Nivus NivuFlow Mobile 600 User manual

FLOW portable
Instrumentation for Water Industry
NIVUS GmbH • Im Taele 2 • D-75031 Eppingen • Internet: www.nivus.com
Phone:[phone]•Fax:[phone]•E-Mail:[email protected]
Flow Measurement Transmitter
NivuFlow Mobile 600
Instruction Manual
Firmware Revision: 1.5
Document revision: 00 / 04.09.2017
Original Manual: German / rev. 00 as of 31.07.2017

Branch offices
page 2 rev. 00 / 04.09.2017
NIVUS AG, Switzerland
Burgstrasse 28
8750 Glarus, Switzerland
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.de
NIVUS, Austria
Muehlbergstraße 33B
3382 Loosdorf, Austria
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.de
NIVUS Sp. z o.o., Poland
ul. Hutnicza 3 / B-18
81-212 Gdynia, Poland
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.pl
NIVUS, France
14, rue de la Paix
67770 Sessenheim, France
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.fr
NIVUS Ltd., United Kingdom
Wedgewood Rugby Road
Weston under Wetherley
Royal Leamington Spa
CV33 9BW, Warwickshire
Phone: [phone]
[email protected]
www.nivus.com
NIVUS Middle East (FZE)
Building Q 1-1 ap. 055
P.O. Box: 9217
Sharjah Airport International
Free Zone
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.com
NIVUS Korea Co. Ltd.
#2502, M Dong, Technopark IT Center,
32 Song-do-gwa-hak-ro, Yeon-su-gu,
INCHEON, Korea 406-840
Phone: [phone]
Fax: [phone]
[email protected]
www.nivus.com
NIVUS Vietnam
21 Pho Duc Chinh, Ba Dinh,
Hanoi, Vietnam
Phone: [phone]
[email protected]
www.nivus.com
NIVUS Chile
Viña Cordillera Oriente 4565
Puente Alto, Santiago
Phone: [phone]
[email protected]
www.nivus.com

Copyrights and property rights
page 3rev. 00 / 04.09.2017
Copyrights and property rights
This document and its contents are proprietary to NIVUS GmbH and are not to be reproduced
or copied without the express written permission of NIVUS GmbH.
Violations oblige to compensation.
Important Note
This instruction manual may exclusively - even in parts - be copied or translated in any
other way with the express written consent of NIVUS GmbH.
Translation
If the device is sold to a country in the European Economic Area (EEA) this instruction manual
must be translated into the language of the country in which the device is to be used.
Should the translated text be unclear, the original instruction manual (German) must be con-
sulted or the manufacturer contacted for clarification.
Copyright
No part of this publication may be reproduced, transmitted, sold or disclosed without prior
permission. Damages will be claimed for violations.
All rights reserved.
Names
The use of general descriptive names, trade names, trade-marks and the like in this manual
does not entitle the reader to assume they may be used freely by everyone. They are often
protected registered trademarks even if not marked as such.

Instruction manual
NivuFlow Mobile 600
page 4 rev. 00 / 04.09.2017
Table of contents
COPYRIGHTS AND PROPERTY RIGHTS 3
GENERAL 11
1 About this manual .......................................................................11
1.1 Applicable documentation............................................................. 11
 ............................................................ 11
2 Connections and Operating Elements ......................................12
2.1 Power Supply................................................................................12
2.1.1 Transmitter..........................................................................12
2.1.2 Rechargeable Batteries ......................................................12
2.2 NivuFlow Operating Elements ......................................................13
2.3 Interfaces ......................................................................................13
SAFETY INSTRUCTIONS 14
3 In general: Used symbols and signal words.............................14
3.1 Valuation of the accident level ......................................................14
3.2 Warning notices on the product (option).......................................15
4 Safeguards and Precautions ......................................................15
5 Liability disclaimer ......................................................................16
6 Use in accordance with the requirements ................................16
7 User’s Responsibilities ...............................................................17
8 Personnel requirements .............................................................17

