Nivus NivuCompact User manual

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 1
Instruction Manual for
Ultrasonic Measurement Device NivuCompact
(Original Instruction Manual – German)
valid as of Software Revision No. 1.49
NIVUS GmbH
Im Taele 2
75031 Eppingen, Germany
Phone +49 72 62 - 91 91 - 0
Fax +49 72 62 / 91 91 - 999
E-Mail: [e-mail]
Internet: www.nivus.com

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Branch offices
page 2
NIVUS AG
Hauptstrasse 49
8750 Glarus, Switzerland
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.nivus.com
NIVUS Austria
Mühlbergstraße 33B
3382 Loosdorf, Austria
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.nivus.de
NIVUS France
14, rue de la Paix
67770 Sessenheim, France
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.nivus.com
NIVUS U.K.
Wedgewood Rugby Road
Weston under Wetherley
Royal Leamington Spa
CV33 9BW, Warwickshire
Phone: [phone]
E-mail: [email protected]
Internet: www.nivus.com
NIVUS U.K.
1 Arisaig Close
Eaglescliffe
Stockton on Tees
Cleveland, TS16 9EY
Phone: [phone]
E-mail: [email protected]
Internet: www.nivus.com
NIVUS Sp. z o.o.
ul. Hutnicza 3 / B-18
81-212 Gdynia, Poland
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.nivus.pl
NIVUS Middle East (FZE)
Building Q 1-1 ap. 055
P.O. Box: 9217
Sharjah Airport International
Free Zone
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.nivus.com
NIVUS Korea Co. Ltd.
#411 EZEN Techno Zone,
1L EB Yangchon Industrial Complex,
Gimpo-Si
Gyeonggi-Do 415-843,
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.nivus.com

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 3
Translation
If the device is sold to a country in the European currency area, this
instruction handbook must be translated into the language of the country
in which the device is to be used.
Should the translated text be unclear, the original instruction handbook
(German) must be consulted or the manufacturer contacted for
clarification.
Copyright
No part of this publication may be reproduced, transmitted, sold or
disclosed without prior permission. Damages will be claimed for violations.
All rights reserved.
Names
The use of general descriptive names, trade names, trademarks and the
like in this handbook does not entitle the reader to assume they may be
used freely by everyone. They are often protected registered trademarks
even if not marked as such.

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Instruction Manual
NivuCompact
page 4 NivuCompact – Rev. 05 as of 31.10.2012
1 Contents
1.1 Table of Contents
1Contents...............................................................................4
1.1 Table of Contents.............................................................................4
1.2 Ex-Approval .....................................................................................6
2Overview and use in accordance with the requirements.7
2.1 Overview..........................................................................................7
2.2 Use in accordance with the requirements .......................................8
2.3 Specifications...................................................................................9
3General Notes on Safety and Danger...............................10
3.1 Danger Notes.................................................................................10
3.1.1 General Danger Signs ...................................................................10
3.1.2 Special Danger Notes....................................................................10
3.2 Device Identification.......................................................................11
3.3 Installation of Spare Parts and Parts subject to wear and tear .....11
3.4 Turn-off Procedure.........................................................................12
3.5 User’s Responsibilities...................................................................12
4Functional Principle ..........................................................13
4.1 General ..........................................................................................13
4.2 Device Variations...........................................................................14
5Storing, Delivery and Transport.......................................14
5.1 Receipt...........................................................................................14
5.1.1 Delivery..........................................................................................14
5.2 Storing............................................................................................15
5.3 Transport........................................................................................15
5.4 Return ............................................................................................15
6Installation..........................................................................16
6.1 General ..........................................................................................16
6.2 Transmitter Installation ..................................................................16
6.2.1 General ..........................................................................................16
6.2.2 Enclosure dimensions....................................................................17
6.3 Transmitter Connection .................................................................18
6.3.1 Maximum load for 2-wire and 3/4-wire operation ..........................18
6.3.2 2-wire connection...........................................................................19
6.3.3 3/4- wire connection.......................................................................19
6.3.4 Connection as Ex version..............................................................20
6.3.5 Connecting options to NIVUS units ...............................................20
6.4 Overvoltage Protection ..................................................................21
6.5 NivuCompact Installation...............................................................22
6.5.1 General ..........................................................................................22
6.5.2 Installation on open channels........................................................23
6.5.3 Installation on closed channels......................................................23
6.5.4 Installation on containers, silos and tanks.....................................24
7Initial Start-up.....................................................................25
7.1 General ..........................................................................................25
7.2 Operation mode.............................................................................26
7.3 Navigation buttons.........................................................................27

