Nokia 1265 Quick start guide

Nokia Customer Care
1265 (RH-103)
Mobile Terminal
Disassembly/Assembly
Issue 1 04/2007 Company Confidential ©2007 Nokia Corporation

1265 (RH-103)
Disassembly/Assembly
Contents Page
Safety Information.................................................................................................... 3
ESD Protection..................................................................................................3
Disassembly Instructions.......................................................................................... 4
1. Remove Battery Cover (B-cover) ..................................................................4
2. Disassemble A-Cover module and Engine....................................................5
3. Remove Keymat from A-cover.......................................................................7
4. Remove Receiver (Earpiece) ........................................................................7
5. Remove all the screws ..................................................................................7
6. Remove PWB Assembly................................................................................8
7. Separate UI from PWB..................................................................................8
8. Remove LCD Display....................................................................................8
9. Remove SAM Module ...................................................................................9
10. Remove Vibrator..........................................................................................9
11. Remove DC Jack.......................................................................................10
12. Remove Earphone ....................................................................................10
Assembly Instructions ............................................................................................ 11
1. Place Earphone Jack ..................................................................................11
2. Place DC Jack.............................................................................................11
3. Place the Vibrator........................................................................................12
4. Place the SAM Module................................................................................12
5. Place the PWB............................................................................................12
6. Connect the UI with PWB............................................................................13
7. Assemble LCD Module Shielding................................................................13
8. Bolt all the screws .......................................................................................13
9. Assemble Receiver (Earpiece) ....................................................................14
10. Keymat and A-cover Assembly..................................................................14
11. Assemble A-Cover and Engine..................................................................14
12. Assemble Battery cover.............................................................................15
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NokiaCustomerCare Disassembly/Assembly
Safety Information
Adhere to the following guidelines when assembling and disassembling the
mobile terminals.
zQUALIFIED SERVICE
Only qualified personnel may install or repair mobile terminal equipment.
zACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect
incompatible products.
zCONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed
safety instructions. Do not connect incompatible products
ESD Protection
Always follow ESD protection guidelines when disassembling and assembling
the mobile terminal. To avoid potential ESD damage, the recommendation is
to treat all assemblies and components as if they are sensitive to ESD.
(1) All Surface Mounted components must be handled as electrostatic
sensitive components.
(2) Prevent static discharge failures to all semiconductors and modules
containing ESD sensitive components by using appropriate ESD protective
equipment.
(3) Do not touch the component with bare hands, and always wear a
grounded wrist strap or footwear.
(4) A mobile terminal that is ready for use can be handled normally without
ESD protection. The battery can be replaced in normal conditions of use.
(5) All ESD-sensitive parts must be packed in metallized protective bags
during shipping and handling outside any ESD Protected Area (EPA).
Be especially careful to avoid contaminating the mobile terminal with any dust
during assembly.
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1265 (RH-103)
Disassembly/Assembly
Disassembly Instructions
Use the following steps to disassemble the mobile terminal.
1. Remove Battery Cover (B-cover)
A. Turn the mobile terminal off.
B. Force to unsnap of the snaps of battery cover, and slide Battery cover away
from the mobile terminal.
C. Remove battery.
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1265(RH-103)
NokiaCustomerCare Disassembly/Assembly
2. Disassemble A-Cover module and Engine
Unsnap A-cover snaps and separate A-cover from D-cover. (Be aware that there
are two-sets of snaps retaining both pieces as one unit.)
Top view Bottom view
Side view Side view
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Disassembly/Assembly
A. Unsnap the bottom snaps of the terminal.
B. Unsnap the side snaps of the terminal.
C. Unsnap the top snaps of the terminal.
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NokiaCustomerCare Disassembly/Assembly
3. Remove Keymat from A-cover
Unsnap the snaps (2 sets) between A-cover and Keymat, then separate Keymate
from A-cover. Be careful of keeping from damages of A-cover alignment pins and
Keymat mechanical.
4. Remove Receiver (Earpiece)
Remove Receiver by using the tweezers. Be careful not to damage the spring
contacts.
5. Remove all the screws
Use a non-conductive Torx #6 screwdriver to remove the six screws. Note the order
of removal in the order shown. The torque driver setting recommendation is 15+/-2
Ncm @ 450 +/- 50 rpm.
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Disassembly/Assembly
6. Remove PWB Assembly
Gently grip both sides of the mobile terminal and gently pulls out UI/PWB
assembly vertically, so as to free it from D-cover Assembly.
7. Separate UI from PWB
Gently lift UI assembly from PWB. Be careful not to damage the LCD Module
Connector.
8. Remove LCD Display
A. Use a tweezers to unsnap and remove LCD Module from LCD Module
Shielding Assy.
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1265(RH-103)
NokiaCustomerCare Disassembly/Assembly
B. Stick a protect film to keep display surface from particles remained.
9. Remove SAM Module
Using the tweezers, gently unsnap SAM Module and pull up to remove it from
D-cover.
Note: Care must be taken not to touch, bend or damage the electrical contacts in
any way. If so, SAM Module must be replaced. The speaker is an integral part of
SAM Module to ensure optimum RF performance and must not be replaced
individually.
10. Remove Vibrator
Use the tweezers to grab the vibrator and pull upwards gently to remove it from
D-cover.
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Disassembly/Assembly
11. Remove DC Jack
Without touching the connectors, use tweezers to grasp DC jack and pull up to
remove it from D-cover.
12. Remove Earphone
Without touching the connectors, use tweezers to grab Earphone JackAssy and
remove it from D-cover.
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NokiaCustomerCare Disassembly/Assembly
Assembly Instructions
Use the following steps to assemble the mobile terminal.
1. Place Earphone Jack
Without touching the connectors, use the tweezers to clip Earphone JackAssy
and place it to D-cover.
2. Place DC Jack
Without touching the connectors, use tweezers to clip DC jack and place it to
D-cover.
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Disassembly/Assembly
3. Place the Vibrator
Use tweezers to clip the vibrator and place it to D-cover.
4. Place the SAM Module
Using the tweezers, gently place and snap SAM Module into D-cover.
5. Place the PWB
Align the tooling pins and tooling holes ,then gently place PWB into D-cover.
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NokiaCustomerCare Disassembly/Assembly
6. Connect the UI with PWB
A. Connect the BTB to connect display and PWB.
B. Release the protect film on the display surface.
7. Assemble LCD Module Shielding
Snap and assemble LCD Module Shielding Assy.
8. Bolt all the screws
Use a non-conductive Torx #6 screwdriver to remove the six screws, the torque
driver set to 15+/- 2 Ncm @ 450 +/-50 rpm is recommended.
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9. Assemble Receiver (Earpiece)
Stick the twins adhesives on the bottom of Receiver, then place it in the cavity of
A-cover. Be careful not to damage the spring contacts.
10. Keymat and A-cover Assembly
Assemble Keymat into A-cover by aligning to the tooling pins of A-cover and Key-
mat module tooling holes, then snap the snaps between A-cover and Keymat
module. Place the rubber tail into the microphone cavity .Be careful not to damage
the spring contacts.
11. Assemble A-Cover and Engine
Align and force to snap A-cover and Engine.
A. Top side snap force.
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NokiaCustomerCare Disassembly/Assembly
B. Side snaps.
C. Bottom side snap.
12. Assemble Battery cover
Align and force to Battery cover till the snaps locked.
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