NOVO EFC20 User manual

Canada West
855 Park St., Unit 1
Regina, SK S4N 6M1
Canada East
490 Pinebush Rd., Unit 1
Cambridge, ON N1T 0A5
U.S.A.
56 Lightcap Rd.
Pottstown, PA 19464
9760 Mayower Park Drive,
Suite 110
Carmel, IN 46032
4655 McDowell Rd. W
Phoenix, AZ 85035
Owners Manual
EconoFlo
Water Softener
1. Page 20 of this manual contains important maintenance procedures for the continued proper
operation of your unit. These MUST be performed regularly for your warranty to remain valid.
2. Read all instructions carefully before operation.
3. Avoid pinched o-rings during installation by applying NSF certied lubricant to all seals (provided with install kit).
4. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system.
IAPMO R & T Certied
against CSA B483.1

Table of Contents
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION 3
HOW YOUR WATER CONDITIONER WORKS 4
SPECIFICATIONS
SPECIFICATION / SYSTEM DIMENSIONS 5
BRINE TANK DIMENSIONS 6
INSTALLATION
UNPACKING / INSPECTION OF TWIN TANK MODEL 7
UNPACKING / INSPECTION OF CABINET MODEL 9
BEFORE INSTALLATION 11
PREPARATIONS 12
PREPARATIONS / INSTALLATION STEPS 13
INSTALLING BRINE TANK 14
INSTALLATION 15
OPERATION
STARTUP INSTRUCTIONS 17
DURING REGENERATION/PLUMBING SYSTEM CLEAN-UP 19
MAINTENANCE INSTRUCTIONS AND SCHEDULE 20
RES-UP® FEEDER INSTALLATION INSTRUCTIONS 22
SERVICING ECONOFLO VALVE 23
REPLACEMENT
TIMER REPLACEMENT 23
CLEAN INJECTOR ASSEMBLY / PISTON AND/OR BRINE VALVE ASSEMBLY
REPLACEMENT/ REPLACE MOTOR 24
REPLACING THE BYPASS AND METER CABLE 25
REPLACE DRAIN LINE FLOW CONTROL / REPLACING PCBS 26
PARTS BREAKDOWN 27
PARTS
POWERHEAD 28
VALVE BODY 29
BYPASS 30
CABINET 31
TROUBLE SHOOTING 32
MASTER PROGRAMMING 33

3
Read this manual thoroughly to become familiar with the
device and its capabilities before installing or operating your
Water Filter. Failure to follow instructions in this manual
could result in personal injury or property damage. This
manual will also help you to get the most out of your filter.
This system is intended for use on municipal water only and
its installation must comply with all State, provincial or local
regulations. Check with your local public works department
for plumbing and sanitation codes. In the event the codes
conflict with any content in this manual the local codes
should be followed. Consult your licensed plumber for
installation of this system.
This water filter is designed to operate on pressures of 30 psi
to 125 psi. If the water pressure is higher than the maximum
use a pressure reducing valve in the water supply line to the
filter.
This unit is capable of operating at temperatures between
40°F and 110°F (4°C - 43°C). Do not use this water filter on hot
water supplies.
Do not install this unit where it may be exposed to wet
weather, direct sunlight, or temperatures outside of the
range specified above.
Avoid pinched o-rings during installation by applying
(provided with install kit) NSF certified lubricant to all seals.
Filters are commonly exposed to high levels of iron,
manganese, sulfur, and sediments. Damage to pistons, seals,
and or spacers within the control valve are not covered in
this warranty due to the harsh environment.
It is recommended to regularly inspect and service the
control valve on an annual basis. Cleaning and or replacement
of piston, seals, and or spacers may be necessary depending
on how harsh the conditions are.
Do not use water that is microbiologically unsafe without
adequate disinfection before or after this system.
This publication is based on information available when
approved for printing. Continuing design refinement could
cause changes that may not be included in this publication.
The manufacturer reserves the right to change the
specifications referred to in this literature at any time,
without prior notice.
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION
INSTALL NOTES &
SAFETY MESSAGES
Watch for the following
messages in this manual:

NOTE
Do not remove or destroy
the serial number. It must be
referenced on request
for warranty repair or
replacement
CAUTION!
Disassembly while
under pressure can
result in flooding.
WARNING!
ELECTRICAL SHOCK
HAZARD! UNPLUG THE UNIT
BEFORE REMOVING THE
COVER OR ACCESSING ANY
INTERNAL CONTROL PARTS
NOTE: used to emphasize
installation, operation or
maintenance information
which is important but does
not present a hazard.
CAUTION: used when
failure to follow directions
could result in damage to
equipment or property.
WARNING: used to
indicate a hazard which
could cause injury or death if
ignored.




