Nilfisk-Advance 56108110 SC8000 48 LPG User manual
SC8000
03/03 Form No. 56043167
English
Service Manual
Advance Models:
56108110 SC8000 48 LPG
56108111 SC8000 48 LPG ECOFLEX
56108112 SC8000 48 D
56108113 SC8000 48 D ECOFLEX
56108114 SC8000 60 LPG
56108115 SC8000 60 LPG ECOFLEX
56108116 SC8000 60 D
56108117 SC8000 60 D ECOFLEX
56108118 SC8000 62 LPG
56108119 SC8000 62 LPG ECOFLEX
56108120 SC8000 62 D
56108121 SC8000 62 D ECOFLEX
56108122 SC8000 48 LPG ECOFLEX
56108123 SC8000 62 LPG ECOFLEX
1LO¿VN0RGHOV
56108124 SC8000 1300 LPG
56108125 SC8000 1300 D
56108126 SC8000 1600 LPG
56108127 SC8000 1600 D
Contents iiService Manual – SC8000
Contents
'ĞŶĞƌĂů/ŶĨŽƌŵĂƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
'ĞŶĞƌĂůDĂĐŚŝŶĞĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
^ĞƌǀŝĐĞDĂŶƵĂůWƵƌƉŽƐĞĂŶĚƉƉůŝĐĂƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
KƚŚĞƌZĞĨĞƌĞŶĐĞDĂŶƵĂůƐĂŶĚ/ŶĨŽƌŵĂƟŽŶ^ŽƵƌĐĞƐ. . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EŝůĮƐŬͲĚǀĂŶĐĞWƵďůŝĐĂƟŽŶƐ 5
ŶŐŝŶĞDĂŶƵĨĂĐƚƵƌĞƌƐdĞĐŚŶŝĐĂůDĂŶƵĂůƐ 6
ŝĂŐŶŽƐƟĐĂŶĚ^ĞƌǀŝĐĞdŽŽůƐ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ŽŶǀĞŶƟŽŶƐ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
WĂƌƚƐĂŶĚ^ĞƌǀŝĐĞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
EĂŵĞƉůĂƚĞƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ĂƵƟŽŶƐĂŶĚtĂƌŶŝŶŐ^LJŵďŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
'ĞŶĞƌĂů^ĂĨĞƚLJ/ŶƐƚƌƵĐƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Jacking the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
dƌĂŶƐƉŽƌƟŶŐƚŚĞDĂĐŚŝŶĞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
dŽǁŝŶŐŽƌWƵƐŚŝŶŐƚŚĞDĂĐŚŝŶĞ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
dĞĐŚŶŝĐĂů^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
'ĞŶĞƌĂůDĂĐŚŝŶĞŝŵĞŶƐŝŽŶƐĂŶĚĂƉĂĐŝƟĞƐ 13
KǀĞƌĂůůŝŵĞŶƐŝŽŶƐ 14
ŶŐŝŶĞĂŶĚDĂĐŚŝŶĞWĞƌĨŽƌŵĂŶĐĞ 15
&ĂƐƚĞŶĞƌdŽƌƋƵĞ^ƉĞĐŝĮĐĂƟŽŶƐ 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DĂŝŶƚĞŶĂŶĐĞ^ĐŚĞĚƵůĞ 15
ZĞĐŽŵŵĞŶĚĞĚ^ĞƌǀŝĐĞDĂƚĞƌŝĂůƐ 16
ĂŝůLJDĂŝŶƚĞŶĂŶĐĞ 16
DĂŝŶƚĞŶĂŶĐĞǀĞƌLJϭϱƚŽϮϬ,ŽƵƌƐ 17
DŽŶƚŚůLJDĂŝŶƚĞŶĂŶĐĞ 17
DĂŝŶƚĞŶĂŶĐĞǀĞƌLJϭϱϬ,ŽƵƌƐ 17
DĂŝŶƚĞŶĂŶĐĞǀĞƌLJϰϬϬ,ŽƵƌƐ 18
DĂŝŶƚĞŶĂŶĐĞǀĞƌLJϴϬϬƚŽϭϬϬϬ,ŽƵƌƐ 18
DĂŝŶƚĞŶĂŶĐĞǀĞƌLJϮϬϬϬ,ŽƵƌƐ 18
>ƵďƌŝĐĂƟŽŶWŽŝŶƚƐ 19
PM Check List - SC8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
'ĞŶĞƌĂůDĂĐŚŝŶĞKǀĞƌǀŝĞǁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DĂũŽƌDĂĐŚŝŶĞŽŵƉŽŶĞŶƚƐ Ϯϯ
ŽŶƚƌŽůWĂŶĞů^ǁŝƚĐŚĞƐ Ϯϱ
