Rothenberger ROMAX Compact User manual

12 ENGLISH
Contents
Page
1.1 Intended use.....................................................................................................................13
1.2 General Power Tool Safety Warnings...............................................................................13
1.3 Special safety instructions ................................................................................................15
2.1 Technical data battery charger .......................................................................................17
3.1 Changing the battery (A)...................................................................................................17
3.2 EMERGENCY STOP Button (B-1)....................................................................................18
3.3 LED (B-2) .........................................................................................................................18
3.4 To switch on (B-3) ............................................................................................................18
3.5 To insert the press jaw (C)................................................................................................18
3.6 To turn the press jaw (D) ..................................................................................................18
3.7 Operation (E)....................................................................................................................18
3.8 Battery Charger (F).........................................................................................................18
Markings in this document:
Danger!
This sign warns against the danger of personal injuries.
Caution!
This sign warns against the danger of property damage and damage to the envi-
ronment.
Ca for action

ENGLISH 13
ROMAX Compact:
The ROMAX Compact is designed exclusively for the use of pressing jaws manufactured by
ROTHENBERGER or that have been declared suitable by ROTHENBERGER.
The device and the press jaws are designed exclusively for crimp fittings, for which the corre-
sponding pressing jaws have been designed. Any other or additional use shall be deemed im-
proper.
ROTHENBERGER cannot accept any liability for the resultant consequences and damage, nor
for the use of pressing jaws from other manufacturers, neither for damage caused by these
pressing jaws.
Proper usage also includes compliance with the operating manual, compliance with the inspec-
tion and servicing conditions and adherence to all the relevant safety regulations.
The ROMAX Compact is a handheld electric machine and must not be used for stationary appli-
cations.
This device may only be used correctly as described.
Battery / Charger:
The quick charger charges ROTHENBERGER batteries 14,4V DC 2,6Ah art. no.: 15418.
Do not use this product in any other way as stated for normal use.
WARNING!
Read a safety warnings and a instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and or serious in-
jury.
Save a warnings and instructions for future reference.
electrically-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area c ean and we it. Cluttered and dark areas invite accidents.
b) Do not operate power too s in exp osive atmospheres, such as in the presence of
f ammab e iquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep chi dren and bystanders away whi e operating a power too . Distractions can
cause you to lose control.
2) E ectrica safety
a) Power too p ugs must match the out et. Never modify the p ug in any way. Do not use
any adapter p ugs with (grounded) power too s. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with grounded surfaces such as pipes, radiators, ranges and re-
frigerators. There is an increased risk of electric shock if your body is grounded.
c) Do not expose power too s to rain or wet conditions. Water entering a power tool will in-
crease the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pu ing or unp ugging the
power too . Keep cord away from heat, oi , sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power too outdoors on y, use an extension cords suitab e for out-
door use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power too in a damp ocation is unavoidab e, use a residua current de-
vice (RCD) protected supp y. Use of an RCD reduces the risk of electric shock.
3) Persona safety

14 ENGLISH
a) Stay a ert, watch what you are doing and use common sense when operating a power
too . Do not use a power too whi e you are tired or under the inf uence of drugs, a -
coho or medication. A momentary lack of attention while operating power tools may result
in serious personal injury.
b) Use persona protective equipment. A ways wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropri-
ate conditions will reduce personal injuries.
c) Prevent unintentiona starting. Ensure the switch is in the off-position before connect-
ing to power source and/or battery pack, picking up or carrying the too . Carrying
power tools with your finger on the switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning the power too on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and ba ance at a times. This enables better
control of the power tool in unexpected situations.
f) Dress proper y. Do not wear oose c othing or jewe ery. Keep your hair, c othing and
g oves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and co ection faci ities,
ensure these are connected and proper y used. Use of these devices can reduce dust re-
lated hazards.
4) Power too use and care
a) Do not force the power too . Use the correct power too for your app ication. The cor-
rect power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power too if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the p ug from the power source and/or the battery pack from the power
too before making any adjustments, changing accessories, or storing power too s.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store id e power too s out of the reach of chi dren and do not a ow persons unfami -
iar with the power too or these instructions to operate the power too . Power tools are
dangerous in the hands of untrained users.
e) Maintain power too s. Check for misa ignment or binding of moving parts, breakage
of parts and any other condition that may affect the power too s operation. If dam-
aged, have the power too repaired before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting too s sharp and c ean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power too , accessories and too bits etc., in accordance with these instruc-
tions, taking into account the working conditions and the work to be performed. Use
of the power tool for operations different from those intended could result in a hazardous sit-
uation.
5) Battery too use and care
a) Recharge on y with the charger specified by the manufacturer. A charger that is suita-
ble for one type of battery pack may create a risk of fire when used with another battery
pack.
b)
WARNING! Use power too s on y with specifica y designated battery packs
and respective y battery types. Use of any other battery packs may create a risk
of explosions, injury and fire.
c) When battery pack is not in use, keep it away from other meta objects ike paper
c ips, coins, keys, nai s, screws, or other sma meta objects that can make a connec-
tion from one termina to another. Shorting the battery terminals together may cause
burns or a fire.