Table of contents
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PRODUCT SPECIFICATION 18
9 Product Construction and Overview .........................................18
9.1 Enclosure Dimensions ..................................................................19
9.2 Connectable Sensors ...................................................................19
 ......................................................................19
10 Specications ..............................................................................20
11 Conguration ...............................................................................21
11.1 Device Types and Accessories ..................................................... 21
11.2 Delivery.........................................................................................21
11.3 Reception inspection ....................................................................21
11.4 Storage .........................................................................................22
11.5 Transport.......................................................................................22
11.6 Return ...........................................................................................22
11.7 Installation of spare parts and parts subject to wear and tear ......23
FUNCTIONAL DESCRIPTION 24
12 Operating Ranges........................................................................24
13 Functional Principle ....................................................................25
13.1 Flow Velocity Detection.................................................................25
13.2 Flow Calculation ...........................................................................27
INSTALLATION AND CONNECTION 28
14 General .........................................................................................28
14.1 Installation Place...........................................................................28
14.2 Before Installation .........................................................................28
14.2.1 PU stickers on enclosure frame..........................................28
14.2.2 Gaskets ..............................................................................28
14.2.3 Securing the Instrument .....................................................29
14.2.4 Connection Sockets............................................................29

Instruction manual
NivuFlow Mobile 600
page 6 rev. 00 / 04.09.2017
15 Electrical Installation/Power Supply..........................................29
15.1 Rechargeable Battery Pack ..........................................................30
15.1.1 Removing/Inserting the Rechargeable Battery Pack.......... 30
15.1.2 Charging the rechargeable battery pack ............................30
15.1.3 Operation/Charging with direct connection to mains power32
15.1.4 Alternative Power Supply ...................................................32
16 Installation of Sensors ................................................................33
16.1 Sensor Installation Basics.............................................................33
16.2 Installation of Clamp-On Sensors .................................................33
16.3 Installation of wet Sensors............................................................35
17 Sensor Connection......................................................................36
17.1 Cable for Sensor Connection........................................................36
17.2 Sensor Connection .......................................................................36
18 Single external Connection for Inputs/Outputs........................37
19 Connecting the Connector Box for Inputs/Outputs .................37
PUTTING INTO OPERATION 40
20 Notes to Users .............................................................................40
21 Setting Up Connection................................................................40
21.1 General .........................................................................................40
21.2 Android OS ...................................................................................41
21.3 iOS Operating System ..................................................................45
21.4 Windows OS .................................................................................50
22 Menu Operation/Overview ..........................................................53
22.1 Display Overview ..........................................................................53
22.2 Saving Parameters .......................................................................54
22.3 Menus ...........................................................................................55

Table of contents
page 7rev. 00 / 04.09.2017
START-UP EXAMPLES 56
23 Measurement with Clamp-On Sensors......................................56
23.1 General .........................................................................................56
23.2 Programming a 1-path diametrically opposed Measurement ....... 56
23.2.1 Simple Parameter Setting...................................................56
23.2.2 Extended Parameter Setting ..............................................59
24 Measurement with wet Sensors .................................................60
PARAMETER SETTING 61
25 General Programming.................................................................61
25.1 Save Parameters ..........................................................................61
25.2 Change WLAN Password .............................................................62
25.3 Change Instrument SSID..............................................................62
25.4 Lost Password ..............................................................................62
25.5 Automatic Data Transmission to USB Stick.................................. 63
26 Parameter Setting using Quick Start .........................................64
27 Parameter Functions...................................................................67
27.1 Main Menu ....................................................................................67
 ..................................................67
27.2.1 Menu - Application ..............................................................67
27.2.2 Menu - Data........................................................................68
27.2.3 Menu - System ...................................................................69
27.2.4 Menu - Communication ......................................................70
27.2.5 Menu - Display....................................................................70
27.2.6 Menu - Battery (12V) ..........................................................71
27.2.7 Menu – Quick Start............................................................. 71

