Nitto Kohki delvo DLV45C Series User manual

User’s Manual
Professional tool
delvo
Model: DLV45C Series / DCC0241X-AZ
 Please read the manual carefully before you attempt to use your tool so that you may use it
properly and safely.
 Keep the manual handy - so you can use it whenever necessary.
• Due to continuous product development/improvement, the specifications and configurations in
this document are subject to change without prior notice.
TV08374-0 06/2021
Manufactured by.
NITTO KOHKI CO., LTD. 9-4, Nakaikegami 2-chome, Ohta-ku, Tokyo, 146-8555, Japan
Tel : [phone] Fax : [phone]
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EN
Instructions
Thank you very much for your purchase of this NITTO KOHKI product.
Before using your tool, please read this manual carefully so that you may use it properly to get the most out of it.
Please keep this manual handy - so you can use it whenever necessary.
The following safety notations are used throughout the manual to highlight safety precautions for the user and for the
tool.
WARNING: Indicates a potentially hazardous situation which, if not avoided by following the
instructions given, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided by following the
instructions given, could result in injury or material damage.
* Please note, however, that failure to observe safety precautions under the " CAUTION" category could result in a
serious occurrence depending on the situation.
Please observe all safety precautions in the manual.
CAUTION: Important precautions for tool setup, operation and maintenance.
About pictograms
WARNING: Failure to follow the instructions for handling could cause danger when using the tool.
Using this tool improperly could result in serious injury. Read this instruction manual before
using the tool.
Precautions
 Please be noted that NITTO KOHKI shall not be responsible for any damages or loss of profit to the customer, or
claims received from a third party as a result of download or use of this application.
 The company names and product names used in this manual are trademarks or registered trademarks of the
respective company.
 NITTO KOHKI CO., LTD. owns all rights concerning this application.
 Due to continuous product development/improvement, the specifications of this application and the contents of this
manual are subject to change without prior notice.
Contents
Instructions ........................................................... ii
Precautions........................................................... ii
1. Product Overview ............................................. 1
Application ............................................................1
Accessories...........................................................2
2. Preparation ....................................................... 4
Installing on the robot............................................4
Emergency stop....................................................6
Changeover switch ...............................................6
3. Using the Software ........................................... 7
URCaps ................................................................7
Installing the software ...........................................7
Channel setting...................................................10
Common settings................................................15
Creating the operation program..........................18
4. Appendix......................................................... 22
Product information.............................................22
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1. Product Overview
Application
This is a screw fastening automation system using a current control type electric screwdriver.
Target models
Electric screwdriver DLV45C12P-A/DLV45C12L-A
 One uppercase letter (A to Z) fits in the .
Controller DCC0241X-AZ (Ver. 1.20 or later)
CAUTION
 Make sure the controller version is 1.20 or later.
This system does not operate with an earlier version of the controller. To use a version earlier than 1.20, please
contact NITTO KOHKI.
 For details on other usage conditions and product specifications, refer to the instruction manual for the electric
screwdriver.
Version checking method
1 Connect the electric screwdriver to the
controller
2 Turn ON (I) the power switch of the controller
A buzzer sounds and the LED lights up.
The electric screwdriver and controller model and the
program version are displayed on the LCD screen.
The version of the electric screwdriver is not
specified.
'&&;9HU
'/9&9HU
Controller version
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Accessories
The following accessories can be used.
CAUTION
 Use either DLW9017 or DLW9019 as the coupling.
Product name (model) Appearance Specifications, etc.
Communication cable
(straight)
DLW9092
Connects the controller and the control box
External I/O cable
DLW9091
Connected to the controller when using
external signals
Flange attachment
DLW9520
An attachment for installing the electric
screwdriver on the universal robot
 Used by mounting the diamond shape
flange coupling or flange coupling.
Diamond shape flange
coupling
DLW9017
For use by mounting in automatic screw
fastening machine
 Required when using the flange
attachment.
Flange coupling
DLW9019
For use by mounting in automatic screw
fastening machine
 Required when using the flange
attachment.
Screw vacuum pump
DLP2530
Connect the tube to the vacuum pickup, and
use vacuum pressure to adsorb the screw
 Cannot be turned ON/OFF by an external
signal. If you wish to do so, please contact
NITTO KOHKI.
Product Overview
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Product name (model) Appearance Specifications, etc.
Vacuum pickup
DLP7401-K
An attachment used to vacuum screws
 Attached vacuum sleeve: DLS4220/
DLS4221
 Use DLP7401-J for the J-bit type electric
screwdriver.
 For details on the installation method,
refer to the instruction manual for the
electric screwdriver.
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2. Preparation
Installing on the robot
CAUTION
 For safety reasons, install the electric screwdriver on the robot after the bit has been removed.
