norbar EvoTorque CTC123 User manual

OPERATOR’S MANUAL
EVOTORQUE® BATTERY CHARGER
(CTC123 (60335))
Part Number 34468 | Issue 1 | Original Instructions (English)
© Norbar Torque Tools Ltd 2019
NORBAR TORQUE TOOLS PTE LTD
194 Pandan Loop
#07-20 Pantech Business Hub
SINGAPORE 128383
Tel + 65 6841 1371
Email [e-mail]
NORBAR TORQUE TOOLS (SHANGHAI) LTD
91 Building- 7F, No. 1122, Qinzhou North Road,
Xuhui District, Shanghai
CHINA 201103
Tel + 86 21 6145 0368
Email [e-mail]
NORBAR TORQUE TOOLS INDIA PVT. LTD
Plot No A-168, Khairne Industrial Area,
Thane Belapur Road, Mahape,
Navi Mumbai – 400 709
INDIA
Tel + 91 22 2778 8480
Email [e-mail]
www.norbar.com
NORBAR TORQUE TOOLS LTD
Wildmere Road, Banbury, Oxfordshire,
OX16 3JU
UNITED KINGDOM
Tel + 44 (0)1295 753600
Email [e-mail]
NORBAR TORQUE TOOLS
45–47 Raglan Avenue, Edwardstown,
SA 5039
AUSTRALIA
Tel + 61 (0)8 8292 9777
Email [e-mail]
NORBAR TORQUE TOOLS INC
36400 Biltmore Place, Willoughby,
Ohio, 44094
USA
Tel + 1 866 667 2279
Email [e-mail]

EN
English
Operator’s Manual
Original Instructions
DA
Dansk
Betjeningsvejledning
Oversættelse af oprindelige instruktioner
NL
Nederlands
Handleiding
Vertaling Van De Originele Instructies
FI
Suomi
Käyttäjän opas
Käännös a lkuperäisistä ohjeista
FR
Français
Manuel d'utilisation
Traduction des instructions originales
DE
Deutsch
Bedienungsanleitung
Übersetzung der Originalanweisungen
IT
Italiano
Manuale d'uso
Traduzione delle istruzioni generali
NO
Norsk
Manual for maskinoperatør
Oversettelse av de originale instruksjonene
PL
Polski
Instrukcja obsługi
Tłumaczenie oryginalnej instrukcji
PT
Português
Manual do utilizador
Tradução das Instruções Originais
ES
Español
Manual del operario
Traducción de las instrucciones originales
SV
Svenska
Bruksanvisning
Översättning av bruksanvisning i original

1
SAFETY MESSAGES
Norbar provides safety messages to cover
reasonable situations that may be encountered when
operating, servicing or repairing cordless tools. It is
the responsibility of operators and servicing
technicians to be knowledgeable about the
procedures, tools and materials used, and to satisfy
themselves that the procedures, tools and materials
will not compromise their safety, that of others in the
workplace or the tool.
Read these instructions carefully before using
battery charger. Read all cautionary marking on
battery, charger and all tools or products that use
the batteries.
IMPORTANT
SAFETY
INSTRUCTIONS
DANGER—TO REDUCE THE RISK OF FIRE
OR ELECTRIC SHOCK, CAREFULLY FOLLOW
THESE INSTRUCTIONS.
1. This manual contains important safety and
operating instructions for the Norbar (CTC123
(60335)) Charger.
2. Before using battery charger, read all
instructions and cautionary markings on battery
charger, battery and product using battery.
3. CAUTION—To reduce risk of injury, charge
only Norbar EBP series type rechargeable
batteries. Other types of batteries may burst
causing personal injury and damage.
4. Do not expose charger to rain, moisture, or
snow.
5. Use of an attachment not recommended or sold
by the battery charger manufacturer may result
in a risk of fire, electric shock, or injury to
persons.
6. To reduce risk of damage to cord, pull by the
plug rather than the cord when disconnecting
the charger.
7. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress.
8. Do not operate the charger with damaged cord -
replace it immediately.
9. Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in
any way; take it to a qualified service person.
10. Do not disassemble charger; take it to a
qualified service person when service or repair
is required. Incorrect reassembly may result in a
risk of electric shock or fire.
11. To reduce risk of electric shock, unplug charger
before attempting any maintenance or cleaning.
Turning off controls will not reduce this risk.
12. The appliance can be used by children aged
from 16 years and above and persons with
reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they
have been given supervision or instruction
concerning use of the appliance in a safe way
and understand the hazards involved.
13. Children shall not play with the appliance.
Cleaning and user maintenance shall not be
made by children without supervision.
14. Do not recharge non-rechargeable batteries.
15. Never attempt to connect two chargers together.
16. Have your charger serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the charger is
maintained.
17. For the location of the nearest Norbar repair
centre, please call customer service +44 (0)
1295753600.
18. To reduce risk of battery explosion, follow these
instructions.
19. Never smoke or allow an open spark or flame in
the vicinity of the battery or engine.
20. Never charge a frozen battery.
21. Do not operate charger in a closed-in area or
restrict ventilation in any way.
22. Do not use an extension cord unless absolutely
necessary. If an extension cord must be used,
make sure that the:
— Pins on the plug of the extension cord are the
same number, size and shape of those of the
plug on the charger,
— Extension cord is properly wired and in good
electrical condition, and
— Wire size is large enough for AC ampere
rating of charger as follows
Charger
Cord Length
Wire Size
100-120
Volt
25 feet / 50 feet / 100
feet
18 AWG
220-240
Volt
50 meters
75 meters
0.75 mm
1.0 mm
Recommended Extension Cord Length
SAVE THESE
INSTRUCTIONS

