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Nova 375-LF User manual

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Operator’s Manual
Publish Date: 3-21-23
NVA-375-LF
North America
©NOVA Welding Industries
375-LF Welding Cart
MODEL: NVA-375-LF
SERIAL NUMBER:
APPLICATION:
DESCRIPTION: Long Frame Welding Cart with 375 lb. weight limit
AVOID PROBLEMS AND FRUSTRATIONS. READ THIS MANUAL BEFORE ATTEMPTING ASSEMBLY!
2
TABLE OF CONTENTS
SPECIAL NOTICE AND CALIFORNIA PROPOSITION 65 WARNING 4
SAFETY DISCLAIMER 5
GETTING STARTED (BEFORE ASSEMBLY, NEED-NEED TO KNOW INFORMATION) 6
SPECIFICATIONS 9
COMPONENT ID AND ASSEMBLY 10-22
RECYCLE. DO NOT DISCARD THIS PRODUCT IN THE TRASH!
• Though this cart should give years of service life, at some point
the welding cart may no longer be of service or value. The cart
should be recycled locally through metal and plastic recyclers.
• The primary material is steel. This is a readily recyclable materi-
al. Consult your local recyclers on how to present the unit for
recycling.
• Plastic and rubber components should be separated and broken
down into an acceptable form for recycling.
3
NOTICE:
Product Specications and features are subject to change without notice. While every at-
tempt has been made to provide the most accurate and current information possible at the
time of publication, this manual is intended to be a general guide and not intended to be
exhaustive in its content regarding safety, welding, or the operation/maintenance of this
unit. Due to multiple variables that exist in the welding eld and the changing nature of it
and of the NOVA Welding Industries does not guarantee the accuracy, completeness, au-
thority or authenticity of the information contained within this manual or of any infor-
mation offered during the course of conversation or business by any NOVA employee or
subsidiary. The owner of this product assumes all liability for its use and maintenance.
NOVA does not warrant this product or this document for tness for any particular pur-
pose, for performance/accuracy or for suitability of application. Furthermore NOVA does
not accept liability for injury or damages, consequential or incidental, resulting from the
use of this product or resulting from the content found in this document or accept claims
by a third party of such liability.
WARNING!
California Proposition 65 Warning:
This product, when used for welding or cutting, produces fumes or gases which
contain chemicals known to the State of California to cause birth defects and, in
some cases, cancer. (California Health & Safety Code § 25249.5 et seq.)
Warning: Cancer and/or Reproductive Harm
www.P65warnings.ca.gov
4
Safe operation and proper maintenance is your responsibility.
NOVA Welding Industries is dedicated to keeping safety a top priority. While we have compiled this operator’s manual to instruct you in basic
safe operation and maintenance of your NOVA product, it is no substitute for observing safe welding practices and behavior. Safe welding and
related operations require basic knowledge, experience and ultimately the exercise of common sense. Welding does signicant hazards to your
health and life! Exercise extreme caution and care in all activities related to welding or cutting. Your safety, health and even life depends upon
it.
WARNING! If you do not have proper knowledge or capability to safely assemble and operate this cart, seek professionals to assist
and instruct you.
While accidents are never planned, preventing an accident requires careful planning. Stay alert!
Please carefully read this manual before you start!
The warranty does not cover damage or harm created by improper use. neglect of the cart or failure to follow safe operating practices.
5
Safety Warnings, Dangers, Cautions and Instructions
NOTICE. This unit manual is intended for users with basic knowledge and skillset in weld-
ing. It is your responsibility to make certain that the use of this welder is restricted to per-
sons who have read, understand and follow the warnings and instructions in this manual. If
you or the operator needs further instruction, contact NOVA at 1-877 755-9353.
WARNING! High Frequency (HF) energy can interfere with the operation of pacemakers and
can damage pacemakers. Consult with your physician and pacemaker manufacturer before
entering an area where welding and cutting equipment is in operation and before using this
welder. Some pacemakers have limited shielding. Alert any users or customers of this po-
tential problem.
WARNING! Use approved safety glasses with wrap around shields and sides while welding
and working in the weld area or serious eye damage or loss of vision may result. Use a
grinding shield in addition to the safety glasses during chipping and grinding operations.
WARNING! When welding always use an approved welding helmet or shielding device
equipped with at least an equivalent of a shade 9 or greater. Increase the shade number
rating as amperage increase over 100 amps. Inspect helmet for cracks in lenses and in the
helmet. Keep lens covers in good condition and replace as necessary.
WARNING! Welding/cutting operations carry inherent risks which include but not limited to
possible cuts burns, electrical shocks, lung damage, eye damage and even death. Take all
appropriate measures to use proper Personal Protective Equipment (PPE). Always use
leather welding gloves, closed toe (preferably reinforced or steel toe leather shoes, and long
-sleeved flame resistant clothing (i.e. denim). Do not wear Poly/Nylon blend materials.