4
Model
Number
Item
Number
Capacity - Grains Flow Rate
Mineral Tank
Size (Inches)
Total Resin
(cu.ft.)
Cabinet or Brine Tank
Size Inches (WXDXH)
Salt Capacity
(lbs)
Shipping
Weight (lbs)
@ 10 lbs/cu ft @ 6 lbs/cu ft Factory
Setting @ 3 lbs/cu ft Service USGPM
Backwash
USGPM
EFC20 2117 19,875 16,500 10,500 8 2 9X35 0.75 13.8 X 23.6 X 34.5 225 93
EFC30 2118 26,500 22,000 14,000 10 2.4 10X35 1 13.8 X 23.6 X 34.5 225 110
EFT20 2119 19,875 16,500 10,500 8 2 9X35 0.75 16.6X 16.7 X 61 230 93
EFT30 2120 26,500 22,000 14,000 10 2.4 10X35 1 16.6X 16.7 X 61 230 110
EFT40 2121 33,125 27,500 17,500 12 2.4 10X47 1.25 16.6X 16.7 X 61 230 141
EFT60 2122 53,000 44,000 28,000 13 3.5 12X52 2 18.9 X 18.9 X65.6 270 158
EFT90 2123 79,500 66,000 42,000 15 5 14X65 3 24.6 X 24.6 X 84 700 244
Regeneration Type Co current / Down Flow
Plumbing Connections Includes 3/4”90°Elbows & 1”Straight NPT
Resin Type Aquane 8% High Capacity Ion Exchange Resin
Electrical Requirements Input 120V 60 Hz - Output 12V 650mA
Water Temperature Min. 40°F and Max. 110°F (4°C - 43°C). Fahrenheit
Water Pressure Min. 30 - Max. 125 psi
SPECIFICATION
HOW YOUR WATER CONDITIONER WORKS
Water softeners remove hardness in the water by exchanging particles in the water, or ions. They remove hard ions such as calcium and magnesium in the water by trading it
for sodium ions producing soft water. Unlike the calcium and magnesium, sodium stays dissolved in water and does not form a scale. Sodium also does not interfere with the
cleaning action of soaps. The sodium is released by a charged resin contained in the softener, this resin also traps the calcium and magnesium ions. Eventually this resin releases
all of its sodium and has filled up with other ions, so it then must be regenerated. Regeneration is accomplished by washing the resin with a salt saturated brine solution that
removes the calcium and magnesium while replenishing the sodium. This is why the softener requires a brine tank and salt. The water softener can run for days before running
out of sodium, and when it does, the sodium is replenished in only a matter of a few hours
When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal
alone. Although many factors and formulas have been used to determine this frequency, it is recommended that the softener be regenerated when it has reached 50–75% of the
calculated hardness alone capacity. This will minimize the potential for bed fouling.
If you are operating a water softener on clear water iron, regular resin bed cleaning is needed to keep the bed from coating with iron. Even when operating a softener on water
with less than the maximum of dissolved iron, regular cleanings should be performed. Clean every six months or more often if iron appears in your conditioned water supply. Use
resin bed cleaning compounds carefully following the directions on the container.
Upon installation the following information will be displayed or is easily
accesible (see page 17 for key pad conguration) please review for your
continued satisfactory operation of this product:
Date and Time
Gallons Remaining or Days Remaining
Hardness: This can be adjusted seasonally if necessary and only upon recommendation
of your installer or dealer. Most often this is set at installation for worst case hardness by
the installer.
Number of People: This can be adjusted seasonally if necessary and only upon recom-
mendation of your installer or dealer. Most often this is set at installation for worst case
hardness by the installer.
Reserve Capacity: calculated as 75 gallons per person
Manual Regen Delay: – generally used after servicing the valve so that it will
regenerate at the standard preset regeneraton time. to regenerate immediately either
turn the center knob slightly or change to Immediat and press settings.
Regen Time: This is the time of day that the conditioner is scheduled to regenerate,
this is factory set to 2:00 a.m. it can be adjusted (see page 34)
NOTE
In normal operation the display will not be back lit.
You can press any button to back light the display.