2
Safety Instructions for Battery
WARNING
Risk of explosion or fire.
• Do not store the tool and battery in locations
where the temperature may reach or exceed
49°C (120°F).
• CTC123 chargers will not charge battery when
temperature is below 0°C (32°F) or above 45°C
(113°F).
• Do not incinerate the battery, even if severely
damaged or completely exhausted. The
battery may explode in fire.
• Cover the battery pack terminals with heavy
adhesive tape after removing the battery pack.
• Do not attempt to destroy or disassemble the
battery pack or remove any of its components.
• Do not charge using an engine generator or
DC power source.
Explosion or flames can cause injury.
Risk of electric shock.
• Do not disassemble the battery.
• Do not short circuit the battery.
• Charge battery pack only with the charger
provided.
• Disconnect battery pack when not in use,
before servicing and when changing
accessories.
• Do not charge using an engine generator or
DC power source.
Electric shock or fire can cause injury.
Risk of burn.
• Battery leakage may occur under conditions of
extreme usage or temperature.
• Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
Burns can cause injury.
Safety Rules for Battery Disposal
WARNING
Risk of explosion or fire.
Do not throw away used batteries! Placing spent
Lithium-Ion batteries into the general
waste may be ILLEGAL.
Where possible contact RBRC™ to
dispose of the battery. The RBRC™
seal on the Lithium-Ion battery
contained in this product indicates
that Norbar is voluntarily participating in an industry
program to collect and recycle these batteries at the
end of their useful life.
Alternatively dispose of the battery following local
regulations.
If in doubt contact a Norbar authorized repair centre
for recycling information.
Explosion or flames can cause injury.
Risk of burn.
• Do not attempt to disassemble the battery or
remove any component projecting from the
battery terminals.
• Prior to recycling, protect exposed terminals
with heavy insulating tape to prevent shorting.
Fire can cause injury.
FCC Regulations
This device complies with Part 15,
Subpart B of the FCC Rules.
Operation is subject to the following two
conditions:
1. This device may not cause harmful interference,
and
2. This device must accept any interference
received, including interference that may cause
undesired operation.
SAVE THESE
INSTRUCTIONS

3
FUNCTIONAL DESCRIPTION
A – LED display for each 14V and 18V pair
SPECIFICATIONS
Battery Charger Specifications
(Norbar CTC123 (60335))
Input 100-240VAC, 50/60Hz
Output Battery 18V DC 5A
Battery 7.2 / 14.4V DC 3A
USB 5V DC 1A
Weight 1.4 kg (3.0 lb)
Safety Standards EN 60335-1 & EN 60335-2-29
EMF Standards EN 62233
EMC Standards EN 55014-1, EN 55014-2,
EN 61000-3-2 & EN 61000-3-3
Charging Temperature Range 0°C (32°F) to
45°C (113°F)
NOTE: If the equipment is used in a manner not
specified by the manufacturer, the
protection provided by the equipment may
be impaired.
Symbology
V
Refer to
Operator’s
Manual
Volts
Direct
Current
CE
MARK
Do not
place in
general
waste
Battery Pack Specifications
(Norbar EBP 60334)
Type Lithium-Ion
Voltage 18 VDC (3.6V X 5 cells)
Weight 0.75 kg (1.65 lb)
Charge Time 70 min (approximately)
Life 1,000 cycles (Note: 1 cycle = 1
charge and 1 discharge)
Capacity 5.0 A•H
Discharge Temperature Range 20°C (-4°F) to
60°C (140°F)
OPERATION
AC Cord and Plug Requirement
1. Cord rating
— 120V, 10A, Type: SPT-2, 18AWG.
— 240V, 2.5A, Type: H03VVH2-F, 2X0.75mm or
equivalent.
2. Cord length: min.1.8m (6 feet); max. 6.1m (20
feet) including output cord.
3. Cord type: must comply with requirement set out
by the safety approval / certification
Organization of each country of use.
Battery Charging
1. If charger is supplied with a separate charger
cord, plug cord into charger.
2. Plug the other end of charger into the AC power
source.
3. Insert battery pack in charger. Press lightly on
battery pack until it stops. The charger is
equipped with a 4-LED fuel gauge that indicates
25%, 50%, 75% and 100% state of charge.
When the battery makes contact, all 4 green
LEDs on the fuel gauge of the charger will flash
twice and then the charger will step through the
Figure 2: Inserting the Battery Pack
into the Charger
Figure 1: Battery Charger