Instruction Manual
NivuCompact
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NivuCompact - Rev. 05 as of 31.10.2012 page 5
8Program mode ...................................................................28
8.1 General ..........................................................................................28
8.2 Navigating in set-up menu (parameter menu)...............................28
8.3 Analog output calibration ...............................................................29
8.4 Calibration Ultrasonic Measurement..............................................30
9Parameter list.....................................................................31
10 Trouble shooting ...............................................................38
11 Table of Resistiveness......................................................39
12 Maintenance and Cleaning ...............................................41
13 Emergency.........................................................................41
14 Dismantling/Disposal........................................................41
15 Table of Pictures................................................................42
16 Index...................................................................................43
17 Declaration of Conformity.................................................44

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Instruction Manual
NivuCompact
page 6 NivuCompact – Rev. 05 as of 31.10.2012
1.2 Ex-Approval
The approval is only valid in connection with the respective indication on the
transmitter nameplate.
The complete EC-type examination certificate can be downloaded from
http://www.nivus.com.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 7
2 Overview and use in accordance with the requirements
2.1 Overview
1 Display
2 Keypad
3 Terminal clamp housing
4 Screw thread
Fig. 2-1 Overview

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Instruction Manual
NivuCompact
page 8 NivuCompact – Rev. 05 as of 31.10.2012
2.2 Use in accordance with the requirements
The NivuCompact is an ultrasonic level sensor for independent non-contact
measurement of distance, fill level, empty space or volume. Here the allowed
maximum values, as specified in chapter 2.3 must be strictly kept. All cases
which vary from these conditions and are not passed by NIVUS GmbH in writing
are left at owner’s risk.
The device is exclusively intended to be used for purposes as described
above.
Modifying or using the devices for other purposes without the written consent
of the manufacturer will not be considered as use in accordance with the
requirements.
Damages resulting from this are left at user’s risk.
The device is designed for a lifetime of approx. 10 years. After that period an
inspection in addition with a general overhaul has to be made.
Ex-Protection
The Ex-version of the NivuCompact is designed to be used in areas with
explosive atmospheres (zones 0,1 and 2).
Approval
Compact echo
sounder: II 1 G Ex ia IIC T4 (Tamb = -40° C to +80° C)
Ambient temperature = T
amb
Electric Values
Analog connection ignition protection type
intrinsic safety Ex ia IIC
Max. values:
Ui= 28 V
Ii= 162 mA
Pi= 1.03 W
Ci= 0 µF
Li= 0 mH
The approval is only valid in connection with the respective indication on the
transmitter or the sensor nameplate.
For installation and initial start-up the conformity certificates and test
certificates of the respective authorities must be followed.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 9
2.3 Specifications
Power Supply
non Ex 2-wire: 11-30 V; 3,8 - 22 mA
non Ex 3/4-wire: 11-30 V; max. 65 mA
Ex 2-wire: 12 - 28 V; 3,8 - 22 mA
Output
non Ex / Ex 2-wire: 4-20 mA current loop (passive),
resolution: 12 Bit
non Ex 3/4-wire: 4-20 mA (active), resolution: 12 Bit
0 to 5/10 V, resolution: 12 Bit
2 relays (SPDT)
30 V/1 A AC/DC ϕ: 0,9)
Measurement error
±0.25 % or 6 mm (the higher values applies)
of measurement span (bottom edge of sensor to zero point)
Enclosure dimensions
186 mm total height x 133 mm diameter
Cable inlet
2 cable inlet for cables with diameters 4.5 - 10 mm
Weight
approx. 1 kg
Enclosure material
Valox® 357x (upper shell of lid to begin of thread)
PVDF (sensor bottom and thread)
Temperature range (process)
Transducer: - 40º C to +60º C (upper shell)
Sensor head: - 40º C to +80º C (sensor bottom)
Temperature range
(environment)
- 40º C to +65º C at 80% max. air humidity
non-condensing
Protection
IP67 (if handled correctly)
Temperature compensation
via internal temperature sensor (±0.5º C measurement error)
Display
non Ex / Ex 2-wire: 4-digits LCD
non Ex 3/4-wire: 4-digits, backlit LCD
Interface
RS232 connection to PC e.g. echo analysis
(not for Ex versions)
Ex- Approval
II 1 G Ex ia IIC T4 (Tamb* = -40° C to +80° C)
* ambient temperature
NivuCompact Versions
3 / 3 i.s.
6 / 6 i.s.
10 / 10 i.s.
Beam angle
10°
10°
10°
Operation frequency
125 kHz
75 kHz
41 kHz
Measurement range
0.2 m – 3 m
0.3 m – 6 m
0.3 m - 10 m
Screw thread mounting
1.5“ BSP or NPT
1.5“ BSP or NPT
2“ BSP or NPT