Instruction manual
NivuFlow Mobile 600
page 8 rev. 00 / 04.09.2017
28 Application Parameters Menu ....................................................72
28.1 Menu Measure Place....................................................................72
28.1.1 Name of Measurement Place............................................. 73
28.1.2 Transit Time Mode ..............................................................73
28.1.3 Number of Paths.................................................................74
28.1.4 Medium...............................................................................74
28.1.5 Medium Temperature..........................................................74
  .................................................................75
28.1.7 Wall Material .......................................................................76
28.1.8 Lining ..................................................................................76
28.1.9 Sludge Level....................................................................... 76
28.1.10 Low-Flow Suppression .......................................................76
28.1.11 Damping .............................................................................77
28.1.12 Stability ...............................................................................77
28.2 Menu v-Paths................................................................................78
28.2.1 Sensor Types in >Clamp-On< Transit Time Mode.............. 78
28.2.2 Sensor Types in >Wet< Transit Time Mode........................79
28.2.3 Sensor Mounting Position...................................................79
28.2.4 v-Minimum and v-Maximum ...............................................80
28.3 Menu Inputs/Outputs (analog and digital).....................................81
28.3.1 Analog Inputs......................................................................82
28.3.2 Analog Outputs................................................................... 83
28.3.3 Digital Inputs.......................................................................84
28.3.4 Digital Outputs ....................................................................85
28.4 Diagnostics Menu .........................................................................86
29 Parameter Menu Data..................................................................87
29.1 Trend.............................................................................................87
29.2 Day Totals .....................................................................................89
29.3 Data Memory ................................................................................91

Table of contents
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30 System Parameter Menu.............................................................94
30.1 Information....................................................................................94
30.2 Region Settings ............................................................................95
30.2.1 (Operation) Language ........................................................ 95
30.2.2 Date Format........................................................................95
30.2.3 Units ...................................................................................95
30.2.4 Units Memory ..................................................................... 96
30.3 Time/Date .....................................................................................97
30.4 Error Messages ............................................................................98
30.5 Service..........................................................................................99
30.5.1 Service Level ......................................................................99
30.5.2 Restart ................................................................................99
30.5.3 Powerdown.........................................................................99
30.5.4 Parameter Reset .............................................................. 100
30.5.5 System Reset ...................................................................100
30.6 Storage Mode .............................................................................101
31 Parameter Menu Communication ............................................102
32 Parameter Menu Display...........................................................103
33 Parameter Menu Battery (12V) .................................................104
34 Parameter Menu Quick Start ....................................................105
34.1 Menu >Quick Start< / >Region Settings< ................................... 105
34.2 Menu >Quick Start< / >Measure Place<.....................................106
34.3 Menu >Quick Start< / >v-Path 1< ............................................... 107

Instruction manual
NivuFlow Mobile 600
page 10 rev. 00 / 04.09.2017
DIAGNOSTICS 108
35 Diagnostic Menu Principles......................................................108
36 Menu Diagnostics v-Paths........................................................109
37 Diagnostic Inputs/Outputs........................................................110
37.1 Important Information on the Simulation..................................... 110
38 Diagnostic Menu Signal Analysis ............................................113
39 Simulation ..................................................................................118
MAINTENANCE AND CLEANING 119
40 Maintenance...............................................................................119
40.1 Maintenance Interval .................................................................. 119
40.2 Customer Service Information .................................................... 119
41 Cleaning .....................................................................................120
41.1 Transmitter..................................................................................120
41.2 Sensors.......................................................................................120
42 Dismantling/Disposal ................................................................120
43 Accessories ...............................................................................121
INDEX 122