ŽŶƚƌŽůWĂŶĞů/ŶĚŝĐĂƚŽƌƐ Ϯϳ
>ŝƋƵŝĚƌLJƐƚĂůŝƐƉůĂLJ;>Ϳ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
'ĞŶĞƌĂůŝƐƉůĂLJƐ Ϯϵ
ƩĞŶƟŽŶĂŶĚtĂƌŶŝŶŐŝƐƉůĂLJƐ Ϯϵ
Chassis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DĂũŽƌŚĂƐƐŝƐŽŵƉŽŶĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
KǀĞƌǀŝĞǁ 34
ŽŶƚƌŽů^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ 34
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 34
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Contents iiiService Manual – SC8000
ŽŶƚƌŽůŽĂƌĚ;ƌŝǀĞƌŽdžͿŽŶŶĞĐƚŽƌƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
:ϭDĂŝŶŽŶƚƌŽůŽĂƌĚŽŶŶĞĐƚŽƌƐ 36
:ϮDĂŝŶŽŶƚƌŽůŽĂƌĚŽŶŶĞĐƚŽƌƐ 37
:ϯDĂŝŶŽŶƚƌŽůŽĂƌĚŽŶŶĞĐƚŽƌƐ 38
ŽŶƚƌŽůŽĂƌĚ;ƌŝǀĞƌŽdžͿWƌŽŐƌĂŵŵŝŶŐKƉƟŽŶƐ. . . . . . . . . . . . . . . . . . . . . . . . . . . .39
&ŽŽƚWĞĚĂůEĞƵƚƌĂůWŽƐŝƟŽŶĂŶĚĞĂĚďĂŶĚĚũƵƐƚŵĞŶƚ 39
ŽŶĮŐƵƌĂƟŽŶŝƐƉůĂLJDĞŶƵ ϰϬ
hƐĞƌKƉƟŽŶƐDĞŶƵ ϰϮ
ŽŶĮŐƵƌĂƟŽŶDĞŶƵ 46
KƉĞƌĂƚŽƌWƌĞƐĞŶĐĞŽŶƚƌŽů;KWͿ 49
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DĂŝŶŽŶƚƌŽůŽĂƌĚ&ĂƵůƚŽĚĞƐ ϱϬ
^LJƐƚĞŵƐŝƐĂďůĞĚďLJ&ĂƵůƚƐ 54
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
KǀĞƌǀŝĞǁ 56
WŽǁĞƌ^ƵƉƉůŝĞƐ 56
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 56
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
<ϭWŽǁĞƌZĞůĂLJ 57
ŝƌĐƵŝƚƌĞĂŬĞƌƐ 57
ϭϬϬͲĂŵƉ&ƵƐĞ&ϭ 58
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ŽŵƉŽŶĞŶƚ^ƉĞĐŝĮĐĂƟŽŶƐ ϲϬ
ŽŶŶĞĐƚŽƌĂůůŽƵƚʹZĞůĂLJW ϲϬ
/ŶƉƵƚKƵƚƉƵƚdĂďůĞ 61
^ŚŽƉDĞĂƐƵƌĞŵĞŶƚƐͲƌŝǀĞƌŽdž 67
^ŚŽƉDĞĂƐƵƌĞŵĞŶƚƐͲZĞůĂLJW 74
tŝƌŝŶŐŝĂŐƌĂŵͲϱϲϭϬϴϭϴϱZĞǀ^ŚĞĞƚϭ<ƵďŽƚĂ>W'ŶŐŝŶĞ . . . . . . . . . . . . . . . . . . . . 75
tŝƌŝŶŐŝĂŐƌĂŵͲϱϲϭϬϴϭϴϱZĞǀ^ŚĞĞƚϮ<ƵďŽƚĂŝĞƐĞůŶŐŝŶĞ . . . . . . . . . . . . . . . . . . . 76
tŝƌŝŶŐŝĂŐƌĂŵ<ƵďŽƚĂϭϲ>>W'ŶŐŝŶĞϱϲϭϬϳϲϱϵZs . . . . . . . . . . . . . . . . . . . . . . . 77
tŝƌŝŶŐ,ĂƌŶĞƐƐ^ĐŚĞŵĂƟĐͲDĂĐŚŝŶĞ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
tŚŝƌŝŶŐ,ĂƌŶĞƐƐ^ĐŚĞŵĂƟĐͲ<ƵďŽƚĂŝĞƐĞůŶŐŝŶĞ . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Engine System, Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
KǀĞƌǀŝĞǁ ϴϬ
ŝĞƐĞůŶŐŝŶĞ^ƚĂƌƚĞƌŝƌĐƵŝƚŝĂŐƌĂŵ ϴϬ
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 81
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
ŶŐŝŶĞKŝů 83
ŶŐŝŶĞŽŽůĂŶƚ 83
ŶŐŝŶĞŝƌ&ŝůƚĞƌDĂŝŶƚĞŶĂŶĐĞ 85
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 85
ŶŐŝŶĞKǀĞƌŚĞĂƟŶŐWƌŽďůĞŵƐ 85
>ŽƐƐŽĨKŝůWƌĞƐƐƵƌĞWƌŽƚĞĐƟŽŶ 86
ŶŐŝŶĞtŝůůEŽƚƌĂŶŬͲ^ƚĂƌƚ/ŶŚŝďŝƚĐƟǀĞ 86
ŶŐŝŶĞ^ƚŽƉƐZƵŶŶŝŶŐͲZƵŶ/ŶŚŝďŝƚĐƟǀĞ 86
Contents ivService Manual – SC8000