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Instruction Manual
NivuCompact
page 10 NivuCompact – Rev. 05 as of 31.10.2012
3 General Notes on Safety and Danger
3.1 Danger Notes
3.1.1 General Danger Signs
Cautions
are framed and labelled with a warning triangle.
Notes
are framed and labelled with a “hand“.
Danger by electric voltage
is framed and labelled with the Symbol on the left.
Warnings
are framed and labelled with a “STOP“-sign.
For connection, initial start-up and operation of the NivuCompact the following
information and higher legal regulations (e.g. in Germany VDE), such as
applicable Ex-regulations as well as safety requirements and regulations in order
to avoid accidents, must be kept.
All operations, which go beyond steps to install, to connect or to program the
device, must be carried out by NIVUS staff only due to reasons of safety and
guarantee.
3.1.2 Special Danger Notes
Please note that due to the operation in the waste water field transmitter,
sensors and cables may be loaded with dangerous disease germs. Respective
precautionary measures must be taken to avoid damage to one’s health.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 11
3.2 Device Identification
The instructions in this manual are valid only for the type of device indicated on
the title page.
The nameplate is fixed on the bottom of the device and contains the following:
- Name and address of manufacturer (e.g. in clamp terminal housing)
- CE label
- Type and serial number
- Year of manufacture
- for Ex protected devices please additionally indicate the Ex protection
marking as shown in chapter 2.2.
It is important for queries and replacement part orders to specify type, year of
manufacture and order number. This ensures correct and quick processing.
Typ:
Spannung:
NIVUS GmbH • Im Täle 2
75031 Eppingen, Germany
NivuCompact 3
3-Leiter
2-Leiter
Tel.: [phone]
11-30V
11-30V 22mA
65mA 0044
XXXXX/xxxx
Serien Nr./Jahr
A-800-0226-A
Fig. 3-1 Nameplate of NivuCompact 3 without Ex approval
XXXXX/xxxx
Serien Nr./Jahr
A-800-0269-A
Ex ia IIC T4
II 1 G
Sira 06ATEX2161X
T = -40 C to +80 C
amb oo 0044
Ui= 28V, Ii=162mA, Pi=1.03W
Electrostatic Hazard - clean only with a damp cloth
Fig. 3-2 Nameplate of NivuCompact 3 i.s. with Ex approval
This instruction manual is a part of the device and must be available for the
user at any time.
The safety instructions contained within must be followed.
It is strictly prohibited to disable the safety contrivances or to change the way
they work.
3.3 Installation of Spare Parts and Parts subject to wear and tear
We herewith particularly emphasize that replacement parts or accessories,
which are not supplied by us, are not certified by us, too. Hence, the installation
and/or the use of such products may possibly be detrimental to the device’s
ability to work.
Damages caused by using non-original parts and non-original accessories are
left at user’s risk.

