North Star 5500 BDG User manual

Proven Performance
MODEL 5500 BDG,ITEM #165913
Belt Driven Generator
M165913B
OWNER’S MANUAL
AnyQuestions, Comments,or Problems?
Call Customer Service at 1-800-270-0810

1
THANK YOU
Thank you forpurchasing a North Star Belt Driven Generator. Your machine is designed for
long life, dependability, and the top performance you demand. Please take time now to read
through this manual so you can better understand the machine’s operation, maintenance and
safety precautions. Everyone who operatesthisgenerator must readand understand this manual.
The time you take now will prolong your generator’s life and prepare you for its safe operation.
Enjoy the exceptional performanceof your North Star Belt Driven Generator.
IMPORTANT
If thismachineisused by anyone who isnotthe owner orisloanedor rented, make certain the
operator:
- Isinstructedinthe safeand properoperation ofthismachine.
- Readsand understandsthemanualspertaining to thismachine.
NOTICE
K-BAR Industries Incorporated reserves the right to make improvements in design and/or
changes in specifications at any time without incurring any obligation to install them on units
previously sold.
TABLE OF CONTENTS
Thank you 1
Specifications 2
Machine componentidentification 3
Generator features 3-4
Introduction 4
ANSI safety definitions 4
Rules forsafe operation 4-5
Installation 5-6
Load application 6-7
Pre-startup preparation 7-8
Generator care 8
Troubleshooting 9

2
SPECIFICATIONS
Item Number #165913
Maximum Output 5500 Watts (W)
Continuous Output 5000 Watts (W)
Voltage 120 /240 Volt(V)
Phase Single phase (4-wire)
Frequency 59.0-62.0 Hertz(Hz)
Power Factor 100 %
Engine 11 hpmax.,9 hp recommended
Engine Speed 3540-3720 RPM
120 VReceptacle 20 Amp (A) duplex
(NEMA 5-20R)
240 VReceptacle 20 Amp (A) Locking Device
(NEMAL6-20R)
CircuitBreaker 20 Amp (A) thermal, push to resetstyle
Dimensions
Length 16.25” (413 cm)
Width 7.25” (184 cm)
Height 7.75” (197 cm)
Gross Weight 53 lb.(24.1 kg)
.

3
MACHINE COMPONENT IDENTIFICATION
Figure 1 (Ref.1-4) 00041
Ref. Description Ref. Description
1Circuit Breakers 5 7/8” shaft
2 120V 20A Duplex Receptacle 6Mounting feet
3240V 20ALocking Receptacle 7 Fan vents
4 Grounding screw
Figure 2 (Ref. 5-7)
00042

4
GENERATOR FEATURES
Reference 1 - Circuit Breakers. This belt driven
single phase generator has 2, 20 amp (A) push to
reset circuit breakers to protect against electrical
overloads.
Receptacles
Reference 2 - 120V Receptacle. The generator
hasanend cover with one duplex (two receptacles in
a commonhousing) receptacleand onelocking device
receptacle. The duplex is a 120 volt (V) 20 amp (A)
straight blade receptacle, National Electrical
Manufacturer’s Association (NEMA) number 5-20R.
This receptacle accepts NEMA plug numbers 5-15P
and5-20P. Each receptacle on the duplex is capable
of drawing20A.
Reference 3 - 240V Receptacle. The locking
deviceisa 240V 20A NEMA L6-20R receptacle. This
receptacle acceptsa NEMA plug number L6-20P.
ALWAYS use grounded male plugs. The neutral
line of the generator is mechanically grounded to the
frame. Matching NEMA male plugs must always be
used.
Reference 4 - Ground Screw. Ground the
generator via the ground screw, to a copper pipe or
rod thatisdrivenintomoist soil.
Reference 5 - 7/8” diameter Shaft. The shaft is
1.50” long andhasa 3/16” keyway.
Reference 6 - Mounting feet. Use these three
locationsto bolt the generator headin place.
Reference 7 - Fan Vents. Never block the vent
slots or insert objects through the slots.
INTRODUCTION
Before attempting to mount your generator,
thoroughly study the instructions and cautions in this
manual to assure you are fully acquainted with the
operation of all components of this generator. Proper
preparation, operation and maintenance will result in
operator safety, best performance and long life of the
generator.
North Star is constantly improving its products.
The specifications outlined herein are subject to
change without prior notice or obligation. The
purchaser and/or user assumes liability of any
modification and/or alterations on this equipment from
original design andmanufacture.
Before using, the user shall determine the
suitability of this product for its intended use and
assumesliabilitytherein.
ANSI SAFETY DEFINITIONS
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death or
seriousinjury. Thissignal wordisto belimited to the
most extremesituations.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in a
deathor serious injury.
CAUTION indicates a potentially hazardous
situation, which ifnotavoided, may resultinminor or
moderateinjury. Itmay also beused to alert against
unsafepractices.
RULES FOR SAFE OPERATIONS
Safety precautions are essential when operating
this generator. Respectful and cautious operation will
considerably lessen the possibilities of a personal
injury. This manual will warn of specific personal injury
potential, and these will be designated by the symbol:
WARNING This generator is equipped
with a grounding screw, located on the generator
frame for your protection. Always complete the
grounding path from the generator to a copper
pipe/rod that is driven into moist earth, to prevent
electrical shock.
ALWAYS use electrical cords that are in good
condition. Worn, bare, frayed or otherwise damaged
cordscan cause electric shock.
NEVER operate the generator, or handle any
electrical equipment while standing in water, while
barefoot, while hands are wet or while in the rain or
snow. Electric shockmay result.
ALWAYS use a ground fault circuit interrupter
(GFCI) in damp or highly electrical conductive areas
andonconstruction job-sitesto preventelectric shock.
ALWAYS remove the spark plug or spark plug
wire before working on the engine or generator, this
preventsaccidental starting.
ALWAYS provide adequate ventilation. Do not
operate generator in any enclosed or narrow space.
Engines consume oxygen and give off deadly carbon
monoxide, a poisonous gas. Improper ventilation will
cause damage to generator and possible injury to
people.