ŝĞƐĞůŶŐŝŶĞtŝůůEŽƚZƵŶĂƚ,ŝŐŚ^ƉĞĞĚŽƌdƵƌďŽ^ƉĞĞĚ 87
dƌŽƵďůĞƐŚŽŽƟŶŐƚŚĞ<ƵďŽƚĂŶŐŝŶĞ^ƉĞĞĚ'ŽǀĞƌŶŝŶŐ^LJƐƚĞŵ 88
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
ŶŐŝŶĞ^ƉĞĐŝĮĐĂƟŽŶƐ 89
ŽŶŶĞĐƚŽƌĂůůŽƵƚʹZĞůĂLJW ϵϬ
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
EngineSystem,LPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
<ƵďŽƚĂϭϲ>>W'&ƵĞů^LJƐƚĞŵĞƐĐƌŝƉƟŽŶ 91
ŶŐŝŶĞ^ƚĂƌƚĂŶĚZƵŶŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϵϮ
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϵϮ
ŶŐŝŶĞWƌŽƚĞĐƟŽŶʹ>ŽǁKŝůWƌĞƐƐƵƌĞ^ŚƵƚĚŽǁŶ 93
ŶŐŝŶĞWƌŽƚĞĐƟŽŶʹ,ŝŐŚdĞŵƉĞƌĂƚƵƌĞ 93
ŶŐŝŶĞ^ƉĞĞĚŽŶƚƌŽů 93
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
>W'ůĞĐƚƌŝĐĂůŽŵƉŽŶĞŶƚƐ 94
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
DĂŝŶƚĞŶĂŶĐĞ^ĐŚĞĚƵůĞ 97
ŶŐŝŶĞKŝů 98
ŶŐŝŶĞŽŽůĂŶƚ 98
ŶŐŝŶĞŝƌ&ŝůƚĞƌDĂŝŶƚĞŶĂŶĐĞ ϭϬϬ
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ ϭϬϬ
ŶŐŝŶĞKǀĞƌŚĞĂƟŶŐWƌŽďůĞŵƐ ϭϬϭ
^ŚŽƉDĞĂƐƵƌĞŵĞŶƚƐ ϭϬϯ
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
KǀĞƌǀŝĞǁ ϭϬϱ
ůĞĐƚƌŝĐĂů^ĐŚĞŵĂƟĐ ϭϬϲ
ůĞĐƚƌŝĐĂůŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϭϬϲ
,LJĚƌĂƵůŝĐ^ĐŚĞŵĂƟĐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
DĂũŽƌŽŵƉŽŶĞŶƚƐ ϭϬϴ
,LJĚƌĂƵůŝĐLJůŝŶĚĞƌƐϭϬϵ
,LJĚƌĂƵůŝĐDŽƚŽƌƐ ϭϬϵ
,LJĚƌĂƵůŝĐWƵŵƉƐϭϭϬ
,LJĚƌĂƵůŝĐsĂůǀĞůŽĐŬDĂŶŝĨŽůĚ ϭϭϬ
,LJĚƌĂƵůŝĐDĂŶŝĨŽůĚƐƐĞŵďůLJŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶ<ĞLJ 113
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
,LJĚƌĂƵůŝĐKŝů114
,LJĚƌĂƵůŝĐKŝů&/ůƚĞƌ 114
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 115
'ĞŶĞƌĂů/ŶĨŽƌŵĂƟŽŶZĞŐĂƌĚŝŶŐŚĞĐŬŝŶŐ,LJĚƌĂƵůŝĐWƌĞƐƐƵƌĞƐ 115
dĞƐƚWŽƌƚEŽŵŝŶĂůWƌĞƐƐƵƌĞZĞĂĚŝŶŐƐ 115
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
KƉƟŽŶƐĂŶĚĐĐĞƐƐŽƌŝĞƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Recovery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Contents vService Manual – SC8000
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
^LJƐƚĞŵKǀĞƌǀŝĞǁ ϭϮϳ
ZĞĐŽǀĞƌLJ^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ ϭϮϳ
ůĞĐƚƌŝĐĂůŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϭϮϴ
ZĞĐŽǀĞƌLJ^LJƐƚĞŵ,LJĚƌĂƵůŝĐŝĂŐƌĂŵϭϮϴ
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
ZĞĐŽǀĞƌLJdĂŶŬϭϯϬ
ĂŝůLJDĂŝŶƚĞŶĂŶĐĞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
ZĞŵŽǀĂůĂŶĚ/ŶƐƚĂůůĂƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
ZĞĐŽǀĞƌLJdĂŶŬϭϯϮ
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Scrub System, Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