General
page 11rev. 00 / 04.09.2017
General
1 About this manual
Note
READ CAREFULLY BEFORE USE!
KEEP IN A SAFE PLACE FOR LATER REFERENCE!
This instruction manual is an original instruction for the flow measurement transmitter NivuFlow
Mobile 600 and is for the intended use of the device. This manual is oriented exclusively to
qualified expert personnel.
Read this instruction manual carefully and completely prior to installation and connection since
it contains relevant information on this product. Observe the notes and particularly follow the
warning notes and safety instructions.
Keep this manual in a safe place and make sure it is available for the users of this product at
any time.
If you should have problems to understand information contained within this instruction manual
either contact the manufacturer or one of the distributors for further support. The manufacturer
cannot be held responsible for damage to persons or material due to incorrectly understood
information in this instruction.
In case of selling the instrument this instruction manual shall be provided to the purchaser
since it is a part of the standard delivery.
1.1 Applicable documentation
For the installation and operation of the complete system extra instruction manuals or technical
descriptions may be required apart from this manual.
• Technical Instruction for Transit Time Sensors
• Installation Instruction for Transit Time Sensors
These manuals are provided with the auxiliary units or sensors and/or are available as down-
load on the NIVUS homepage.
1.2 Signs and definitions used
Image Meaning Remark
Ü(Action) Step Action to be performed by you.
Note the numbering of action steps. Observe the
order of the working steps!
cCross-reference Reference to further or detailed information.
>Text< Parameter or Menu Indicates a parameter or a menu that is selected
or described.
Reference to docu-
ment
Refers to an accompanying documentation.

Instruction manual
NivuFlow Mobile 600
page 12 rev. 00 / 04.09.2017
2 Connections and Operating Elements
2.1 Power Supply
2.1.1 Transmitter
The NivuFlow Mobile (Fig. 2-1 pos. 1) is supplied by rechargeable battery packs. Once
plugged in the batteries are connected to the transmitter via the charging pins (Fig. 2-1 pos. 4)
supplying the required operating voltage.
1 Transmitter
2 Battery compartment (two battery packs; illustration without batteries)
3 Guide pins for battery packs
4 Charging pins for AC power supply of transmitter
5 USB-A interface
Fig. 2-1 Power supply by battery packs (top view)
2.1.2 Rechargeable Batteries
The rechargeable batteries can be charged either in installed condition or while removed by
using a battery charger (optional accessory).
There are three different options to charge the batteries while being installed:
• Power adapter 110...230 V AC using the multifunction socket (Fig. 2-2 pos. 1) on the
reverse side of the enclosure
• USB-A interface (Fig. 2-1 pos. 5)
• External power source 12...32 V DC (e. g. battery, solar module, fuel cell etc.) using
cable via multifunction socket
1 Multifunction socket
Fig. 2-2 Charging batteries via multifunction socket
Fc Sensor wiring diagrams can be found in chapter „17 Sensor Connection“.

General
page 13rev. 00 / 04.09.2017
2.2 NivuFlow Operating Elements
NivuFlow itself has no direct operating elements. Instrument operation and the setting of
parameters are carried out completely by using smartphone, tablet, notebook and PC. Use
here the PC mouse or the touchscreen.
Also refer to the instruction manuals of your preferred smartphone, tablet,
notebook or PC.
2.3 Interfaces
The transmitter is equipped with various interfaces which can be found on the reverse side or
on the top of the instrument.
1 Sensor socket v2/h
2 Multifunction socket I/O
3 Sensor socket v1
4 USB-A interface (accessible with open cover)
Fig. 2-3 Available interfaces

Instruction manual
NivuFlow Mobile 600
page 14 rev. 00 / 04.09.2017
Safety Instructions
3 In general: Used symbols and signal words
3.1 Valuation of the accident level
The general warning symbol indicates the risk of personal injuries or death. In the text
section the general warning symbol is used in conjunction with the signal words described
below.
DANGER Warnings in high degree of risk
Indicates a high-risk, imminently hazardous situation which will result in death or serious
injury if not avoided.
WARNING Warnings in medium degree of risk
Indicates a possible danger with medium risk which may result in a life-threatening situation
or (severe) bodily injury if it is not avoided.
CAUTION Warnings in low-risk or property damages
Indicates a possible danger with moderate risk which may result in minor or moderate
personal injury or material damage if not avoided.
WARNING Danger by electric voltage
Indicates a hazard with a high risk of electric shock which may result in a life-threatening
situation or (severe) bodily injury if it is not avoided.
Important Note
Contains information that should be highlighted.
Indicates a potentially damaging situation which can result in a damage of the product or an
object in its environment.
Note
Contains information and facts.

