North Star 1572041 User manual

M1572041G.1
157
Owner’s Manual
Cold Water, Belt Drive Pressure Washer
(For Portable Outdoor Use only)
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the
pressure washer, shut off the engine and get to fresh air RIGHT AWAY.
Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up”section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Replace Temporary Pump Oil Plug: Pump is shipped with oil but with temporary shipping plug. Check pump oil
level before starting and replace temporary shipping plug with permanent oil fill plug provided within plastic bag
containing this Owners’s Manual.
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Operations", section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use. Use chemical
adjustment knob to regulate cleaning power (on select units).
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See “Maintenance Schedule Summary”for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 1572041, 1572042
SERIAL NUMBER: _____________

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Table of Contents
Equipment Protection Quick Facts ........................................................................................................................................ 1
TABLE OF CONTENTS................................................................................................................................................2
ABOUT YOUR PRESSURE WASHER.........................................................................................................................4
SPECIFICATIONS ........................................................................................................................................................5
COMPONENT IDENTIFICATION..................................................................................................................................6
SAFETY ........................................................................................................................................................................7
Hazard Signal Word Definitions ............................................................................................................................................ 7
SAFETY LABELING.....................................................................................................................................................8
Safety Decal Locations ......................................................................................................................................................... 8
Safety Decals........................................................................................................................................................................ 9
INITIAL SET-UP..........................................................................................................................................................10
Step 1. Inspect & Unpack...................................................................................................................................................... 10
Step 2. Assembly of Pressure Washer................................................................................................................................. 12
Install Pressure Washer Handle.......................................................................................................................................... 12
Step 3. Select Suitable Location........................................................................................................................................... 12
Outdoor Use Only ............................................................................................................................................................... 13
Install Spark Arrestor (if Required)...................................................................................................................................... 14
OPERATION ...............................................................................................................................................................15
Follow Safety Rules for Operation ....................................................................................................................................... 15
Preparing for Operation ........................................................................................................................................................ 16
Check/Add Oil to Pump....................................................................................................................................................... 16
Check/Add Engine Oil......................................................................................................................................................... 16
Inspect Fuel System/Check for Leaks................................................................................................................................. 17
Connect Hoses, Water Supply, and Spray Nozzle .............................................................................................................. 18
Prime the Water Supply......................................................................................................................................................... 20
Set Up for Chemical Spray (if desired)................................................................................................................................. 20
Start-Up Procedures.............................................................................................................................................................. 21
Start the Engine to Power the Pump................................................................................................................................... 21
Apply Cleaning Chemical (If Desired) ................................................................................................................................. 21
Begin High Pressure Spray................................................................................................................................................. 22
Shutdown ............................................................................................................................................................................... 23
STORAGE...................................................................................................................................................................24
Between-Use Storage............................................................................................................................................................ 24
Prepare Pressure Washer for Freezing Conditions............................................................................................................ 24
Prepare Engine for Long Term Storage............................................................................................................................... 24
Prepare Pressure Washer for Storage................................................................................................................................. 25
MAINTENANCE & REPAIR........................................................................................................................................26
MAINTENANCE SCHEDULE SUMMARY..................................................................................................................26
DETAILED INSTRUCTIONS –MAINTENANCE & REPAIR ......................................................................................26
Follow Safety Rules ............................................................................................................................................................ 26
Keep Pressure Washer Clean............................................................................................................................................. 26
Inspect Spray System ......................................................................................................................................................... 26
Clean Inlet Filter.................................................................................................................................................................. 27
Inspect Fuel System............................................................................................................................................................ 27
Check Tire Pressure ........................................................................................................................................................... 28
Perform Engine Maintenance.............................................................................................................................................. 28

3
Change Pump Oil................................................................................................................................................................ 28
Drive Belt Maintenance....................................................................................................................................................... 28
TROUBLESHOOTING................................................................................................................................................30
PARTS EXPLOSION- MODEL #1572041, 1572042- REV G.1 ..................................................................................31
PARTS LIST- MODEL # 1572041, 1572042-REV G.1 ...............................................................................................32
PUMP EXPLODED VIEW- NSB3540 (A1572041)......................................................................................................33
PARTS LIST- PUMP MODEL# NSB3540 (A1572041)...............................................................................................34
PUMP EXPLODED VIEW- NSSHFB5030 (A1572042)...............................................................................................35
PARTS LIST-PUMP MODEL# NSSHFB5030 (A1572042).........................................................................................36
LIMITED WARRANTY ................................................................................................................................................37