KǀĞƌǀŝĞǁ 135
LJůŝŶĚƌŝĐĂů^ĐƌƵď^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ135
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 135
LJůŝŶĚƌŝĐĂů^ĐƌƵď^LJƐƚĞŵ,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ 137
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 141
DĂŝŶ^ĐƌƵďĞĐŬĂŶĚZŝŐŚƚ^ŝĚĞ^ĐƌƵďŽǁŶ 143
DĂŝŶ^ĐƌƵďĞĐŬĂŶĚZŝŐŚƚ^ŝĚĞ^ĐƌƵďWƌĞƐƐƵƌĞ 144
DĂŝŶ^ĐƌƵďĂŶĚ^ŝĚĞ^ǁĞĞƉ^ĐƌƵďKŶ 145
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
'ĞŶĞƌĂů^ƉĞĐŝĮĐĂƟŽŶƐ 146
^ĐƌƵďWƌĞƐƐƵƌĞƐ 146
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Scrub System, Right Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
KǀĞƌǀŝĞǁ 148
ZŝŐŚƚ^ŝĚĞ^ĐƌƵď^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ 148
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 148
ZŝŐŚƚ^ŝĚĞ^ĐƌƵď^LJƐƚĞŵ,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ 149
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
^ŝĚĞƌƵƐŚdŝůƚĚũƵƐƚŵĞŶƚ 153
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 154
DĂŝŶ^ĐƌƵďĞĐŬĂŶĚZŝŐŚƚ^ŝĚĞ^ĐƌƵďŽǁŶ 155
DĂŝŶ^ĐƌƵďĂŶĚ^ŝĚĞ^ǁĞĞƉ^ĐƌƵďKŶ 156
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
^ƉĞĐŝĂůdŽŽůƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
^ŽůƵƟŽŶ^LJƐƚĞŵ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
KǀĞƌǀŝĞǁ 158
^ŽůƵƟŽŶ&ůŽǁŽŶƚƌŽů 158
ĞƚĞƌŐĞŶƚ^LJƐƚĞŵ 159
džƚĞŶĚĞĚ^ĐƌƵď^LJƐƚĞŵϭϲϬ
Contents viService Manual – SC8000
ZŝŐŚƚ^ŝĚĞ^ĐƌƵďƌƵƐŚ 161
tĂƐŚ,ŽƐĞ 161
ƵƐƚ'ƵĂƌĚ™^ƉƌĂLJEŽnjnjůĞƐ ϭϲϮ
^ŽůƵƟŽŶ^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵϭϲϮ
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶƐ163
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
dŽůĞĂŶƚŚĞ^ŽůƵƟŽŶ&ŝůƚĞƌ^ĐƌĞĞŶ 171
dŽůĞĂŶƚŚĞdžƚĞŶĚĞĚ^ĐƌƵď^LJƐƚĞŵ^ƚƌĂŝŶĞƌ ϭϳϮ
dŽůĞĂŶƚŚĞ^ŽůƵƟŽŶĞůŝǀĞƌLJdƌŽƵŐŚ ϭϳϮ
dŽůĞĂŶƚŚĞƵƐƚ'ƵĂƌĚΡ^ƉƌĂLJEŽnjnjůĞƐϭϳϮ
dŽĚũƵƐƚƚŚĞƵƐƚ'ƵĂƌĚΡ^ƉƌĂLJEŽnjnjůĞƐ ϭϳϮ
ĞƚĞƌŐĞŶƚ^LJƐƚĞŵDĂŝŶƚĞŶĂŶĐĞ 173
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 176
DĂŝŶĂŶĚZŝŐŚƚ^ŝĚĞ^ŽůƵƟŽŶsĂůǀĞƐĂŶĚ^ŽůƵƟŽŶWƵŵƉ 179
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
ŽŵƉŽŶĞŶƚ^ƉĞĐŝĮĐĂƟŽŶƐ ϭϴϬ
^ŽůƵƟŽŶĂŶĚĞƚĞƌŐĞŶƚĞůŝǀĞƌLJZĂƚĞƐ 181
SqueegeeSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
KǀĞƌǀŝĞǁ ϭϴϮ
^ƋƵĞĞŐĞĞ^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ ϭϴϮ
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϭϴϮ
^ƋƵĞĞŐĞĞ^LJƐƚĞŵ,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ 183
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ 186