4 5
Cabinet Model
B
Twin Tank Model
A
Models A (Inches) B (Inches)
EFC20 35” 9"
EFC30 35” 10"
EFT20 35” 9"
EFT30 35” 10"
EFT40 47” 10"
EFT60 52” 12”
EFT90 65” 14”
SYSTEM DIMENSIONS Working Temperature:This unit must be
operated at temperatures between 40°F and
110°F (4°C - 43°C).
Working Pressure:This water softener
must be operated on pressures
between 30 psi to 125 psi. If the water
pressure is higher than 125 PSI, use a
pressure reducing valve in the water supply
line to the softener.
Voltage = 120V / 60 Hz
Pipe Size = 3/4” and 1”
• At the stated service flow rates, the
pressure drop through these devices will
not exceed 15 psig.
• The manufacturer reserves the right
to make product improvements which
may deviate from the specifications and
descriptions stated herein, without obligation to change
previously manufactured products or to note the change.
Peak flow rates intended for intermittent use only (10
minutes or less) and are for residential applications only.
Do not use peak flow rate for commercial applications
or for a continuous rate when treated water supplies are
geothermal heat pump, swimming pool, etc.
For satisfactory operation, the pumping rate of the well
system must equal or exceed indicated backwash flow rate.
All units come with plastic bypass
**Maximum Iron = 2.0 ppm ferrous (clear water iron)
Maximum Hydrogen Sulde = 0.0 ppm
Maximum Manganese = .75 ppm
pH = 6.5 to 8.5 with no iron present with iron present
6.5 - 7.5

6
Model Color Liquid Volume Tank Dimensions
(inches)
5 Pack Carton
Dimensions (inches)
Salt Capacity
US Gal Liters L x W x H L x W x H Lbs Kg
Brine Tanks
BTR-100 Vanilla 29.5 111.5 18.1 x 34.7 18.9 x 18.9 x 65.6 270.0 122.2
BTR-145 Vanilla 42.3 159.7 20.3 x 37.4 21.9 x 21.9 x 72.2 385.0 174.2
BTR-200 Grey 53.0 200.3 23.0 x 40.5 24.6 x 24.6 x 84 700.0 316.7
* All brine tanks come with salt grid, safety oat and brine well
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BRINE TANK DIMENSIONS

6 7
There are 7 Red clips.
Please check to make sure
you have all of them.
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage
and loss claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the Softener, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.
What is included in the box?
For Models EFT20, EFT30, EFT40, you will expect the following:
1. Control Valve
2. Tank
3. Parts Box
4. Owners Manual
5. Drain Hose & Clamp (Not included in some brands)
6. Brine Tank Assembly
UNPACKING / INSPECTION OF TWIN TANK MODEL
1. Control Valve
2. Tank
Distributor
Tube Inside
the Tank
Media Inside
the Tank.
Media Type
will depend
on what
models were
purchased
Brine Tank
(Round or
Square)
Brine Tank
Tubing
Brine Well/
Safety Float
Brine Tank Lid
Grid (Round or Square)
Grid Legs (3 for
Round and 4 for
Square)
6. Brine Tank Assembly (Round Brine Tank Shown))
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18280
Upper Basket
3. Parts Box
60090003
2X 1” Straight
Adapter
60010006
Bypass Tool
60010026
O Rings Attached
60090010
2 X 3/4”
Elbow
Adapter)
60010630
Transformer
92360
Grease
Packet

8
There are 7 Red clips.
Please check to make sure
you have all of them.
Models EFT60, EFT90
will get Adaptor and
Oring Shown
1. Tank
For Models EFT60 and EFT90 the media and Control Valve is packaged separately in carton and bags
What is included with EFT60 and EFT90 models?
1. Tank (Models 30 and 40 will get an Adapter and Oring attached to the tank)
2. Control Valve with Parts Box
3. Media Boxes (Qty 3 for 30 and Qty 4 for 40)
4. Drain Line and Hose Clamp (Not Included with some models))
5. Brine Tank Assembly
2. Control Valve
3. Media Box
(Qty depends
on Models)
Distributor
Tube Inside
the Tank
Media Inside
the Tank.
Media Type
will depend
on what
models were
purchased
Brine Tank
(Round or
Square)
Brine Tank
Tubing
Brine Well/
Safety Float
Brine Tank Lid
Grid (Round or Square)
Grid Legs (3 for
Round and 4 for
Square)
5. Brine Tank Assembly (Round Brine Tank Shown))
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Upper Basket
2. Parts Box
60090003
2X 1” Straight
Adapter
60010006
Bypass Tool
60010026
O Rings Attached
60090010
2 X 3/4”
Elbow
Adapter)
60010630
Transformer
92360
Grease
Packet

8 9
2. Parts Box
60090003
2X 1” Straight
Adapter
60010006
Bypass Tool
60010026
O Rings Attached
60090010
2 X 3/4”
Elbow
Adapter)
60010630
Transformer
92360
Grease
Packet
UNPACKING / INSPECTION OF CABINET MODEL
1. Cabinet with Valve attached - EFC20 & EFC30
2. Parts Box
3. Owners Manual and Warranty Card

