No-mar Cycle hill hd User manual

Assembly Instructions Packet

Cycle Hill®HD

Motorcycle Tire Changer

For our latest instructional videos, visit:

NoMarTireChanger.com

(or scan the QR code below)

Tools Required for Assembly:

•5/32" Hex (Allen) Wrench - Included in Lube Box inside of Box A

•3/16" Hex (Allen) Wrench - Included inside of Box F

•3/4" (or 19mm) Wrench - Socket w/Ratchet, Combination or similar

•7/16" (or 11mm) Wrench - Socket w/Ratchet, Combination or similar

For mounting your Tire Changer to the floor, we recommend using 1/2" x 3+1/2" (or 12mm x 100mm)

Concrete Wedge anchors (Power-Stud+® SD1 or similar) drilled to a minimum depth of 2+3/4" (or 70mm)

and installed per manufacturer directions with nuts and washers.

Notes and Tips:

1. Any set screws (sometimes called "grub" screws) have been pre-installed in their specified locations

at the factory to aid in identification and assembly. Remaining hardware needed for assembly is

included in the hardware pack inside of Box F.

2. Some screws may be more difficult than others to turn in due to powder coating residue in the

threads. In these cases adrop of oil or other lubricant (such as WD-40®) can aid in installation, as

well as partially tightening and then loosening gradually until the screw is completely fastened.

3. We strongly recommend using only the provided Hex (Allen) Wrenches to install/tighten hex-drive

screws, and hand tools (ratchet or combination wrench) for other bolts. Using power tools (even

battery powered) can cause threads to strip or hex sockets to round out.

If you have any difficulty assembling your tire changer or changing tires,the instructional videos on our

website are extremely thorough and helpful, and are in the process of being updated to show many of

the changes described in these notes.

If you require further assistance or technical support, please call us at 888-98-NOMAR

(888-986-6627) and we will be happy to assist you!

Cycle Hill®HD Tire Changer

Assembly Preparation

We recommend unpacking and assembling your tire changer in the following order:

1. Box A - Mount/Demount Bar (save 5/32" Hex (Allen) Wrench for use with Box E and Box F). The

Mount/Demount Bar has its own set of assembly and usage instructions inside of Box A.

2. Box E - Stand Assembly

a. Stand Assembly Special Notes:

i. Stand posts have been upgraded to a revised Heavy Duty design. The basic assembly

remains the same, except there are now 16 (sixteen) 5/16"-18x1/2" Flat Socket Head Cap

Screws used to secure the stand square and triangle to the stand post flanges.

ii. There is a tab welded to the stand post with two holes in it. This bracket is for attaching the

ground-level ATV bead breaker assembly, so please be sure to orient the stand so that the

tab faces forward towards the front of the tire changer.

3. Box F - Frame Assembly (Now with Heavy Duty Frame Arms which are twice the size of previous

Cycle Hill® models!)

Machine Parts

Assembly Parts



5/16" x 5/16" set screw (4 installed)



1/2" x 1" Hex bolt (3)



1/2" Flat Washer (3)



5/16" x 1/2" Flat Socket Head Screw (16)



5/16" x 3/4" Shoulder Bolt (2)



1/4" Nylock Nut (2)



5/16" x 1 /2" Flat Socket Head Screw (12)





3/16" Allen Wrench (1 - in stand box)



5/32" Allen Wrench (1 - with M/D Handle)

Changer Placement: We recommended assembling the tire changer before mounting to the floor so the user will better understand the space needed for the changer

and changer tools. We recommend providing a 5-foot clearance circle from the center of the frame assembly, and 12” clearance from the rear of the machine to any

wall. See Figure B.

STEP 1 Attach Bead Breaker Platen (G) to the top of Stand Base (B) using 2 Screws (W). The side with chamfered (counter-sunk) holes is the bottom of the Stand Base (B).

STEP 2 Attach Stand Base (B) and Stand Triangle Top (C) to Stand Post (A) using 16 Screws (S). There are 8 screws for each plate, but only 4 of each are shown on the

diagram due to a design revision. The notch in the Stand Triangle goes towards the front. The bead breaker tab on the stand post should face the front as well. Make

sure all threads of all screws are started before tightening and be certain to tighten these screws securely.

STEP 3 Attach 3 frame arms (D) using 2 "Y-plates" (E) as shown, fastening with 6 screws (Z) on top and bottom. Make sure all threads of all screws are started before

tightening.

STEP 4 Attach Frame Assembly (D) to the Stand Assembly in the orientation pictured, using 3 1/2" hex bolts (Q) and 3 washers (R). Use a 3/4" (19mm) wrench to tighten.

STEP 5 Attach Bead Breaker Arm (H) to the top hole in the tab on the Stand Post (A) using a 3/4" shoulder bolt (V) and a Nylock Nut (X). (There will be play in this joint --

this is by design!!!)

STEP 6 Attach Bead Breaker "Tee" (I) to the Bead Breaker Arm (H) using the other 3/4" shoulder bolt (V) and Nylock nut (X). Verify proper alignment of the tee so that the

curve of the tee aligns with the curve on a wheel. Use 5/32" Allen Wrench and 7/16" wrench on Nylock nut to tighten. (There will be play in this joint -- this is by

design!!!)

STEP 7 Compare your assembled changer to the photo in Figure C to verify everything was done correctly.

STEP 8 Mount the tire changer to a suitable floor using anchors.

STEP 9 Before fully clamping your wheels in the Posi-Clamps, with the bearing centered over the cup in the frame assembly, place the Center Post (J, K, or L) with the

best fit through the bearing of the wheel down into the cup in the frame assembly. Then tighten the Posi-Clamps securely. You are now ready to start changing tires!

STEP 10 Please visit the Video Library on our website to familiarize yourself with tire changer use and technique prior to changing your first tire.

Parts, labels, names, drawings, sizes, pricing and availability are subject to change without notice. Contact us or see our website if you have any questions. REV. 3/2020CA

Cycle Hill® HD Assembly Diagram & Instructions

Figure A - Exploded Diagram

Stand Post

Stand Bottom Plate Stand

Triangle Top Plate Frame

Assembly

Y-Plate with Cup

Posi-Clamps

Bead Breaker Platen Block

Bead Breaker Arm

ATV Bead Breaker "Tee"

Large