sĂĐƵƵŵ&ĂŶKŶĂŶĚ^ƋƵĞĞŐĞĞŽǁŶ 187
sĂĐƵƵŵ&ĂŶKīĂŶĚ^ƋƵĞĞŐĞĞhƉ 188
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
SteeringSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
KǀĞƌǀŝĞǁ ϭϵϬ
,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ 191
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
^ƚĞĞƌŝŶŐhŶŝƚϭϵϮ
^ƚĞĞƌLJůŝŶĚĞƌ 193
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
ZĞŵŽǀĂůĂŶĚ/ŶƐƚĂůůĂƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Sweep System, Side Broom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
KǀĞƌǀŝĞǁ 195
^ŝĚĞƌŽŽŵ^ǁĞĞƉ^LJƐƚĞŵtŝƌŝŶŐŝĂŐƌĂŵ 195
ŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ 195
^ŝĚĞƌŽŽŵ^ǁĞĞƉ^LJƐƚĞŵ,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ 196
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
^ŝŶŐůĞ;ůĞŌͲŚĂŶĚͿ^ǁĞĞƉ 198
ƵĂů^ǁĞĞƉ 199
Contents viiService Manual – SC8000
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
dŽĚũƵƐƚƚŚĞ^ŝĚĞƌŽŽŵ>ŝŌĐƚƵĂƚŽƌDŽƚŽƌ ϮϬϬ
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
'ĞŶĞƌĂůdƌŽƵďůĞƐŚŽŽƟŶŐ ϮϬϮ
DĂŝŶ^ĐƌƵďĂŶĚ^ŝĚĞ^ǁĞĞƉ^ĐƌƵďKŶ ϮϬϯ
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
tŚĞĞů^LJƐƚĞŵEŽŶͲƚƌĂĐƟŽŶ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
ƌĂŬĞdĞŶƐŝŽŶĚũƵƐƚŵĞŶƚ ϮϬϲ
dƌŽƵďůĞƐŚŽŽƟŶŐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
^ƉĞĐŝĮĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
tŚĞĞů^LJƐƚĞŵdƌĂĐƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
&ƵŶĐƟŽŶĂůĞƐĐƌŝƉƟŽŶ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
KǀĞƌǀŝĞǁ ϮϬϴ
WŝƐƚŽŶWƵŵƉ ϮϬϴ
&ŽŽƚWĞĚĂů,LJĚƌŽďĂĐŬĂŶĚZŽƚĂƌLJ^ĞŶƐŽƌ ϮϬϴ
dƌĂĐƟŽŶƌŝǀĞDŽƚŽƌ ϮϬϵ
ůĞĐƚƌŝĐĂů^ĐŚĞŵĂƟĐ ϮϬϵ
ůĞĐƚƌŝĐĂůŝƌĐƵŝƚĞƐĐƌŝƉƟŽŶ ϮϭϬ
,LJĚƌĂƵůŝĐŝĂŐƌĂŵƐ ϮϭϬ
ŽŵƉŽŶĞŶƚ>ŽĐĂƟŽŶƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
WŝƐƚŽŶWƵŵƉ,LJĚƌŽďĂĐŬĂŶĚZŽƚĂƌLJ^ĞŶƐŽƌ ϮϭϮ
dƌĂĐƟŽŶƌŝǀĞDŽƚŽƌ ϮϭϮ
DĂŝŶƚĞŶĂŶĐĞĂŶĚĚũƵƐƚŵĞŶƚƐ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
&ŽŽƚWĞĚĂů,LJĚƌŽďĂĐŬEĞƵƚƌĂůĚũƵƐƚŵĞŶƚ Ϯϭϯ
&ŽŽƚWĞĚĂůEĞƵƚƌĂůĞĂĚďĂŶĚĚũƵƐƚŵĞŶƚ Ϯϭϰ
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8Service Manual – SC8000
eneral n or ation
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The SC8000 is an industrial automatic rider sweeper/scrubbers with multiple sweep/scrub single pass
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Different models are available with front mounted side brooms (single and dual) and right side disc scrub.