Safety Instructions
page 15rev. 00 / 04.09.2017
3.2 Warning notices on the product (option)
General warning label
This symbol is for operators to refer to this instruction manual.
Observing the information contained therein is required in order to maintain protection
measured provided by the instrument during installation procedures and operation.
Protective conductor
This symbol refers to the protective conductor of the unit.
Depending on the mode of installation the instrument shall be operated solely connected to
an appropriate protective conductor according to applicable laws and regulations.
4 Safeguards and Precautions
Working with NIVUS instruments requires to observe and to follow the safety measures
and precautions below generally and at any time. These notes and warnings will not be
repeated for each description within the document.
WARNING Germ contamination
Please note that due to the operation in the waste water field the measurement system and
cables may be loaded with dangerous disease germs. Respective precautionary measures
must be taken to avoid damage to one’s health.
Wear protective clothing.
WARNING Observe occupational safety regulations
Before starting installation work, observing the work safety regulations need to be checked.
Disregarding may lead in personal injury.
WARNING Do not disable safety devices
It is strictly prohibited to disable the safety devices or to change the way they work.
Disregarding may lead in personal injury.
WARNING Danger by electric voltage
Maintenance, cleaning and/or repairs (by qualified personnel only) may only be performed
when de-energised.
Disconnect the systems from mains.
Disregarding may lead to electric shocks!
Important Note
The entire measurement system shall be installed and put into operation by rained expert
personnel only.

Instruction manual
NivuFlow Mobile 600
page 16 rev. 00 / 04.09.2017
5 Liability disclaimer
The manufacturer reserves the right to change the contents of this document including this
liability disclaimer without prior notice and cannot be held responsible in any way for possible
consequences resulting from such changes.
For connection, initial start-up and operation as well as maintenance of the unit the following
information and higher legal regulations of the respective country (e. g. VDE regulations in
Germany) such as applicable Ex regulations as well as safety requirements and regulations in
order to avoid accidents shall be observed.
All operations on the device which go beyond installation or connection measures in principle
shall be carried out by NIVUS staff or personnel authorised by NIVUS due to reasons of safety
and guarantee.
Operate the transmitter only in technically perfect working order.
Improper Use
Not being operated in accordance with the requirements may impair the safety.
The manufacturer is not responsible for failures resulting from improper use.
6 Use in accordance with the requirements
Note
The instrument is intended solely for the purpose described below.
Modifying or using the instruments for any other purposes without the manufacturer’s written
consent will not be considered as use in accordance with the requirements.
The manufacturer cannot be held responsible for any damage resulting from improper use.
The user alone bears any risk.
The NivuFlow Mobile 600 transmitter incl. the accompanying sensors is designed for tempo-
rary flow measurement of slightly polluted to clear and clean water or equivalent media in full
pipes and canals.
NivuFlow Mobile 600 is designed and manufactured in accordance with the current state of the
art and with the recognised safety rules and regulations applicable at the time this document is
issued. Danger to persons or material damage cannot be completely ruled out, however.
The maximum permissible limit values as specified in chapter „10 Specifications“ shall be
necessarily observed. Any case varying from these conditions which is not approved by
NIVUS GmbH in written form is left at the owner’s risk.