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Instruction Manual
NivuCompact
page 12 NivuCompact – Rev. 05 as of 31.10.2012
3.4 Turn-off Procedure
For maintenance, cleaning and repairs (authorized staff personnel only) the
device has to be disconnected from mains.
3.5 User’s Responsibilities
In the EEA (European Economic Area) national implementation of the
framework directive 89/391/EEC and corresponding individual directives, in
particular the directive 89/655/EEC concerning the minimum safety and health
requirements for the use of work equipment by workers at work, as amended,
are to be observed and adhered to.
In Germany the Industrial Safety Ordinance must be observed.
The customer must (where necessary) obtain any local operating permits
required and observe the provisions contained therein.
In addition to this, he must observe local laws and regulations on
- personnel safety (accident prevention regulations)
- safety of work materials and tools (safety equipment and maintenance)
- disposal of products (laws on wastes)
- disposal of materials (laws on wastes)
- cleaning (cleansing agents and disposal)
- environmental protection.
Connections:
Before operating the device the user has to ensure, that the local regulations
(e.g. for electric supply) on installation and initial start-up are taken into account,
if this is both carried out by the user.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 13
4 Functional Principle
4.1 General
The NivuCompact is an ultrasonic compact echo sounder for non-contact
distance, level, space or volume measurement. It works to echo transit time
principle. While high sensor capacity, small beam angle and digital echo
processing this sensor is ideal for „difficult “conditions of use. In case of doubt or
questions regarding your application please consult the NIVUS service hotline
Phone [phone] or
the NIVUS head office
Phone [phone].
The unique design allows 2- or 3-wire connections all-in-one (Ex available as
2-wire version only!).
Initial start-up using the integrated keypad with hotkey function and the
4-character LC display.
Easy calibration through storage of measurement place environments and
independent avoidance of interfering edges.
The 3/4-wire version has a mA-output signal, a 0 to 5/10 V DC voltage output
and 2 relays with changeover contacts as alarm or control relays with free
programmable switching points available.
Relays and mA output can be set to fall to defined conditions in case of errors
(hold latest value, 3.5 mA or 22mA).
If set to >volume measurement< the NivuCompact is capable of being used
accordingly (Q/h using 16 break points). This mode will utilise the analog output
as volume signal.
For the most applications the compact enclosure is equipped with an IP 67 lid
covering.
Installation is carried out using 1.5“ or 2“ BSP- or NPT screw-in threads.
For electric connection there are 2 cable glands for cables with cross-sectional
areas between 4 mm and 10 mm available.
The NivuCompact echo sounder utilises is integrated interface and the
accompanying PC software for communication. This is where parameter data
can be received, saved, modified and transmitted back to the NivuCompact
again (available only for non-Ex versions). Furthermore echo profiles can be
represented, evaluated and saved on PC. All parameters and echo profiles can
be printed using the PC software.
If your application should cause any problems please send the saved data
under the heading of >Level- fault analysis < to [e-mail]
for error analysis purposes.
In this case we require the parameter data, a minimum of 2 minutes of
recorded echoes and, if possible, please provide a brief functional description
including application photos.

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Instruction Manual
NivuCompact
page 14 NivuCompact – Rev. 05 as of 31.10.2012
4.2 Device Variations
The NivuCompact is available in different variations.
They are different in measurement range
From the article key the type of device can be specified.
NMC0 Type Measurement range
P03 0,2 bis 3 mfor fluids
P06 0,3 bis 6 mfor fluids
P10 0,3 bis 10 mfor fluids
Enclosure
0Valox (standard)
PPVDF
ATEX Approvals
0none
EEx- Zone 0
NMC0
Fig. 4-1 Type keys for NivuCompact
5 Storing, Delivery and Transport
5.1 Receipt
Please check your delivery according to the delivery note for completeness and
intactness immediately after receipt. Any damage in transit must be instantly
reported to the carrier. An immediate, written report must be sent to NIVUS
GmbH Eppingen as well.
Please report any delivery incompleteness in writing to your representative or
directly to NIVUS Eppingen within two weeks.
Mistakes cannot be rectified later!
5.1.1 Delivery
The standard delivery of the NivuCompact contains:
- the instruction manual with the certificate of conformity. Here, all necessary
steps to correctly install and to operate the measurement system are listed.
- an ultrasonic compact echo sounder Type NivuCompact
- 1 lock nut PVC-H
More accessories depending on order. Please check with delivery note.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 15
5.2 Storing
The following storing conditions must be strictly kept:
sensor:
max. temperature: +65° C
min. temperature: -40° C
max. humidity: 80 %, non-condensing
The devices must be protected from corrosive or organic solvent vapours,
radioactive radiation as well as strong electromagnetic radiation.
5.3 Transport
Sensor and Transmitter are conceived for harsh industrial conditions. Despite
this do not expose them to heavy shocks or vibrations.
Transportation must be carried out in the original packaging.
5.4 Return
The NivuCompact must be returned at customer cost to NIVUS Eppingen in the
original packaging.
Otherwise the return cannot be accepted!