ENGLISH 15
d) Under abusive conditions, iquid may be ejected from the battery; avoid contact. If
contact accidenta y occurs, f ush with water. If iquid contacts eyes, additiona y seek
medica he p. Liquid ejected from the battery may cause irritation or burns.
6) Service
Have your power too serviced by a qua ified repair person using on y identica re-
p acement parts. This will ensure that the safety of the power tool is maintained.
The term press jaw also includes main Jaw and press ring.
ROMAX Compact:
Never hold your fingers or other body parts in the working area of the cylinder or the press jaws.
Remove the battery before carrying out any work on the machine.
If the device is so badly damaged that electric cables or drive parts are exposed, disconnect the
mains plug immediately and contact your service outlet. Unauthorised repair work may result in
the user suffering major injuries or even death.
Only personnel trained in how to use the device may make crimp pipe joints using the ROMAX
Compact.
The machine may only be used with a press jaw inserted into it. The press jaw must be in per-
fect technical condition.
Only start the machine if it is in perfect working order.
Servicing and repair work may only be carried out by workshops authorised by ROTHEN-
BERGER.
Use only suitable press jaws and press fitting systems that have been approved by ROTHEN-
BERGER.
After you have inserted the press jaw check that the bolt is securely locked.
In the event of problems during the pressing process, press the EMERGENCY STOP button.
Check that the pipe joint is secure after you have completed the pressing process.
Imperfect pipe joints must be compressed again using a new fitting.
Follow the installation instructions supplied by the fitting and pipe manufacturers.
Assure by pressing leaky press fittings that no humidity respectivily lotic water reaches into the
inside of the machine!
After finishing the work, check the installation with appropriate testing equipment and assure that
it is leakproof!
Battery / Charger:
This charger is not intended for use by chi dren and persons
with physica , sensory or menta imitations or a ack of experi-
ence or know edge. This charger can be used by chi dren aged 8
and above and by persons who have physica , sensory or menta
imitations or a ack of experience or know edge if a person re-
sponsib e for their safety supervises them or has instructed
them in the safe operation of the charger and they understand
the associated dangers. Otherwise, there is a danger of operating
errors and injuries
Supervise chi dren during use, c eaning and maintenance. This
will ensure that children do not play with the charger.
Do not charge non-rechargeab e batteries!
RISK OF EXPLOSION!
Physica injury!!

16 ENGLISH
The battery charger may not be used to charge other batteries or rechargeable batteries.
Ventilation slots of the battery charger must not be covered up.
Please pay attention to the following symbol on the label of the charger:
This tool is only suitable for indoor use. Never expose tool to rain!
No metal parts are allowed to enter the battery section of the charger (risk of short circuit).
RISK OF FIRE! Short-circuit! Do not bridge contacts of the battery
charger with meta parts!
Do not charge battery in direct sun ight. Only use the battery in an ambient temperature be-
tween -10°C and 60°C.
RISK OF FIRE! Never charge batteries near acids and high y f ammab e mate-
ria s.
Battery fluid may leak from damaged removable batteries under conditions of extreme load or
extreme temperatures. Any areas that have come into contact with battery fluid should be
washed immediately with soap and water. If battery fluid comes into contact with the eyes rinse
them thoroughly for at least 10 minutes and consult a doctor immediately.
Do not store batteries with metal objects (danger of short circuit).
Check before each use: Carry out a visual inspection each time before using the battery
charger. Never charge a damaged battery pack. Replace by a new one.
The power supply (plug) charging cable should be inspected regularly for signs of damage and
ageing (brittleness) and should only be used in perfect condition.
Never break open battery packs and chargers and store only in dry rooms. Keep dry at all times.
Storage:
The battery should be disconnected from the battery charger, so that the fully charged battery
does not discharged in the charger.
Only store the charger unplugged and only in temperature between 0-30°C.
Do not store the charger in direct sunlight!!
Transport:
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation require-
ments. The user can transport the batteries by road without further requirements. When being
transported by third parties (e.g.: air transport or forwarding agency), special requirements on
packaging and labelling must be observed. For preparation of the item being shipped, consulting
an expert for hazardous material is required.
Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and
pack up the battery in such a manner that it cannot move around in the packaging. Please also
observe specific national regulations.
Battery voltage ................................
................................
14,4 V
Battery capacity. ................................
................................
2,6 Ah
Rated power consumption ................................
...................
280 W
Motor speed. ................................................................
........
12000 1 min
Maximum piston force ................................
..........................
max. 21 kN
Pressing time (according to nominal size)
............................
ca. 6-9 s
Dimensions (L x W x H) ................................
.......................
380 x 70 x 90 mm
Weight (without battery) ................................
.......................
ca. 2,0 kg
Working range. ................................
................................
Ø 12 40 mm (system- dependent)
Application temperature range ................................
.............
-10 60°C 14 140°F