10
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Valve Serial #
Complete System
Serial #
Date Code Canature Valve
22018421Y M 4 L 0001
PART NUMBER YEAR (2016) MONTH (APR) DAY of MONTH (21) BATCH NUMBER
H = 2011 1 = JAN 1
I = 2012 2 = FEB 2
J = 2013 3 = MAR 3
K = 2014 4 = APR 4
L = 2015 5 = MAY 5
M = 2016 6 = JUN 6
N = 2017 7 = JUL 7
O = 2018 8 = AUG 8
P = 2019 9 = SEP 9
Q = 2020 A = OCT A = 10
B = NOV B = 11
C = DEC C = 12
D = 13
E = 14
F = 15
G = 16
H = 17
I = 18
J = 19
K = 20
L = 21
M = 22
N = 23
O = 24
P = 25
Q = 26
R = 27
S = 28
T = 29
U = 30
V = 31
Valve Serial #:
Check Valve Type and Valve Serial #
The right Sticker shows the serial # of the control valve. The middle Sticker is dataplate which provides information of Serial # and Date of Manufacture of complete system.
Both Serial # labels are important for troubleshooting.
Please record these numbers for future use on page 21 in the maintenance section.

10 11
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Fig. 1.
BEFORE INSTALLATION
Make sure you have a copy of your most recent water test results. If your water has not been tested previously you can contact
your supplier of this product to obtain a water sample bottle to be sent to one of our facilities for a free analysis. It is important
that this product not be installed until you have this information.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve or by physical
separation, an approved ground clamp with no less than #6 copper conductor must be used for continuity, to maintain proper
metallic pipe bonding.
Inspecting and Handling Your EconoFlo Softener*
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage
inspection. Damage to cartons should also be noted.
Handle the filter unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.
Do not turn the filter unit upside down.
To Insure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an operating pressure of no less than 30
psi and no more than 125 psi.
MECHANICAL:
Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants.Use only 100% silicone
lubricants (grease packet provided in parts kit). All plastic connections should be hand tightened only. Teflon tape may be used
on connections that do not use an O-ring seal. Do not use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe
adapters) All plumbing must be completed according to local codes. Soldering connections should be done before connecting
any pieces to the pipe as excessive heat can damage them.
Tools Required for Installation:
NOTE: We recommend installation only be completed by a competent installer or
plumbing professional to insure this product is installed in accordance with local
plumbing codes.
sTwo adjustable wrenches
sAdditional tools may be required if modification to home plumbing is required.
sPlastic inlet and outlet fittings are included with the filter. To maintain full valve flow, 3/4” or 1” pipes to and from the
filter fittings are recommended. You should maintain the same, or larger, pipe size as the water supply pipe, up to the filter
inlet and outlet.
sUse copper, brass, or PEX pipe and fittings.
sSome codes may also allow PVC plastic pipe.
sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water to the filter for repairs if
needed, but still have water in the house pipes.
s5/8” OD drain line is needed for the valve drain. A 10’ length of hose is not included with some brands.
NOTE
All government codes and
regulations governing the
installation of these devices
must be observed.
NOTE
If a severe loss in water
pressure is observed when
the filter unit is initially
placed in service, the filter
tank may have been laid on
its side during transit. If this
occurs, backwash the filter
to “reclassify” the media.
*NOTE
Due to transportation
and climatic conditions all
connections including the
valve to the tank need to be
checked at time of
installation and tightened if
necessary.
NOTE
Check your local electrical
code for the correct clamp
and cable size.
CAUTION!
If the ground from the
electrical panel or breaker
box to the water meter or
underground copper pipe
is tied to the copper water
lines and these lines are cut
during installation of the No-
ryl bypass valve and/or poly
pipe, an approved grounding
strap must be used between
the two lines that have been
cut in order to maintain
continuity. The length of the
grounding strap will depend
upon the number of units
being installed and/or the
amount of copper pipe being
replaced with plastic pipe.
See Fig. 1.