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Instruction Manual
NivuCompact
page 16 NivuCompact – Rev. 05 as of 31.10.2012
6 Installation
6.1 General
For electric installation the local regulations in the respective countries
(e.g. VDE 0100 in Germany) must be referred to.
Before feeding the rated voltage the unit installation must be correctly
completed. The installation is allowed to be carried out by qualified personnel
only. Further statutory standards, regulations and technical rulings have to be
taken into account.
All outer circuits, wires and lines connected to the device must have a minimum
isolation resistance of 250 V. If the voltage exceeds 42 V DC an isolation
resistance with 500 kOhm min. is necessary.
The section dimension of the power supply wires or the current loop wires shall
meet the technical requirements of the NivuCompact. For information on device
protection see chapter 2.3.
Particularly regarding Ex protection measures it must be checked if the unit
power supplies must be integrated into the facility’s emergency shutdown
conception.
6.2 Transmitter Installation
6.2.1 General
The transmitters mounting place has to be selected according to certain criteria.
Please strictly avoid:
- direct sunlight (use weatherproof cover if necessary)
- heat emitting objects (max. ambient temperature: +65°C)
- objects with strong electromagnetic fields (e.g. frequency converters)
- corrosive chemicals or gas
- mechanical shocks
- vibrations
- radioactive radiation
- installation close to footpaths or travel ways
- to cross the sonic cone
- distances below the minimum distance to max. level (see specifications
Chap. 2.3, Measurement Range)
Please note during installation that electronic components may be destructed
caused by electrostatic strokes. Due to this make sure to have sufficient earthing
devices in order to avoid too high electrostatic charge.

Instruction Manual
NivuCompact
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NivuCompact - Rev. 05 as of 31.10.2012 page 17
6.2.2 Enclosure dimensions
Fig. 6-1 NivuCompact 3 and 6 m
Fig. 6-2 NivuCompact 10 m

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Instruction Manual
NivuCompact
page 18 NivuCompact – Rev. 05 as of 31.10.2012
6.3 Transmitter Connection
When opening the NivuCompact enclosure, please strictly avoid moisture
(dew, drops etc.) or dirt to get into the NivuCompact electronics compartment.
Water or dirt must not leak into the terminal housing. Please seal the clamp
housing in a way that neither water nor dirt might leak in.
An incorrect or faulty sealing does not ensure the indicated protection.
Connecting and/or utilising the NivuCompact in another way than described in
this instruction manual may interfere with standard protection and lead to
defects in the equipment.
6.3.1 Maximum load for 2-wire and 3/4-wire operation
Fig. 6-3 Maximum permissible line resistance at 2- wire connection
(table refers to 4-20 mA output at max. 22 mA in case of error)
Fig. 6-4 Maximum load at 3- wire connection
We recommend to use a shielded cable such as LIYCY or A-2Y(L)2Y to connect
the NivuCompact.

Instruction Manual
NivuCompact
®
NivuCompact - Rev. 05 as of 31.10.2012 page 19
6.3.2 2-wire connection
Fig. 6-5 2-wire connection
Terminal clamp 1:
+ 11-30 V DC current loop input
Terminal clamp 2:
current loop output (4-20 mA)
At 2-wire connection relays, voltage output and display back-lighting are not
available.
Clamps 3 - 13 cannot be used during 2-wire operation!
6.3.3 3/4- wire connection
Fig. 6-6 3/4- wire connection
Terminal clamp 3:
GND (DC power supply / current loop output)
Terminal clamp 4:
+11 to 30 V DC power supply
Terminal clamp 5:
current loop output 4 - 20 mA (SOURCE Mode)
Terminal clamp 6:
+voltage output 0 to 5/10 V
Terminal clamp 7:
GND voltage output 0 to 5/10 V

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Instruction Manual
NivuCompact
page 20 NivuCompact – Rev. 05 as of 31.10.2012
The relays 1 and 2 are implemented as SPDT.
Terminal clamp 8:
Relay 1 Normally Open (N/C)
Terminal clamp 9:
Relay 1 Common
Terminal clamp 10:
Relay 1 Normally Closed (N/O)
Terminal clamp 11:
Relay 2 Normally Open (N/C)
Terminal clamp 12:
Relay 2 Common
Terminal clamp 13:
Relay 2 Normally Closed (N/O)
SPDT can be loaded up to max. 30 V (AC/DC) / 1 A (cos ϕ 0,9)
6.3.4 Connection as Ex version
Fig. 6-7 Connection as Ex version
Terminal clamp 1:
+12 to 28 V DC current loop input
Terminal clamp 2:
current loop output (4-20 mA)
Please observe the maximum permissible connected loads when connecting
the NivuCompact i.s (Ex) (see chapter 2.3 Specifications).
6.3.5 Connecting options to NIVUS units
Flow
Level
OCM Series
NivuCont / NivuCont Plus
PCM Series
NivuCont S
HydraulicCalculator Plus
DataCont FWU
NivuChannel
RuebController
NivuSonic
NivuLine
Please observe the specifications under chapter 2.3 Specifications when
connecting the NivuCompact to external devices.