DANGER! Welding/cutting poses shock and electrocution risks. Keep this welding equip-
ment dry. Do not weld in the rain or where moisture accumulates. Use dry, rubber soled
shoes, gloves and clothing when welding. Do not rest or contact work clamp (ground) when
welding. Keep all parts of the body insulated from the part being welded when possible. Do
not touch terminals or connections while the unit is on. Consider all parts to be “live” at all
times even if no live work is being performed. Do not use frayed welding cables.
CAUTION! Fires are possible but also preventable while welding. Always remove flammable
rags, papers, and other materials from the weld area. Keep rags stored in an approved flame
proof canister. Keep a fully charged re extinguisher at hand. Remove any fuels, oils,
paint, pressurized spray cans, and chemicals from the weld area. Make sure any smoke/re
detectors are function properly. Do not weld on tanks, drums or barrels, especially if pres-
surized or sealed. Do not weld on any container that previously held fuel or chemicals.
Make sure the weld area is clear of flammable materials such as grass or wood shavings
solvents and fuels. Do not wear frayed or loose clothing. Visually inspect and recheck the
work area after welding looking for smoldering debris or flames.
WARNING! Welding gas cylinders are under high pressure. Keep all gas cylinders upright
and double chained to the welding cart or held safely in a safety holding pen. Never
transport gas cylinders in an enclosed car van or other vehicle. Transport gas cylinders se-
curely. Keep all cylinders capped while not in use or during transport. Replace the cap on
the cylinder when it is going to be more than 24 hours before use. Do not use or attempt
to repair faulty regulators. Never weld on gas cylinders. Keep gas cylinders away from di-
rect sparks.
6
Safety Warnings, Dangers, Cautions and Instructions
DANGER! Welding and cutting operations pose serious inhalation hazards. Some of these
hazards are immediate while others are cumulative in their effect. Do not weld in enclosed
spaces or in areas without adequate ventilation. Fumes and gases released in the welding
and cutting operations can be toxic. Use fans or respiration equipment to insure adequate
ventilation if you are welding in a shop or garage area. Do not weld on galvanized metal
under any circumstance. You may develop metal fume fever. Symptoms are similar to lu-
like symptoms. Seek medical advice and treatment if you are exposed to galvanized weld-
ing fumes.
If you experience any eye burning, nose or throat irritation while welding, these are signs
that you need more ventilation.
If you feel these symptoms:
• Stop work immediately and relocate work area with better ventilation.
• Wash and clean your face and hands.
• Stop work completely and seek medical help if irritation persists
DANGER! Never use brake cleaner or any chlorinated solvent to clean or degrease metal
scheduled to be welded or other related equipment in the area being welded. The heating
of this cleaner and its residue will create highly toxic phosgene gas. Small amounts of
this vapor are harmful and can lead to organ failure and death. If degreasing of a part is
necessary, use Acetone or an approved pre-weld cleaner. Use the proper personal protec-
tive equipment (PPE) when handling any cleaners/solvents.
DANGER! People with pacemakers should consult a physician and pacemaker manufactur-
er before welding. There is a potential for damage or serious malfunction resulting in
death. High Frequency energy (HF)/Electromagnetic Fields generated during welding can
interfere with pacemaker signals, even permanently damaging it. Some pacemakers offer
some shielding, but restrictions regarding amperage and HF starting of TIG arcs may be
placed upon the individual. Warn all potential bystanders that they should exit the work
area if they have a pacemaker or similar medical equipment before welding. Severe electri-
cal shock leading to injury or death may occur while using the plasma cutter if the user
becomes part of the circuit path. While the Amp output of the plasma cutter is limited, the
unit may produce an OCV of 300V or greater. Consult with a Physician if a pacemaker is
expected to be implanted.
DANGER! Never defeat or modify any safety guards or shields. Keep all safety covers and
shields in place.
Never place your ngers in or near a fan shroud or insert any object into the fan(s).
7
Safety Warnings, Dangers, Cautions and Instructions
CAUTION! Trip Hazards exist around welders. Cords, cables, welding leads and hoses pose
a trip hazard. Be aware of their location and inform others of their location. Tape and se-
cure them so they will stay out of high trafc areas.
CAUTION! Welded metal can stay hot long after welding is completed. Burns may occur.
Always wear gloves or use tongs/pliers when handling welded or cut metal. Remember
the heat from the metal may catch other material on re. Always have a re-proof area
ready to place welded components until they fully cool. Use soap stone or a metal marking
marker to label the metal as “HOT” to serve as a reminder to all present in the area.
CAUTION! Welding and cutting operations generate high levels of ultraviolet (UV) radiation
which can burn and damage skin and eyes. The intensity is so high that exposed skin and
eyes can burn in a few minutes of exposure. Minimize direct skin and eye exposure to this
intense form of radiation by using proper PPE and sun screen where appropriate.
CAUTION! Do not allow bystanders. Do not allow others without proper Personal Protec-
tion Equipment (PPE) suitable for welding to stand in the welding area or to observe weld-
ing and welding related activities. If protection is not readily available, use a welding
screen to separate the welding area from the rest of the area. If no protection or screen is
available, physically exclude them from the welding area by a wall or other solid divider.
Keep all pets and young children away from the welding area.
DANGER! When storing the pedal, make sure the switch on the pedal is turned to off or
disconnected before inserting into the pedal/accessory shelf.