Safety Instructions
page 17rev. 00 / 04.09.2017
7 User’s Responsibilities
Important Note
In the EEA (European Economic Area) national implementation of the frame-work directive
89/391/EEC and corresponding individual directives, in particular the directive 2009/104/EC
concerning the minimum safety and health requirements for the use of work equipment by
workers at work, as amended, are to be observed and adhered to.
In Germany the Industrial Safety Ordinance must be observed.
Make sure to have a local operating permit available and observe the associated conditions. In
addition to this you must observe environmental requirements and local laws on the following
points:
• Personnel safety (accident prevention regulations)
• Safety of work materials and tools (safety equipment and maintenance)
• Disposal of products (laws on wastes)
• Disposal of materials (laws on wastes)
• Cleaning (cleansing agents and disposal)
Connections
Operators shall make sure prior to operating the instrument that during installation and initial
start-up the local regulations (such as regulations for electrical connection) are observed.
8 Personnel requirements
Installation, commissioning and maintenance shall be executed only by personnel meeting the
demands as follows:
• Expert personnel with relevant training an appropriate qualification
• Personnel authorised by the plant operator
Qualified personnel
within the context of this documentation or the safety notes on the product itself are persons
who are sufficiently familiar with installation, mounting, starting up and operation of the
product and who have the relevant qualifications for their work; for example:
I. Training, instruction or authorisation to activate/deactivate, isolate, ground, and mark
electric circuits and devices/systems according to the safety engineering standards.
II. Education and instruction according to the standards of safety engineering regarding the
maintenance and use of adequate safety equipment.
III. First aid training contains information and facts.

Instruction manual
NivuFlow Mobile 600
page 18 rev. 00 / 04.09.2017
Product Specification
9 Product Construction and Overview
1 Enclosure cover
2 LED (status indication) and reed contact (wake-up using solenoid)
3 Lock (both sides)
4 Sensor socket v2/h
5 Multifunction socket I/O
6 Sensor socket v1
7 Fastening holes for rubber buffers or hoop guards
8 Handle
9 Left battery pack receptacle
10 Right battery pack receptacle (position to charge the battery)
11 Cover (not shown) above batteries with six non-detachable hexagon socket screws
12 USB-A interface
13 NivuFlow Mobile 600 transmitter (IP67)
14 Enclosure (IP68 with cover closed)
Fig. 9-1 Device construction NivuFlow Mobile 600 with enclosure

Product Specification
page 19rev. 00 / 04.09.2017
9.1 Enclosure Dimensions
Fig. 9-2 Dimensions
9.2 Connectable Sensors
The photo below provides an overview on the connectable sensors.
1 Clamp-on sensor pair type NIC-CO01
2 Pipe sensor NIS -V200RL0
Fig. 9-3 Connectable sensors
9.3 Device identification
The instructions contained within this manual are valid only for the type of device specified on
the title page.
The name plate is fixed on the side of the enclosure and contains the following:
• Name and address of the manufacturer
• CE label
• Information on type and series, serial no. if available
• Power supply
In case of enquiries and ordering replacement parts it is important to specify article number
as well as the serial number of the respective transmitter or sensor. This ensures correct and
quick processing.

Instruction manual
NivuFlow Mobile 600
page 20 rev. 00 / 04.09.2017
Note
Check the delivered instrument for accordance with your order by identifying the nameplate.
Check the nameplate for correct specification of the power supply.
Fc The declaration of conformity is located at the end of the manual.
Nameplates
Fig. 9-4 Nameplate NivuFlow Mobile 600
10 Specifications
Measurement principle Ultrasonic transit time (time of flight)
Power supply - 2x rechargeable batteries 12 V / 15 Ah, lead gel
- Battery charger 100...240 V AC / 50...60 Hz / 50 VA
Enclosure - Material: HPX high performance synthetic resin
- Weight: approx. 2.2 kg (without batteries and hoop guards)
- Protection: IP68 closed / IP67 open
Operating temperature -20 °C…+50 °C
Storage temperature -20 °C…+70 °C
Max. humidity 90 %, non-condensing
Display Status LED (RGB)
Operation Solenoid switch;
via WLAN with display and operating module (smartphone,
tablet, notebook etc.)
Number of meas. paths 2
Inputs - 2x 0/4...20 mA (active/passive)
- 1x 0/4...20 mA (passive)
- 1x active digital input
- 1x socket for power adapter or alternative power supply
Outputs - 1x analog output 0...10 V
- 1x potential-free digital output as SPDT / bistable
- 1x USB-A for readout of measurement values via USB stick
Storage cycle 1...60 minutes, time-cyclic or event-based
Data memory Intern
Data transmission/
communication
- via plug-in USB stick
- via WLAN