1 Attach the pin of 6 DIA provided with the flange
attachment (DLW9520) to the flange part of the robot
2 Mount the flange attachment (DLW9520) on the flange
part of the robot
Use four M6 screws of strength class 8.8 (recommended
length: 15 mm, recommended torque: 8 Nm, sold separately).
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3 Remove the pin of 6 DIA from the flange and mount
the electric screwdriver on the flange attachment
Use four M5 screws of strength class 8.8 (recommended
length: 15 mm, recommended torque: 4.6 Nm, sold
separately).
For details on how to mount the diamond shape flange
coupling or the flange coupling, refer to the instruction manual
for the electric screwdriver.
The flange attachment mounting holes are different on the
DLV45C and DLV04C/10C.
DLV45C (PCD52)
DLV04C/10C (PCD51)
4 Connect the cables
For details on how to connect the screwdriver cable and power cable, refer to the instruction manual for the
electric screwdriver.
1
2
34
1Controller (DCC0241X)
2Communication cable (straight) DLW9092 (sold separately)
3Cable for converting from RS-232C to USB (commercial item)
4Control box
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Emergency stop
Wire so that force stop function of the controller stops the electric screwdriver in the event of an emergency stop of the
universal robot.
For details on the wiring method, refer to the user’s manual for the universal robot and the instruction manual for the
electric screwdriver.
CAUTION
 Make sure the controller version is 1.20 or later.
There is no force stop function in versions earlier than 1.20. To use a version earlier than 1.20, please contact
NITTO KOHKI.
Changeover switch
To operate this system, set the changeover switch of the electric screwdriver to neutral.
CAUTION
 If the changeover switch is in the forward or reverse mode, the electric screwdriver can suddenly start,
possibly causing an accident or injury.
Align the changeover switch to “○”
Preparation
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3. Using the Software
URCaps
URCaps NittokohkiScrewdriver (hereinafter, “NittokohkiScrewdriver”) provides a program for linking the universal robot
and the DCC0241X-AZ controller (hereinafter, “the controller”) to operate the electric screwdriver, and a function for
changing the settings of the controller from a teaching pendant.
Installing the software
1 Download the software from the following URL on your PC, and save it in the USB memory
https://www.nitto-kohki.co.jp/e/prd/delvo/
2 Connect the USB memory to the teaching pendant
3 Click the menu icon (1) and then select [Settings] (2)
1
2
The [Settings] screen is displayed.
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4 Click [System] (3)
3
5 Select [URCaps] (4) and then click + (5)
4
5
Using the Software
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6 Select [nittokohkiScrewdriver-{N.N.N}.urcap] (6), and then click [Open] (7)
{N.N.N} indicates the version
6
7
7 Click [Restart] (8)
8
The robot restarts and the software installation is complete.
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Channel setting
Set screw fastening conditions of each channel.
3
2
145
1Select the measurement method of the setting times such as initial speed, midterm speed, etc.
2
Select the channel to set from the list of channels.
When you select a channel, a message saying [RECEIVING CH SETTING...] is displayed, and the channel
settings are acquired.
3Set the name of the selected channel and the screw fastening conditions.
4Updates the channel settings with the edited content.
During update, a message saying [UPDATING CH SETTING...] is displayed.
5Cancels the edited content and returns the settings to the state prior to editing.
Using the Software
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The following settings are available.
Details Setting value Default
- CH NAME Up to 50 double-byte characters (100 single-byte characters)
 If the CH name is changed, the [Installation] settings must be
updated. The CH name is saved in the robot, and is not reflected
in the controller.
-
1 SCREW FASTENING TYPE SOFT / HARD SOFT
2 COUNT 0 to 99 4
3 SCREW FASTENING
SPEED
Lv1 to Lv9
 Cannot be input if [SCREW FASTENING TYPE] is [HARD].
Lv5
4 TORQUE 1% to 100% 30%
5 INITIAL SPEED OFF / Lv1 to Lv9 OFF
6 INITIAL SPEED TIME 0 / 0.01 sec to 9.99 sec*1
0 / 1 to 60000*2
 Cannot be input if [INITIAL SPEED] is [OFF].
0
7 MIDTERM SPEED OFF / Lv1 to Lv9 OFF
8 MIDTERM SPEED TIME 0 / 0.01 sec to 9.99 sec*1
0 / 1 to 60000*2
 Cannot be input if [MIDTERM SPEED] is [OFF].
