CAME ATS30DGS User manual

Gearmotor for swing gates
ATS30DGS
ATS50DGS
ATS30DGR
INSTALLATION MANUAL
FA01338-EN
EN English

12 3
1
2
34

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GENERAL PRECAUTIONS FOR INSTALLERS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause serious bodily harm.
Before continuing, please also read the general precautions for users.
Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for
any damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive
(2006/42/EC) as partly completed machinery. • Partly completed machinery means an assembly which is almost
machinery but which cannot in itself perform a specific application. • Partly completed machinery is only intended to be
incorporated into or assembled with other machinery or other partly completed machinery or equipment thereby forming
machinery to which the Machinery Directive (2006/42/EC) applies. • The final installation must comply with the Machinery
Directive (2006/42/EC) and the European reference standards in force. • The manufacturer declines any liability for using
non-original products, which would also void the warranty. • All operations indicated in this manual must be carried out
exclusively by skilled and qualified personnel and in full compliance with the regulations in force. • The device must be
installed, wired, connected and tested according to good professional practice, in compliance with the standards and laws
in force. • All the components (e.g. actuators, photocells and sensitive edges) needed for the final installation to comply
with the Machinery Directive (2006/42/EC) and with the reference harmonised technical standards are specified in the
general CAME product catalogue or on the website www.came.com. • Make sure the mains power supply is disconnected
during all installation procedures. • Check that the temperature ranges given are suitable for the installation site. • The
appliance must be powered with a voltage corresponding to the value shown on the rating plate. Power must be supplied
through a very low safety voltage system. • Do not install the operator on surfaces that could yield and bend. If necessary,
add suitable reinforcements to the anchoring points. • Make sure that no direct jets of water can wet the product at the
installation site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along
the power supply that is compliant with the installation rules. It should completely cut off the power supply according to
category III surcharge conditions. • Demarcate the entire site properly to prevent unauthorised personnel from entering,
especially minors. • In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual
handling, use proper hoisting equipment in safe conditions. • Use suitable protection to prevent any mechanical hazards
due to persons loitering within the operating range of the operator. • The electrical cables must pass through special pipes,
ducts and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables
must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check
that the guided part is in good mechanical condition, and that it opens and closes correctly. • The product cannot be used
to automate any guided part that includes a pedestrian gate, unless it can only be enabled when the pedestrian gate is
secured. • Make sure that nobody can become trapped between the guided and fixed parts, when the guided part is set in
motion. • All fixed controls must be clearly visible after installation, in a position that allows the guided part to be directly
visible, but far away from moving parts. In the case of a hold-to-run control, this must be installed at a minimum height
of 1.5 m from the ground and must not be accessible to the public. • If not already present, apply a permanent tag that
describes how to use the manual release mechanism close to it. • Make sure that the operator has been properly adjusted
and that the safety and protection devices and the manual release are working properly. • Before handing over to the final
user, check that the system complies with the harmonised standards and the essential requirements of the Machinery
Directive (2006/42/EC). • Any residual risks must be indicated clearly with proper signage affixed in visible areas, and
explained to end users. • Put the machine’s ID plate in a visible place when the installation is complete. • If the power-
supply cable is damaged, it must be immediately replaced by the manufacturer or by an authorised technical assistance
centre, or in any case, by qualified staff, to prevent any risk. • Keep this manual inside the technical folder along with
the manuals of all the other devices used for your automation system. • Make sure to hand over to the end user all the
operating manuals of the products that make up the final machinery.

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Main points of danger for people
No transiting while the barrier is moving.
Risk of entrapment.
Risk of trapping hands.
Risk of trapping feet.
Risk of hand cut.
DISMANTLING AND DISPOSAL
CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to
ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our
operating and market strategies. Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are classified as solid urban waste. They can be
separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling firm.
It is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY

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PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.
Description
801MP-0070
ATS30DGS - Irreversible telescopic gearmotor 24 V with encoder for swing gates with Max. C up to 200 mm with leaf up to 3 m and 400 kg. Grey RAL7024.
801MP-0080
ATS50DGS - Irreversible telescopic gearmotor 24 V with encoder for swing gates with Max. C up to 200 mm with leaf up to 5 m and 400 kg. Grey RAL7024.
801MP-0110
ATS30DGR - Irreversible telescopic gearmotor 24 V with encoder for swing gates with Max. C 200 mm, with remote release, for leaves up to 3 m and 400 kg. Grey
RAL7024.
Intended use
Solutions for applications in residential buildings and apartment blocks
Any installation and/or use other than that specified in this manual is forbidden.
Description of parts
Gearmotor
1Gate bracket
2Door to access the end-of-travel adjustment screws
3Door to access the release mechanism
4Sheath connector
5Post bracket
6Release key
7Release cord*
8Cutting hazard labels
* ATS30DGR
3
4
A
6
2
E
7
8
M8x35 UNI5737
M8 UNI5588
M12x60 UNI5737
M12 UNI7474
M12,1 UNI6592

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Size
1320
920
160
100
150
ATS30DGS
ATS30DGR
160
100
150
1550
1050
ATS50DGS
Usage limitations
MODELS ATS30DGS ATS50DGS ATS30DGR
Gate-leaf length (m) 3 2,5 2 - 5 4 3 2,5 2 - 3 2,5 2
Gate-leaf weight (Kg) 400 600 800 - 400 500 600 800 1000 - 400 600 800
For leaves longer than 2.5 m, install an electric lock.
Technical data
MODELS ATS30DGS ATS50DGS ATS30DGR
Motor power supply (V) 24 DC 24 DC 24 DC
Power (W) 80 80 80
Current draw (mA) 8 MAX 8 MAX 8 MAX
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55 -20 ÷ +55
Thrust (N) 400 ÷ 3000 400 ÷ 3000 400 ÷ 3000
Opening time at 90° (s) 15 ÷ 30 15 ÷ 30 15 ÷ 30
Cycles/hour CONTINUOUS OPERATION CONTINUOUS OPERATION CONTINUOUS OPERATION
Sound pressure level (dB A) ≤70 ≤70 ≤70
Protection rating (IP) 54 54 54
Insulation class I I I
Reduction ratio (i) 28 28 28
Weight (kg) 7.5 8 7.5
Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Motor with encoder power supply 24 V DC 4G x 1.5 mm² 4G x 2.5 mm²
When operating at 230 V and outdoors, use H05RN-F cables compliant with 60245 IEC 57 (IEC); when operating indoors, use H05VV-F cables compliant
with 60227 IEC 53 (IEC). For power supplies up to 48 V, you can use FROR 20-22 II cables compliant with EN 50267-2-1 (CEI).
If the cable lengths differ from those specified in the table, define the cable cross-sections according to the actual power draw of the connected devices
and in line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual power draw and distances. For information
on connecting products not covered in this manual, please see the documentation accompanying the products themselves.

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INSTALLATION
The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is
installed. It is up to the installer to find the most suitable solution.
The drawings refer to a gearmotor installed on the left-hand side.
Preliminary operations
Prepare the junction boxes and corrugated tubes you need for the connections from the junction pit.
The number of tubes depends on the type of system and the accessories that are going to be fitted.

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Establishing the bracket fastening points
Install with the gate open.
Manually open the gate leaf to 90° or 120°.
First determine where the gate bracket needs to be positioned, then where the post bracket needs to be positioned.
Respect the values indicated in the table.
A
C
B
≥60
60
E
F
5
ATS30DGS ATS30DGR
Gate-leaf opening (°) A B E FMax. C
90° 130 130 910 1170 50
90° 150 220 910 1290 150
90° 120 270 890 1300 200
120° 180 130 910 1300 50
ATS50DGS
Gate-leaf opening (°) A B E FMax. C
90° 200 200 1030 1430 150
90° 200 270 1030 1510 200
120° 200 140 1030 1460 70

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Fastening the brackets
Secure the post bracket with plugs and screws.
The holes on the bracket fixing plate allow you to vary the opening angle of the gate leaf.
Fasten in place with screws or weld the bracket to the gate.
100
100
75
70
==
==
80
ø 9
47
50
ø 9
ø 9

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Fastening the gearmotor
Lubricate all moving parts on the operator.
AThe self-locking nut must be loosely tightened so as not to affect the movement of the telescopic arm with the gate bracket.
ATS30DGR