4
About Your Pressure Washer
Thank you for purchasing a NorthStar Pressure Washer!
It is designed for long life, dependability, and top
performance.
Intended Use. Produce a high-pressure water spray.
Incorporate cleaning chemicals into a low-pressure
water spray.
Note: Do not use for other purposes, as unforeseen
hazards or equipment damage may result.
Power Source. The pressure washer is powered by a
gasoline engine.
Supplies Required. Normal operation will require you
to supply:
Pressure Washer pump oil
Gasoline
Engine oil
Personal Protection Equipment
See “Specifications”section of this manual for more
detail.
Site Location. Intended for outdoor use only.
Personal Protection. Wear safety apparel during
operation, including safety glasses with side and top
protection. Ear protection is also recommended if
working near any operating engine. Other safety apparel
includes waterproof insulated gloves, and non-slip
protective footwear. Cleaning chemicals may require the
use of respiration mask; refer to chemical label for
further instruction.
Adult control only. Only trained adults should set up
and operate the pressure washer. Do not let children
operate.
Under The Influence. Never operate, or let anyone else
operate, the pressure washer while fatigued or under
the influence of alcohol, drugs, or medication.
Keep this manual for reference and review.
ATTENTION: Rental Companies and Private
Owners who loan this equipment to others!
All persons to whom you rent/loan this pressure washer
to must have access to and read this manual. Keep this
owner’s manual with the pressure washer at all times
and advise all persons who will operate the machine to
read it. You must also provide personal instruction on
how to safely set up and operate the pressure washer
and remain available to answer any questions a
renter/borrower might have. Owner’s Manuals are
available from NorthStar at 1-800-270-0810.

5
Specifications
MODEL
Model #
1572041
1572042
FLOW OUTPUT
PSI (bar)
4000 (276)
3000 (207)
GPM (l/Min)
3.5 (13.2)
5 (18.9)
Max Water Temp
140° F (60°C)
140° F (60°C)
ENGINE
Engine
Honda GX390
Honda GX 390
Horsepower
390 cc
390 cc
DIMENSIONS / COMPONENTS
Length
36″
36″
Width
33″
33″
Height
28.5″
28.5″
Weight
243 lbs
249 lbs
Pump Model
NorthStar NSB3540
NorthStar SHFB5030
Pump Oil Capacity
14.08 oz
26.88 oz
SUPPLIES REQUIRED (not included)
Engine Oil
Refer to engine owner’s manual
Refer to engine owner’s manual
Pump Oil
(shipped with oil, but
refills required)
Universal Tractor Transmission Oil
(part # COCP2101) or
Mobil 1 Synthetic Oil 15W50
Universal Tractor Transmission
Oil (part # COCP2101) or
Mobil 1 Synthetic Oil 15W50

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Component Identification
1. Nozzle Holder: Portable device that will
clip on your belt. Stores Nozzles.
2. Nozzle: Change nozzles for different spray
patterns.
3. Handle: Designed for easy cart movement.
4. Gun Hook: Store gun on hook
5. Hose Hook: Store hose on hook.
6. Pump: Inspect for loose/broken parts prior
to each use.
7. Engine: The air-cooled engine powers the
pump.
8. Hose: Attach quick couplers to gun and
water outlet.
9. Spray Gun: Always use to hands for safe
operation.
10. Trigger: Actuate to allow pressurized water
to flow out of spray gun.
11. Pump Oil Fill: Add pump oil here. Replace
shipping plug with vented dipstick.
12. Sight Glass: Location to verify your pump
oil level.
13. Oil Drain Plug: Drain pump oil from here.
14. Pressure Adjustment (Unloader). Valve
that regulates pressure and directs flow into
bypass when trigger is closed.
15. Pump Outlet. Connect high pressure hose
here.
16. Pump Inlet. Attach garden hose here.
17. Engine Stop/Start Switch. Always locate
this switch and be familiar with its location
before operating the pressure washer.
See “Parts Explosion” for more details

7
Safety
Hazard Signal Word Definitions
DANGER
WARNING
CAUTION
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.
DANGER (red) indicates a hazardous situation, which if
not avoided, will result in death or serious injury.
WARNING (orange) indicates a hazardous situation,
which if not avoided, could result in death or serious
injury.
CAUTION (yellow), used with the safety alert symbol,
indicates a hazardous situation, which if not avoided,
could result in minor or moderate injury.
CAUTION (yellow), without the safety alert symbol, is
used to address practices not related to personal injury.
NOTICE is used to address practices not related to
personal injury.

8
Safety Labeling
Safety Decal Locations
WARNING:
ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels
from NorthStar Product Support at 1-800-270-0810.
On-Product Warning Labels
Location
Part numbers
Description
1
786632
Rotating Machinery
2
789002
Warning
3
788937
Poisonous Gas Decal
4
788935
Fuel Fire Explosion
1
4
3
2

9
Safety Decals
To order replacement safety labels, call
NorthStar Product Support
at 1-800-270-0810.

10
Initial Set-Up
Step 1. Inspect & Unpack
Upon receiving your item check for missing or damaged parts.
See “Component Identification” section of this manual for a diagram of the pressure washer and its components.
For missing or damaged components, please contact Product Support at 1-800-270-0810.
If complete, fill out product serial number information. See “Limited Warranty” section of this manual.
Main Unit
Handle
Lance Spray Gun
Hose
Hardware Bag