4
4 LEDs and stop at the one flashing green LED
that signifies the battery state of charge and that
the battery is charging. LED display for each
14V and 18V pair.
4. Certain built-in safety protections may lock the
charger off. If no charger light illuminates,
remove the battery and unplug the charger for
10 minutes. Plug the charger back in and insert
a known good battery. If no light comes on the
charger is faulty and must be replaced.
5. The charger will not charge if the battery pack is
too hot or too cold. The charger will show a
flashing yellow LED and wait until the battery
temperature is between 0°C (32°F) and 45°C
(113°F) to begin fast charging.
6. Standard fast charging time is 30 minutes.
Charger may take longer than 30 minutes. The
charge cycle may be longer if the battery has
been left in a low state of charge for an
extended period of time. When the charge is
complete, all 4 green LED’s stay illuminated.
7. A flashing red LED indicates the battery is faulty
and the charger will not charge. Remove the
battery from the charger and replace the battery.
8. The charger has one USB port; its output current
is 1 A and output voltage is 5 VDC. Do not
connect to an appliance requiring over 1 A.
BATTERY PACK
Battery Pack Protection
To maximize performance and battery life, the
Lithium-Ion battery is protected by safety circuits in
the tool and the charger. They monitor battery
voltage, discharge/charge amperage and
temperature.
Cold Weather Operation
The Lithium-Ion battery can be used in temperatures
down to -20°C (-4°F). When the battery pack is very
cold, run the tool at no load to warm the battery and
then use the tool normally.
Hot Weather Operation
If the Lithium-Ion battery temperature reaches 45°C
(113°F), the protection circuit will turn off the battery.
Once the battery has cooled down, the charger will
resume normal operation.
Storage
Do not expose your battery pack to water or rain; this
could damage the battery pack.
Fully charge the battery before placing it in storage.
For optimum life, store the Lithium-Ion batteries at
room temperature away from moisture. Permanent
capacity loss can result if batteries are stored for a
long period at high temperature.
MAINTENANCE
Service
Service of a charger requires extreme care and
knowledge. Service should be performed only by a
qualified service technician.
• Always check charger for damaged parts before
use.
• Replace or repair damaged parts before use.
Check broken parts, mounting, and any other
conditions that may alter operation.
• Have damaged parts properly repaired or
replaced by an Authorized Service Centre.
• Maintain chargers. Keep chargers dry, clean, and
free of oil and grease for better and safer
performance.
• For location of the nearest Norbar repair centre,
call Norbar customer service at +44 (0) 1295
753600.
• When charging or discharging a Lithium-Ion
battery over a short period of time, the internal
temperature of the battery pack increases
substantially. This is normal.
• Under ideal working conditions the useful life of a
lithium ion battery pack is around 1000
charge/discharge cycles. Improper care and
maintenance shortens battery life and the amount
of time the battery holds a charge.
• Use only with Norbar charging equipment that
specifies a EBP series battery pack.
• Avoid short circuiting the battery pack. Permanent
damage to the pack can occur from high current
discharge.
WARNING
• Unplug charger from outlet before starting the
disassembly procedure.
• Remove the battery pack from the tool before
starting the disassembly procedure. Short-
circuiting the battery pack can cause fire or
personal injury.
• Use safety equipment. Always wear eye
protection.

OPERATOR’S MANUAL
EVOTORQUE® BATTERY CHARGER
(CTC123 (60335))
Part Number 34468 | Issue 1 | Original Instructions (English)
© Norbar Torque Tools Ltd 2019
NORBAR TORQUE TOOLS PTE LTD
194 Pandan Loop
#07-20 Pantech Business Hub
SINGAPORE 128383
Tel + 65 6841 1371
Email [e-mail]
NORBAR TORQUE TOOLS (SHANGHAI) LTD
91 Building- 7F, No. 1122, Qinzhou North Road,
Xuhui District, Shanghai
CHINA 201103
Tel + 86 21 6145 0368
Email [e-mail]
NORBAR TORQUE TOOLS INDIA PVT. LTD
Plot No A-168, Khairne Industrial Area,
Thane Belapur Road, Mahape,
Navi Mumbai – 400 709
INDIA
Tel + 91 22 2778 8480
Email [e-mail]
www.norbar.com
NORBAR TORQUE TOOLS LTD
Wildmere Road, Banbury, Oxfordshire,
OX16 3JU
UNITED KINGDOM
Tel + 44 (0)1295 753600
Email [e-mail]
NORBAR TORQUE TOOLS
45–47 Raglan Avenue, Edwardstown,
SA 5039
AUSTRALIA
Tel + 61 (0)8 8292 9777
Email [e-mail]
NORBAR TORQUE TOOLS INC
36400 Biltmore Place, Willoughby,
Ohio, 44094
USA
Tel + 1 866 667 2279
Email [e-mail]