ENGLISH 17
Operating mode ................................
................................
S3
Sound pressure level (L
pA
) ................................
...................
71 dB (A) ¦ K
pA
3 dB (A)
Sound power level (L
WA
) ................................
......................
82 dB (A) ¦ K
WA
3 dB (A)
The noise level during operation can exceed 85 dB (A). Wear ear protection!
Measurements found in compliance with EN 60745-1.
Vibration total value ................................
.............................
2
¦ K= 1,5m s
2
The vibration level given in this information sheet has been measured in accordance with a
standardised test given in EN 60745 and may be used to compare one tool with another. It may
be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool.
However if the tool is used for different applications, with different accessories or
insertion tools or is poorly maintained, the vibration emission may differ. This may
significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the
times when the tool is switched off or when it is running but not actually doing the
job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibra-
tion such as: maintain the tool and the accessories, keep the hands warm, organisa-
tion of work patterns.
Battery, art.-no.: 15418 Charger, art. no.: EU 15017,
AUS 1500000230,
US 1000001827
Typ model ................................
......
Lithium-Ion
Battery
Typ model
................................
Charger for 14,4V
Li-Ion Akku
Voltage ................................
...........
14,4 V DC Input voltage
................................
220-240 V AC
110V AC
Capacity ................................
.........
2,6 Ah Input capacity
................................
0,4 - 0,8 A max.
Max. discharging temperature.
........
-20°C +60°C Input frequency
................................
50 60 Hz
Approx. charging time (90% full)
.....
ca. 70 min Input power
................................
70 W max.
Weight ................................
............
ca. 470 g Charging voltage
...............................
7,2 - 16 V DC
Max. charge current
..........................
3 A max.
Rated output
................................
48 W max.
Number of battery cells
.....................
8
Recharge battery pack before first use! Weight
................................
ca. 450 g
Deep discharge protection may influence empty
battery detection of the machine!
Pay attention to the electrical outlet
voltage! Check the label on the bottom
of the charger.
Insert battery until the catch clicks into place. (LED flashes briefly = Contact made). To remove
press the catch and take out the battery.
If the battery voltage is lower than necessary, the LED flashes red. Charge the battery in
the charger.

18 ENGLISH
If there is any danger to personnel or the machine during the pressing process, press the
EMERGENCY STOP button immediately and release the ON switch. The valve will open and
the piston will return to its initial position.
The LED can indicate the following:
F ashes red: Battery is flat. The current press process will be ended automatically. The ON but-
ton will then be disabled and a new cycle can only be started once the battery has been
charged.
Lights up red: After 10.000 press cycles the LED lights up red after each moulding cycle to in-
dicate that the next inspection is due. An internal counter keeps a record of the number of press-
ing since leaving the factory.
Press the ON button until the pressing process has been completed. The motor cut out indicates
the end of the moulding cycle.
Remove battery!
Open the bolt (1).
Insert the appropriate press jaw for the job in hand (2).
Lock the bolt (3).
After changing the press jaw it is essential to ensure that, once engaged, the crimping jaw
matches the profile being moulded and the nominal width of the fitting being moulded. A visual
inspection must be carried out in order to determine that the press jaw is fully closed at the end
of the press cycle.
The press jaw can be turned through 270° depending on the application.
Use only system-compatible press fittings and press jaws designed for them. The nominal size
of the press jaw must be identical with the nominal size of the press fitting.
When inserting the pipe press fitting system, there is a risk of crush injuries for the
fingers or other body parts near the press jaw!
Push the press fitting on to the pipe (1). Pull the press jaw apart and insert the pipe with the
press fitting at right angles.
There must be no foreign bodies between the press contour and the fitting. If you fail to
ensure this, the pressing process will not produce a perfect joint!
Press and hold the ON button until the moulding cycle is finished (2). The motor cut out indi-
cates the end of the moulding cycle.
Push the press jaw apart and take the machine off the joint (3).
Do not start the machine while the piston retracts or the emergency shutdown is pressed!
Power connection:
Connect only to single-phase a.c. current and only to the system voltage indicated on the rating
plate. It is also possible to connect to sockets without ground, as the design conforms to safety
class II.
Charging the battery:
ATTENTION! Overvo tage can damage or destroy the batteries and charger.
A ways observe correct vo tage!