Service Manual ur ose an lication
This Service Manual a technical resource designed to aid service personnel in maintaining and repairing the
SC8000 Sweeper/Scrubbers to ensure optimum performance and long service life. Please read it thoroughly
before servicing your machine.
t er e erence Manuals an n or ation Sources
1LO¿VN$GYDQFH3XEOLFDWLRQV
Advance SC8000
Part List - PL56042606
Operator’s Manuals:
– OM56091075 (English, Spanish, Portuguese-Brazilian, French)
1LOÀVN6&
PL56042607
Operator’s Manuals:
– OM56091076 (Danish, Norwegian, Swedish, Finnish
– OM56091077 (German, French, Dutch, Russian)
– 206SDQLVK3RUWXJXHVH3RUWXJDO,WDOLDQ*UHHN
– OM56091079 (Estonian, Latvian, Lithuanian, Slovenian)
– 206ORYDNLDQ&]HFK3ROLVK+XQJDULDQ
– 20(QJOLVK7XUNLVK%XOJDULDQ5RPDQLDQ
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1LOÀVN$GYDQFH'HDOHU&XVWRPHU=RQH
Advance website: www.advance-us.com
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EzParts service/parts CD-ROM
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n ine Manu acturers ec nical Manuals
Engine Type Manual Name
LPG Operator’s Manual WG1605 EG523-89162ENG.pdf
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:RUNVKRS0DQXDO:*<SGI
'LDJQRVLV0DQXDO(&06\VWHP:*<SGI
Diesel Kubota V1505TE Diesel Engine Operator Manual (English, French, German,
Italian, Spanish) - 16622-8916-3
Kubota V1505TE Diesel Engine Service Manual (English, French, German) -
.XERWD97('LHVHO(QJLQH6HUYLFH0DQXDO(QJOLVK
ia nostic an Service ools
In addition to a full set of metric and standard tools, the following items are required in order to successfully
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Laptop computer loaded with current version of EzParts, Adobe Reader and (preferably cellular) internet
access
Digital voltmeter (DVM) with DC current clamp
+\GURPHWHU
%DWWHU\ORDGWHVWHUIRUFKHFNLQJ9DQG9EDWWHULHV
Automotive fuel pressure test gauge.
Static control wrist strap
Set of torque wrenches
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7KHVHWRROVDUHDOVRDYDLODEOHIURP1LOÀVN$GYDQFH,QF
Actuator power cord adapter, p/n 56407502.
Vacuum water lift gauge, p/n 56205281.
eneral n or ation 0Service Manual – SC8000
(QJLQHVHUYLFHNLWSQLQFOXGHVDQ/3*7HVW
Kit, p/n 56504450, and a Diagnostic Communication
Cable and software, p/n 56305647 (Used on other
model GM Engines as well as Kubota LPG in the
SC8000. Kubota engine requires updated GCP display
software.
+\GUDXOLFWHVWJDXJHZFRQQHFWRUSVLUDQJHSQ
56504516
\
Engine service kit, p/n 56109084
LPG test kit, p/n 56504450
ECOM Diagnostic Communication Cable and software,
p/n 56305647
Hydraulic test gauge w/connector
3000 psi range, p/n 56504516
eneral n or ationService Manual – SC8000
Conventions
All references to right, left, front and rear in this manual are as seen from the Operator’s seat position.
arts an Service
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(same as the Part Number) and Serial Number when discussing your machine.
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a e lates
The Model Number and Serial Number of
the machine are shown on the Nameplate
located on the steering column support,
and on a second Nameplate beneath the
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support.
This information is needed when ordering
repair parts for the machine.