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ELECTRICAL CONNECTIONS
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
Remove the protective cover to access the terminal board.
AControl panel
BGearmotor delayed while opening
CGearmotor delayed while closing
D230 V AC - 50-60 HZ power supply input
1Yellow/green cable
M1 N1 ENC1
M N ENC
M N ENC
M2 N2 ENC2
B
C
A
D

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Determining the end-of-travel points with micro limit switches
ARod for determining the opening end-of-travel point
CRod for determining the closing end-of-travel point
AC
MMicro limit switches
The micro switches are positioned at the far ends of the travel range.
To move the microswitch 10 mm in either direction, turn the rod 20 times.
Determining the opening end-of-travel points
Release the gearmotor.
Open the gate manually.
Send an opening command.
At the same time, turn the rod for determining the opening end-of-travel point CLOCKWISE until the gearmotor stops.
Leave the rod nut loose to determine the end-of-travel points.
Determining the closing end-of-travel points
Release the gearmotor.
Close the gate manually.
Send a closing command.
At the same time, turn the rod for determining the closing end-of-travel point ANTICLOCKWISE until the gearmotor stops.
Leave the rod nut loose to determine the end-of-travel points.

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OUTWARDS OPENING
Establishing the bracket fastening points
Close the gate manually.
First determine where the gate bracket needs to be positioned, then where the post bracket needs to be positioned.
Respect the values indicated in the table.
AAdditional bracket (not included)
1
2
3
A
B
E
A
5
60
A
ATS30DGS ATS30DGR
Gate-leaf opening (°) A B E
90° 150 150 910
ATS50DGS
Gate-leaf opening (°) A B E
90° 200 200 1030

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Electrical connections
Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
Remove the protective cover to access the terminal board.
AControl panel
BGearmotor delayed while opening
CGearmotor delayed while closing
D230 V AC - 50-60 HZ power supply input
1Yellow/green cable
M1 N1 ENC1 M2 N2 ENC2
A
C
D
M N ENC
M N ENC
B

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Determining the end-of-travel points with micro limit switches
ARod for determining the closing end-of-travel point
CRod for determining the opening end-of-travel point
AC
Determining the opening end-of-travel points
Release the gearmotor.
Open the gate manually.
Send an opening command.
At the same time, turn the rod for determining the opening end-of-travel point ANTICLOCKWISE until the gearmotor stops.
Leave the rod nut loose to determine the end-of-travel points.
Determining the closing end-of-travel points
Release the gearmotor.
Close the gate manually.
Send a closing command.
At the same time, turn the rod for determining the closing end-of-travel point CLOCKWISE until the gearmotor stops.
Leave the rod nut loose to determine the end-of-travel points.

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FINAL OPERATIONS
12

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MCBF
Models ATS30AGS-ATS30AGR ATS50AGS-ATS50AGR
2 m - 800 kg 120000 -
2.5 m - 600 kg 110000 -
3 m - 400 kg 100000 -
2 m - 1000 kg - 120000
2.5 m - 800 kg - 110000
3 m - 600 kg - 100000
4 m - 500 kg - 85000
5 m - 400 kg - 70000
Full leaf -15% -15%
Installation in windy area -15% -15%
Full leaf installed in windy area -30% -30%
The percentages indicate how much the number of cycles should be reduced in relation to the type and number of accessories installed.
Before carrying out any cleaning or maintenance, or replacing any parts, disconnect the device from the power supply.
This document informs the installer of the checks that must be carried out during maintenance.
If the system is not used for long periods of time, e.g. for installations at sites with seasonal closures, disconnect the power supply. When the power supply is
reconnected, check the system is working correctly.
For information on correct installation and adjustments, please see the product installation manual.
For information on choosing products and accessories, please see our product catalogue.
Every 20,000 cycles – or at least every 6 months of use – the following maintenance must be performed.
Perform a general and complete check of the tightness of the nuts and bolts.
Grease all of the moving mechanical parts.
Check the warning and safety devices are working properly.
Check for any wear on the moving mechanical parts and check that they are working properly.
Check the release mechanism is working efficiently by performing a manoeuvre with the leaf free. The gate leaf must not be obstructed.
Check the cables are intact and connected correctly.
Open the release hatch and clean any dirt.

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CAME S.p.A.
Via Martiri della Libertà, 15
31030 Dosson di Casier
Treviso - Italy
Tel. [phone]
Fax [phone]