8
Setup Guide
Getting Started
UNPACK YOUR UNIT.
Upon arrival, you will need to completely unpack your cart from the
box as soon as possible. It is important to identify any potential is-
sues or missing items with your cart. If any issue is noted, you
should contact NOVA and resolve it immediately.
Your packaged components should be laid out in a logical order.
Start by sorting bolts and washers by size, and then arranging the
other parts in order of need. Thoroughly inspect the parts and com-
ponents for damage. Check for the presence and general condition of
the parts. Some slight rubbing or chafng of some parts may be
present, but this is considered normal. Any blemishes like this can be
touched up with about any quality satin black spray enamel. If any
item is bent, missing, or otherwise damaged, please inform NOVA
within 72 hours of product receipt. NOTICE: Shipping damage claims
after 30 days may not be accepted unless extenuating circumstances
exist such as overseas deployment, etc. For the purpose of expedien-
cy, though, any missing fastener can be bought locally. See the parts/
expanded view page for sizes and quantities.
GENERAL DESCRIPTION AND ASSEMBLY.
This cart is designed to hold a wide variety of welders, and is
equipped with locking front casters to hold it in place so that it will
not roll when movement needs to be restricted. It is designed to
hold most welders, welder-cooler combinations and some plasma
cutters that reach the minimum size. Adjustable sliding stops and rear
capture tabs are used on this unit to provide a friction t for the weld-
er or welder/cooler combination. The adjustable stops allow a weld-
er/cooler length of 18.9” to 25” (480mm to 635mm). The width of the
cart allows a maximum width of 12” (307mm). The maximum height
of the combination of welder and cooler (measured when not in-
stalled on cart) should not exceed 34.1” (865mm), not including any
installed handle height. Maximum weight of cooler, cart, gas cylinder,
and accessories should not exceed 325 lbs. ( 147.4 kg).
During Assembly, be sure to assemble all parts nger tight only. Do
not begin to tighten any bolts until the cart is fully assembled. If you
tighten before the cart is assembled, some parts may not t properly
due to misalignment. Tighten everything lightly once, then retighten
fully.
This cart uses a captured nut (Rivet Nut) design. Be sure not to strip
these from over-tightening or cross threading. Do not tighten M6
bolts to more than 4.0 Newton-meters (35.4 inch-pounds) on nal
tightening.
NOVA 375-LF Welding Cart
IMPORTANT:
To obtain the longest service life out of this welding cart, periodic
maintenance will be required. Inspect all fasteners after 1 week of
use. Thereafter, it is recommended that you check for general tight-
ness and soundness of fasteners every 90 days of use. Additionally,
it is recommended that where appropriate, the wheels be lightly oiled
with machine oil periodically to maintain a smooth rolling mechanism.
Do not operate in mud or dirt. If the shop floor is dirty or full of metal
shavings and debris, periodically you should also inspect the wheels
for cuts and damage.
Discontinue use if any safety or structural part, particularly undercar-
riage parts becomes damaged or worn.
Move cart smoothly and slowly. Sudden jerking and sudden direction
change can cause cart failure due to excessive loading of components
due to dynamic changes when cart is near maximum capacity.
9
Specifications
Welding Cart Specifications
Model 375-LF (Long Frame)
Empty (Net) weight 53 lbs.
Gross (Maximum) weight 375 lbs.
Assembled dimensions 43.3”L x 18.9”W x 37.8”H
Maximum Cylinder Diameter Size/Type Up to 9”/300 Cu. Ft.
Number of gas cylinders supported One
Warranty 18 Months
WARNING!
RISK OF OVERTURN!
Improper use and operation of this welding cart may result in cart overturn and can result in serious injury and death!
• Do not overload this welding cart. Maximum permissible gross weight is 375 lbs. This includes cart weight.
• Do not modify or add to the cart as change in center of gravity may occur.
• This unit should only be operated on flat, even surfaces.
• Do not operate on slopes, or broken pavement or gravel.
• When negotiating ramps or inclines, only move the cart up and down the slope inline with the slope.
• Never move across a ramp or incline.
• Always use the wheel locks on the cart to prevent the cart from being accidentally moved when the cart is not being transported.
• Do not use wheel locks to hold the cart in place on a slope.
• Use both safety chains, if the cylinder height allows, to secure the gas cylinder.
• Use a ratchet strap to secure the welder and accessories to the cart.
• Always dismount the regulator and install the safety cap when moving the cart.
• Always dismount the regulator and install the safety cap when the welder is not being used.
10
Setup Guide
COMPONENT ID AND ASSEMBLY
Overview of Assembled Cart
Locking Casters
Right Steering Handle
Left Steering Handle
Accessory Hooks (Unequal Legs x4)
Adjustable Stop
Consumable Shelf with Plastic Box
Accessory Shelf/Foot Pedal Holder
Left Side Frame Support
Right Side Frame Support
Lower Deck
Accessory Hooks (Equal Legs x2)
Rear Stops (x2)
Cylinder Support Bracket
Safety Chains (x2)
Cross Bar
Upper Deck
Rear Wheels (x2)
Rear Axle Assembly