Nameplate
Nameplate
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an er s use to arn o i e iate a ar s t at ill cause severe ersonal in ur or eat
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Caution s use to call attention to a situation t at coul cause inor ersonal in ur or
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eneral Sa et nstructions
arnin e sure to ollo t ese sa et recautions to avoi situations t at coul cause
severe ersonal in ur
This machine should only be used by properly-trained and authorized persons.
While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low
speed down hills. Clean only while ascending (driving up) the ramp.
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during normal operation.
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5HPRYHDOOMHZHOU\ZKHQZRUNLQJQHDUHOHFWULFDOFRPSRQHQWV
Turn the Key Switch off (O) and disconnect the battery before servicing electrical components.
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'RQRWGLVSHQVHÁDPPDEOHFOHDQLQJDJHQWVRSHUDWHWKHPDFKLQHRQRUQHDUWKHVHDJHQWVRU
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To avoid hydraulic oil injection or injury, always wear appropriate clothing and eye protection
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7KHPD[LPXPUDWHGLQFOLQHIRUVZHHSLQJDQGVFUXEELQJLV7KHPD[LPXPUDWHG
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The use of other brushes may impair safety.
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en ine co art ent area
Caution e sure to ollo t ese sa et recautions to avoi situations t at coul cause
SHUVRQDOLQMXU\GDPDJHWRSURSHUW\RUHTXLSPHQWGDPDJH
This machine is not approved for use on public paths or roads.
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endangered.
Before performing any service function, carefully read all instructions pertaining to that
function.
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opening any access panels.
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parts.
Use caution when steering and/or operating this machine in below-freezing temperature
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The battery must be removed from the machine before the machine is scrapped. Disposal of the
battery should be done safely and in accordance with your local environmental regulations.
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All doors and covers are to be positioned as indicated in the instruction manual before using the
machine.
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body panels.
Tie Down/Jacking
Location Tie Down/Jacking
Location
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o in t e Mac ine
Caution e ac ine s rostatic rive ro ulsion s ste u is anu acture it a to
valve is valve allo s t e raulic traction rive otor to ree eel en t e
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Tow Valve
Lever
Engine
Cover
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eneral Mac ine i ensions an Ca acities
Length LQ>FP@
Height LQ>FP@
Height (with overhead guard) LQ>FP@
Width/frame (roller to roller) LQ>FP@
Width (with rear squeegee) LQ>FP@
Width (with right side scrub brush) LQ>FP@
Cleaning path width (main brush only) LQ>FP@GHFNVL]HDOOPRGHOV
Cleaning path width (with right side scrub brush ) LQ>FP@
Cleaning path width (dual sweep) LQ>FP@
Main brush diameter and length LQ[LQ>FP[FP@
Side scrub brush (right) LQ>FP@
Side broom sweep LQ>FP@
Solution tank capacity (3 inches from top) JDO>/@
Recovery tank (shutoff) JDO>/@
Scrub brush pressure (three settings) (1) 150 lbs (2) 250 lbs OEV
Main brush RPM 530#HQJLQH530
Debris hopper volume capacity 1.5 ft3>P3@
Debris hopper weight capacity OEV>.J@
Weight empty OEV>.J@
Weight GVWR OEV>.J@
Minimum aisle turn LQ>FP@
Transport ground clearance LQFKHV>FP@ZKHQLQWUDQVSRUW
2SHUDWRUVRXQGOHYHO#RSHUDWRUHDU G%$#530
9LEUDWLRQOHYHO#VWHHULQJZKHHO does not exceed 0.80 m/s
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verall i ensions
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n ine an Mac ine er or ance
Engine speeds
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Idle - 1200 RPM
Normal Run - 2200 RPM
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F\OLQGHU.XERWD'LHVHO
Idle - 1300 RPM
Normal Run - 2200 RPM
+LJK2XWSXW7XUER530
Transport speed forward PSK>NSK@
Transport speed reverse PSK>NSK@
Grade ability – Cleaning 6° / 10.5% - all models
Grade ability – Transporting 9° / 16% - all models
)DVWHQHU7RUTXH6SHFL¿FDWLRQV
Standard Torque
6SHFL¿FDWLRQVXQOHVV
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Size Plated Steel Stainless Steel
#10 LQOE 28 in.-lb.
³ 100 in.-lb. LQOE
5/16” IWOE 11 ft.-lb.
3/8” 31 ft.-lb. 20 ft.-lb.
1/2” IWOE 50 ft.-lb.
´ IWOE 180 ft.-lb.
