Nokia RM-531 User manual

Nokia 6216 classic
RM-531
Service Manual Level 1&2
1 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
SERVICE MANUAL
Level 1&2
RM-531
Transceiver characteristics
Band:
• GSM 850/900/1800/1900
• WCDMA 850/2100
Display:
2” QVGA 240 x 320 display supporting up to 16M
colors
Camera:
2 Mpix with 8x digital zoom and flash
Operating System:
Series 40 3rd edition
Connections:
oDC 2 mm charging plug
o2.5 mm AV connector
omicroUSB connector
oNFC contactless interface
oBluetooth 2.0 EDR + stereo audio
oHot-swap microSD card slot
Talk time Standby
GSM:
Up to 3 h 20 min
WCDMA:
Up to 2 h 45 min
GSM and WCDMA:
Up to 300 hours
Note: Talk times are dependant on network
parameter settings.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
2 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
Table of Contents
Change history.................................................................................................................................................................................... 3
1. Copyright..................................................................................................................................................................................... 4
2. Warnings and cautions........................................................................................................................................................... 5
2.1 Warnings............................................................................................................................................................................ 5
2.2 Cautions.............................................................................................................................................................................. 5
3. ESD protection ........................................................................................................................................................................... 6
4. Care and maintenance............................................................................................................................................................ 7
5. Battery information................................................................................................................................................................. 8
6. Exploded view ........................................................................................................................................................................... 9
7. Service devices ........................................................................................................................................................................10
8. SW-update ................................................................................................................................................................................11
9. Disassembly instructions .....................................................................................................................................................12
10. Assembly Hints ........................................................................................................................................................................18
11. Solder Components................................................................................................................................................................19

Nokia 6216 classic
RM-531
Service Manual Level 1&2
3 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
CHANGE HISTORY
Status Version No. Date Comments
Approved 1.0 29.10.2009 First approved version
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also other
guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and
comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may
exist. If you find any errors or if you have further suggestions, please notify NOKIA using the
address below:
Nokia Care Academy
mailto:[email protected]
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
4 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
1. COPYRIGHT
Copyright © 2009 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks or
tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special,
incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
5 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
2. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
2.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,
EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
2.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
and alignment.
5. Ensure all cables and wires are repositioned correctly

Nokia 6216 classic
RM-531
Service Manual Level 1&2
6 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
3. ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against static
electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the product
is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
7 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
4. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas,
modifications or attachments could damage the phone and may violate regulations
governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
8 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
5. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer
than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by
leaving the product switched on until it turns itself off (or by using the battery discharge facility
of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse.
Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,
will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C
and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
9 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
6. EXPLODED VIEW
Only available as
assembly
These parts can not be
reused after removal
Ver. 1.0
A1=LCD SHIELD ASSY
(I0005 - I0006)
A2=LIGHT SWAP PACKAGE LEVEL 3 ONLY
(I0009 - I0014)
A4=MECH. ANT. ASSY
(I0017 - I0019)
LEVEL 3 ONLY A3=C-COVER ASSY
(I0017 - I0021)
WINDOW ASSY
I0001
EARPIECE
I0006
LIGHT SWAP PWB
I0009
IHF SPEAKER
I0018
FLASH ASSY
I0017
ANTENNA
I0019
TYPE LABEL
I0014
CAMERA
I0015
LCD AM 240X320
I0007
6X SCREW M1.6X4.0 T6
I0003
KEYMAT
I0002
NFC ANTENNA MOD
I0004
LCD SHIELD
I0005
2PD NFC MODULE
I0016
RF LID
I0010
B-COVER ASSY
I0022
CONN CHR DIA 2MM
I0020
C-COVER
I0021
BB LID
I0011
BT/FM LID
I0012
DOMESHEET
I0008

Nokia 6216 classic
RM-531
Service Manual Level 1&2
10 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
7. SERVICE DEVICES
FLS-5 Flash Device CA-101 Service Cable AC-4 Travel Charger
BL-4U Battery
RJ-230 Universal soldering jig
SS-88 Camera removal tool
ACF-8 Universal power supply
NMP standard toolkit (v2)
For more information, refer to the
Service Bulletin (SB-011) on NOKIA
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on NOKIA
Online.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
11 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
8. SW-UPDATE
Flash concept - (Point of Sales)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package.
Please check always for the latest version of flash software, wich is available on Nokia Online.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
12 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
9. DISASSEMBLY INSTRUCTIONS
1) Nokia 6216 classic disassembly. 2) You must use the Nokia Standard Toolkit version
2. You will also need the SS-88 camera removal tool,
RJ-230 universal soldering jig and a DC plug.
1) Release the B COVER. 2) Remove the B COVER.
3) Open the first clip of the KEYMAT. 4) Open the second clip of the KEYMAT.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
13 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
5) Open the first clip of the DISPLAY WINDOW ASSY. 6) Open the first clip on the other side of the
DISPLAY WINDOW ASSY.
7) Release the KEYMAT with SS-93. 8) Release the KEYMAT on the other side.
9) Remove the KEYMAT. 10) Release the DISPLAY WINDOW ASSY with SS-93.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
14 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
11) Release the DISPLAY WINDOW ASSY on the other
side.
12) Remove the DISPLAY WINDOW ASSY.
13) Unscrew the six T6+ screws in the order shown
and discard them.
14) Release the PWB.
15) Release the NFC ANTENNA MODULE and LCD
SHIELD.
16) Release the LCD.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
15 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
17) Remove the PWB assembly. 18) Open the connector of the 2PD NFC MODULE.
19) Release the NFC ANTENNA MODULE with SS-93. 20) Release the NFC ANTENNA MODULE on both
sides.
21) Remove the NFC ANTENNA MODULE. 22) Open the clip of the LCD SHIELD.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
16 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
23) Remove the LCD SHIELD ASSY. 24) Remove the EARPIECE.
25) Open the LCD connector. 26) Remove the LCD.
27) Separate the 2PD NFC MODULE from the PWB. 28) Remove the 2PD NFC MODULE.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
17 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
29) Press out the first clip of the ANTENNA
ASSEMBLY.
30) Press out the second clip of the ANTENNA
ASSEMBLY.
31) Remove the ANTENNA ASSEMBLY. 32) Release the CONN CHR DIA 2.0mm.
- END OF DISASSEMBLY-
33) Remove the CONN CHR DIA 2.0mm.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
18 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
10. ASSEMBLY HINTS
1) Tighten the screws to the torque of 20 Ncm in the
order shown.

Nokia 6216 classic
RM-531
Service Manual Level 1&2
19 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
11. SOLDER COMPONENTS
X2800G2200
S2420
S2425
X6001
F2000
X2001
V2410
V2412
V2400
S2421
X2003
X7804
X6000
X7803
X7801
X7802
Ver. 1.0

www.s-manuals.com