ENGLISH 19
The lithium-ion battery can be charged at any charging level and charging can be interrupted at
any time without damaging the battery (no memory effect).
Insert plug of the battery charger into a wall socket. LED (4) red lights up
Connect the battery (1) to the battery charger (2): LED (3) green lights up. Battery is
charged . LED (3) green flashes: Battery is fully charged (For charging time, see Technical
Data).
Remove the battery.
Disconnect plug from the wall socket.
Storage:
The place of storage must be inaccessible to children.
Remove the battery.
Disconnect plug from the wall socket.
Store battery charger in a dry, frost-proof location.
Store the battery on y in a charged state! Fully recharge the battery after 12 months of stor-
age, at the latest!
Troub eshooting:
Before evaluating faults, disconnect the plug!
- LED (3) red flashes: Battery temperature outside the permissible charging temperature (5°C to
45°C 41°F-113°F).
The Charging will begin automatically once the battery reaches the correct charging tempera-
ture.
In the event of other faults, please contact ROTHENBERGER Service. Repairs should only be
carried out by ROTHENBERGER service centres or dealers authorised by ROTHENBERGER.
s:
LED eft (4) LED right (3)
lights up red Charger ready for operation lights up green Charging started
flashes red Charger is defective flashes green Battery is fully charged
lights up red Battery is defective
flashes red Battery is too hot or too cold
ROMAX Compact:
Remove the battery prior to carrying out any work on the machine.
Check that the press jaws are fully functional. Damaged press jaws must not be used and must
be sent to an authorised ROTHENBERGER repair shop.
Check that the press jaw and drive rolls move freely.
Check the bolt for signs of damage at regular intervals. Have damaged bolts replaced by an au-
thorised ROTHENBERGER repair shop.
Clean and grease the drive rolls, the bolt and press jaws when you have finished work.
Use only high quality pressing or ball bearing grease.
The pressing contour must be kept free of grease.
All other servicing, maintenance and repair work must be carried out by an authorised
ROTHENBERGER repair shop.
If the seal is damaged the warranty will be null and void.
After 10.000 pressing cycles or 1 year have the machine serviced by an authorised ROTHEN-
BERGER workshop.
When dispatching the machine ensure that it is packed in its carrying case completely with bat-
tery and charger in the carry case only.
Electro-hydraulic machine does not exceed 3 hours in a -5° C 23°F storage.

20 ENGLISH
Disconnect battery from machine before storing.
Charger:
If the supply cord of this appliance is damaged, it must only be replaced by a repair shop ap-
pointed by the manufacturer, because special purpose tools are required.
Accessory Name ROTHENBERGER Part Number
ROMAX Compact Base machine 015020P
ROMAX Compact Basic Set (without press jaws) 15020
Li-Ion battery 14,4 V 2,6 Ah 15418
Charger 14,4V 230 V Typ C 15017
Main adaptor 230 V 15037
ROMAX Compact Plastic case 015016L
Press jaws www.rothenberger.com
The ROTHENBERGER service locations are available to help you (see listing in catalog or on-
line) and replacement parts and service are also available through these same service locations.
Order your accessories and spare parts from your specialist retailer or using RoService+ online:
Phone: + 49 (0) 61 95 / 800 8200
Fax: + 49 (0) 61 95 / 800 7491
Emai : [e-mail]
www.rothenberger.com
Components of the unit are recyclable material and should be put to recycling. For this purpose
registered and certified recycling companies are available. For an environmental friendly dispos-
al of the non-recyclable parts (e.g. electronic waste) please contact your local waste disposal
authority.
Old batteries can be taken to your specialist dealer who will dispose of them in conformity with
environmental regulations.
For EU countries on y:
Do not dispose of electric tools with domestic waste. In accordance with European
Directive 2012 19 EU on waste electrical and electronic equipment and its implementa-
tion as national law, electric tools that are no longer serviceable must be collected
separately and utilised for environmentally compatible recycling.