M5 61 in.-lb. 36 in.-lb.
M6 9 ft.-lb. 62 in.-lb.
M8 22 ft.-lb. 13 ft.-lb.
M10 IWOE 25 ft.-lb.
M12 IWOE IWOE
Maintenance
Maintenance Sc e ule
Keep the machine in top condition by closely following the maintenance schedule. Maintenance intervals
given are for average operating conditions. Machines used in severe environments may require service more
often. In general:
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system.
Be aware of the yellow Attention Indicator light, the red Warning Indicator light and the liquid crystal
display (LCD) on the Operator panel for icons and fault codes that indicate a critical or non-critical fault
condition. Refer to the /LTXLG&U\VWDO'LVSOD\/&'VHFWLRQIRUDOLVWLQJDQGH[SODQDWLRQRIWKH/&'LFRQV
and fault codes.
Refer to the engine service manual for recommended engine service intervals and procedures.
eneral n or ationService Manual – SC8000
eco en e Service Materials
Engine Oil (refer to your engine manual)
+\GUDXOLFRLO:
0DQXIDFWXUHUUHFRPPHQGHGFRRODQWDQWLIUHH]HPL[
Lithium-base grease
Loctite®(or equivalent) thread sealant in the appropriate grades
Never-Seez®(or equivalent) anti-seize compound
ail Maintenance
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co art ent area
Maintenance Item Procedure
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PDFKLQH2SHUDWRU5HIHUWRWKH,QVWUXFWLRQVIRU8VH
Engine
Check the engine oil level.
Check the engine coolant level in the reservoir.
Check for engine and coolant leaks.
&KHFNWKHDLUFOHDQHUVHUYLFHLQGLFDWRUDQGVHUYLFHWKHDLU¿OWHU
when the indictor is shown red.
Operator control panel &KHFNIRUDK\GUDXOLF¿OWHUSOXJJHGLFRQRQWKHRSHUDWRUSDQHO
display.
Hydraulic system Check the oil level in the hydraulic oil reservoir (level should be to
bottom of screen).
Check for any hydraulic leaks.
Recovery tank Check that the drain hose cap is sealed.
'UDLQDQGFOHDQWKHLQVLGHRIWKHWDQNÀXVKZLWKFOHDQZDWHU
Check the cover gasket for damage/wear.
Squeegee pick-up tool Clean the squeegee tool; check the blades for damage/wear and
GHÀHFWLRQ
Scrub housing side skirts Check for damage/wear.
Scrub brushes, main and right side Check for debris wrapped around the brushes/brooms and for
damage/wear.
Main and side brooms
Wet debris hopper Clean the hopper, debris screen and hose.
Parking brake and foot pedal brake Check for correct operation of brakes; adjust as needed.
eneral n or ation 0Service Manual – SC8000
Maintenance ver to 0 ours
Maintenance Item Procedure
%DWWHU\ Check the electrolyte level in the battery.
Check the battery cables and connections.
6ROXWLRQWDQN¿OWHU ,QVSHFWDQGFOHDQWKHGHEULV¿OWHURQWKHVROXWLRQ¿OWHUV\VWHP
EcoFlex™detergent systems Purge the detergent delivery lines.
Scrub deck skid plates Inspect for wear (replace if worn to ¼ inch)
Scrub brushes 5RWDWHDQGÀLSWKHPDLQVFUXEEUXVKHV
DustGuard™&OHDQWKHGXVWFRQWUROV\VWHPVSUD\QR]]OHV
Mont l Maintenance
Maintenance Item Procedure
Squeegee caster wheel axle and pivot 3XPSDVPDOODPRXQWRIJUHDVHLQWRHDFKJUHDVH¿WWLQJRQWKH
machine until grease seeps out around the bearings.
Steering Rack
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squeegee mount
Squeegee tool end wheels
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Fuel Tank Cover Latch
EcoFlex™$;3™Cover Latch
Recovery tank latch
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Maintenance ver 0 ours
Maintenance Item Procedure
Engine maintenance &KDQJHWKHHQJLQHRLODQGRLO¿OWHU$OVRUHYLHZWKHHQJLQH
manufacturer’s additional maintenance requirements.
Radiator and oil cooler ,QVSHFWDQGFOHDQWKHH[WHULRUFRUHFRROLQJ¿QV
Steering Inspect and apply grease to the spur gear and rack.
LP fuel system electronic pressure
regulator (EPR) – LP engines only Inspect and drain any oil buildup from the LP fuel system EPR.
This manual suits for next models
17
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