0
9 REVERSE SPEED Lv1 to Lv9 Lv9
10 SCREW FASTENING
MEASUREMENT LOWER
LIMIT
0 / 0.01 sec to 9.99 sec*1
0 / 1 to 60000*2
0
11 SCREW FASTENING
MEASUREMENT UPPER
LIMIT
0 / 0.01 sec to 9.99 sec*1
0 / 1 to 60000*2
0
12 WORKPIECE SIGNAL OFF / ON OFF
13 WORKPIECE SETUP TIME 0 / 0.1 sec to 9.9 sec 0
14 SCREW FASTENING
OK(PASS) SIGNAL
OFF / ON ON
15 OK(PASS) OUTPUT TIMING COUNT FINISHED / AT WORKPIECE REMOVAL
 Cannot be input if [WORKPIECE SIGNAL] is [OFF].
COUNT
FINISHED
16 SCREW FASTENING
CONFIRMATION TIME
0 / 0.1 sec to 9.9 sec
 Cannot be input if [COUNT RETURN] is [OFF].
0
17 OPERATION OK(PASS)
SOUND
OFF / TYPE1 to TYPE9 TYPE1
18 OPERATION NG (FAIL)
SOUND
OFF / TYPE1 to TYPE9 TYPE1
19 COUNT UP SOUND OFF / TYPE1 to TYPE9 TYPE1
20 AUTO REVERSE OFF / ON AFTER TORQUE UP / ON AFTER SCREW FASTENING
MEASUREMENT LOWER LIMIT
OFF
21 REVERSE TIME 0 / 0.01 sec to 9.99 sec*1
0 / 1 to 60000*2
 Cannot be input if [AUTO REVERSE] is [OFF].
0
22 COUNT RETURN OFF / ONE COUNT ONLY / MULTIPLE COUNTS ONE
COUNT
ONLY
23 BIT BRAKE OFF / ON ON
24 REFASTENING
PROHIBITED TIME
0 / 0.1 sec to 9.9 sec 1.0 s
25 SCREWDRIVER LED OFF / RED / GREEN / BLUE / YELLOW / CYAN / MAGENTA /
WHITE
OFF
26 SCREW FASTENING
DIRECTION
RIGHT / LEFT RIGHT
*1 When the [MEASUREMENT METHOD] of the common settings is [TIME]
*2 When the [MEASUREMENT METHOD] of the common settings is [ROTATION SIGNAL]
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1 Click [Installation] (1)
1
2 Click [URCaps] (2), and then select [NITTOKOHKI_SCREWDRIVER CH_SETTING] (3)
2
3
Using the Software
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3 Select the channel to edit (4)
[RECEIVING CH SETTING...] is displayed.
4
4 Edit the setting items (5), and click [UPDATE] (6)
Select the measurement method of the setting times in 7.
5
76
Click [CANCEL] to return to the settings before editing.
A confirmation message is displayed.
5 Click [Yes]
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A message saying [UPDATING CH SETTING...] is displayed.
The update is complete when the display is cleared.
If you change the workpiece signal settings
If you change the workpiece signal settings, be sure to save the installation settings.
6 Click [Save...] (1), and then click [Save All] (2) or [Save Installation As...] (3)
2
3
1
The installation settings are saved.
Using the Software
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Common settings
The common settings can be made from the teaching pendant.
1
23
1Make the common settings for the controller
2Updates the common settings with the edited content.
During update, a message saying [UPDATING COMMON SETTING...] is displayed.
3Cancels the edited content and returns the settings to the state prior to editing.
The following settings are available.
Details Setting value Default
- MEASUREMENT METHOD TIME / ROTATION SIGNAL
 The setting is made from the Channel Setting screen.
-
1 CHECK BUZZER SOUND OFF / ON ON
2 BUZZER VOLUME OFF / 10% / 30% / 50% / 80% / 100% 100%
3 SCREW FASTENING NG (FAIL) CHECK OFF / ON ON
4 LCD BACKLIGHT OFF / ON OFF
5 IDLING NG (FAIL) TIME 0 / 0.1 sec to 9.9 sec 0
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1 Click [Installation] (1)
1
2 Click [URCaps] (2), and then select [NITTOKOHKI_SCREWDRIVER COMMON_SETTING] (3)
2
3
[UPDATING COMMON SETTING...] is displayed.
Using the Software
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3 Edit the setting items (4), and click [UPDATE] (5)
4
5
Click [CANCEL] to return to the settings before editing.
A confirmation message is displayed.
4 Click [Yes]
A message saying [UPDATING COMMON SETTING...] is displayed.
The update is complete when the display is cleared.
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Creating the operation program
Create the program for operating the electric screwdriver.
For details on the operation program, refer to the user’s manual for the universal robot.
1 Click [Installation] (1)
1
2 Click [General] (2) and then [Screwdriving] (3), and then select [NITTO KOHKI SCREWDRIVER]
(4)
2
4
3
Using the Software
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