
Mode Push Button
Optional Device Inputs
Stop Circuit Jumper
Fire & ETL Inputs
Emergency Bypass Reverse Battery Polarity
Indicators
Optional Device Input
Remote Monitor Outputs
Microprocessor
Timer To Close -
Dual Gate Delay -
Current Sensitivity -
Adjustments
Program Switches
835/836 Control Board Parts Identification
Operator Connector
(Master)
Operator Connector
(Slave)
Control Board Reset
Hard Shutdown Reset
Operate Push Button

1717
Board Harness Function
Pin 1 Orange Open Limit
Pin 2 White Close Limit
Pin 3 Black Motor (positive on open, negative on close)
Pin 4 Red Motor (negative on open, positive on close)
Pin 5 Green Common for both limit switches
Pin 6 Yellow Encoder Input from EIB module
Pin 7 Black Battery Negative
Pin 8 Red Battery Positive
13
5
7
24
68
Master/Slave Connector
Applies battery voltage directly to motor to open gate (will not close gate) if
control board fails. User must unplug before gate opens to maximum travel or
the 15 amp fuse will open. Fuse should be checked before returning gate to
service.
EMERGENCY BYPASS
12V Supplied battery voltage
SLV Slave Operator Indicator (indicates slave side of gate is closed)
+12V when on closed limit. Ground when off of closed limit.
MAS Master Operator Indicator (indicates master side of gate is closed)
+12V when on closed limit. Ground when off of closed limit.
GND Battery supplied ground (connects to GND on EIB module)
SIREN Connect to siren + (also connects to +12V on EIB module)
applies +12V when gate(s) are running, or in hard shutdown
GND Battery supplied ground
LOCK Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)
Remote Outputs

1818
Adjustments
Push Buttons
TIMER TO CLOSE Adjusts time before gate automatically closes
Adjustable 5 to 70 seconds.
DUAL GATE DELAY Adjusts delay between master and slave
(Dual board only) operation 0-4 seconds (836 only with
magnetic, solenoid, and other locking
devices)
CURRENT SENSITIVITY Increases or decreases the Auto Reverse
sensitivity.
LED ENABLE When depressed, activates LEDs for 15
minutes to assist in installation and troubleshooting.
Hold the push button down for five seconds to put
the board in program mode.
RESET Resets the microprocessor. Returns processor to
last known state.
Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT
JUMPER is connected, the gate
will operate normally.
STOP CIRCUIT JUMPER When a 3-button station is connected
to the board, the STOP CIRCUIT
JUMPER must be removed.
OPERATE When depressed, activates the gate. Used for initial
installation and testing.
Hard Shutdown Reset Resets the operator when the gate current
senses twice before fully opening or closing.

1919
Program Switches
OFF ON
1 TIMER TO CLOSE Gate does not automatically close. Gate automatically closes.
2 TIMER TO CLOSE OPT. Gate automatically closes from Gate automatically closes only when completely
any position after opening. open (open limit engaged).
3 SLAVE DISABLE Enables slave side (dual gate use). Disables slave side. (single gate use)
4 SIREN DELAY Siren (optional) active when gate is Siren (optional) starts 5 seconds before gate moves.
moving.
5 OPEN/CLOSE INPUT OPT. Must hold down open or close Normal operation
buttons to move gate. Gate stops Momentary open or close input runs gate to limit.
when button released.
6 LOCK TYPE For 12V mechanical (solenoid) locks. For 12V magnetic locks.
(+12V for 4 seconds on open cycle) (+12V when on close limit)
7 COAST ENABLE Gate will stop immediately when at Gate will coast (minimally) when it reaches limits.
Open or Close limit Not recommended for slide gates using chain
magnets.
8 FREE EXIT OPT. A free exit input will open gate from A free exit input will open gate from any
closed position or after a close cycle position after an open or close cycle.
only.
9DUAL GATE SYNC Both gates operate at normal This feature will control the master gate to open
Speed (slave slower than or close at the same speed as the slave gate.
Master).
10 SMART ACT. Off for all slide gate operators On for 1550/1650/Toona 5&7/Metro/Hyppo
and 1500/1600/3500/3600 swing Enables soft start & soft stop.
Gate operators.

2020
GND Supplied Battery Ground
INP Activate Gate (Push button activation when momentarily shorted to ground)
12V Supplied Battery Voltage (Protected with 3 Amp fuse)
GND Supplied Battery Ground
INP Activate Gate (Push button activation when momentarily shorted to ground)
12V Supplied Battery Voltage (Protected with 3 Amp fuse)
EDGE Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open.
EDGE Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open.
GND Supplied Battery Ground
GND Supplied Battery Ground
STOP Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed
CLOSE Close input from a 3 button station (see program switch #5 for options)
OPEN Open input from a 3 button station (see program switch #5 for options)
GND Supplied Battery Ground
GND Supplied Battery Ground
FREE EXIT Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.
GND Supplied Battery Ground
SHADOW Resets close timer when gate is open (also referred to as under gate loop)
GND Supplied Battery Ground
SAFETY Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate)
GND Supplied Battery Ground
FIRE When grounded, opens gate and holds gate open until released.
Clears “Hard Shutdown” mode of software.
UL When grounded, opens gate and holds gate open until released.
Clears “Hard Shutdown” mode of software.
Optional Device Inputs
GND Supplied Battery Ground
INP Activate Gate (Push button activation when momentarily shorted to ground)
12V Supplied Battery Voltage (Protected with 3 Amp fuse)