12
O-ring
Plug
the
Riser
Tube
Upper
Cone
The riser
(distributor)
remains inside the
tank seated in the
depression at the
bottom
a) Lube the bottom oring (picture d) and attach
the upper cone to the valve.
b) Temporarily plug the open end of the riser
tube to ensure that no resin or gravel falls
down into the distribution. The riser (distrib-
utor) remains inside the tank seated in the
depression at the bottom. Plug tube with a
tape. Remove after media is loaded.
c) Fill support bed first. The media will not
always spill down inside the tank and may
need to be swept inside.The large funnel
(sold separately makes lling the tank easier
and neater. (Or an empty 1 gallon or 4 liter
container with the bottom cut out makes a
good funnel.)
a b c
e
CAUTION: Make sure the power cord of the valve doesn’t get caught
between the threads
Grease port Orings using
brush (not included) or
your finger (Make sure to
wear protective gloves)
D-Tube
Unscrew Spill Cap Attach
Cone
d) Lube the bottomValve Orings with the grease supplied, Attach the Cone. Unscrew the spill cap. Carefully Slide the
D-Tube inside the Valve and Screw theValve inside the Tank such that the power cord doesn’t get caught between
the valve and the tank.
d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the berglass tank,
tightening securely into tank. Note: Ensure that the internal O-ring in the valve ts securely over the riser tube.
Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of
the riser tube.
Resin
Support Bed
Gravel
Fill tank one quarter full of water to protect
distribution during gravel installation.
Place the media into the tank in the order
indicated above. Slowly and carefully add
the gravel support bed and the ltration
media leveling each layer as it is placed into
the tank.
d
PREPARATIONS
1. Media Installation (When Necessary). Models including and higher than 2 CF (Models 60, 90) of media are shipped with
separate media in pails or boxes. Models lower than 2 CF of media come loaded with media and this step can be skipped for new
installation.
CAUTION!
The unit should be
depressurized before
installing or replacing media
CAUTION!
Make sure that the
unit is de-pressurized
before conducting
this task.
CAUTION!
DO NOT use
petroleum based
lubricants as they
will cause swelling of
O-ring seals.

12 13
Downflow Valve
Inlet
Outlet
3. Attaching Bypass to Valve (If required in case of replacing the control valve. The new control
valve comes with bypass attached)
Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to
the bypass with red clips. Connect the inlet and outlet of the water Softener to the plumbing of the
house. The control valve must not be submitted to temperatures above 43°C (110°F). When sweat
fittings are used, to avoid damaging the control valve, solder the threaded copper adapters to the
copper pipe and then, using Teflon tape, screw the assembly into the bypass valve.Do not use pipe
thread compound as it may attack the material in the valve body.
PREPARATIONS
Clips
Bypass
Determine the best location for your water Softener, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical
outlet. Subjecting the Softener to freezing or temperatures above 43°C (110°F) will void the warranty.
INSTALLATION STEPS
Please notice the inlet and outlet labels on the valve as shown here to
determine the position of the equipment:
Facts to Remember When Planning Your Installation
1. All installation procedures must conform to local and state or provincial plumbing codes.
2. Outside faucets used to water lawns and gardens should not supply untreated water, replace untreated water with feed water
to the unit. If necessary to do this please install check valve, see page 14. A new water line is often required to be connected to
supply untreated water to the inlet of the water lter and to the outside faucets.
3. Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to the bypass with red
clips. Connect the inlet and outlet of the water lter to the plumbing of the house.The control valve must not be submitted
to temperatures above 43°C (110°F). When sweat ttings are used, to avoid damaging the control valve, solder the threaded
copper adapters to the copper pipe and then, using Teon tape, screw the assembly into the bypass valve.
Do not use pipe thread compound as it may attack the material in the valve body.
4. Apply Teon Tape and Orings to the ttings
5. Connect Filter to the house plumbing. Any solder joints near the valve must be done before connecting any piping to the valve.
Always leave at least 6”(152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to
do this could cause damage to the valve.
6. Drain Line connection: Attach 5/8”OD drain hose (Supplied with some models and brands) to the hose barb and tighten
securely with a hose clamp (Supplied with some models and brands). Run the drain line to a oor drain or a laundry drain.
Complete any necessary plumbing.
7. Make sure there are no leaks in the plumbing system before proceeding.
2. Water Lines
Outside faucets used to water lawns and gardens should not supply softened water. A new water line is often required to be connected to supply hard water to the inlet of
the water softener and to the outside faucets. Cut the water line between where it enters the house and before any lines that branch o to feed the hot water heater or
other xtures in the house and as near the desired location of the water softener as possible. Install a tee tting on the feed end of the cut pipe, and an elbow tting on the
other end. Install piping from the tee to the inlet of the water softener and from the elbow to the outlet of the softener. To sever the water lines which branch o to feed any
outside faucets, cut the branch lines approximately two inches from the tting on the main water line. Install an elbow on the end of the pipe nearest the outside faucet and
a cap on the end connected to the existing water line. Install piping from the tee installed on the inlet line to the water softener to the elbow installed on the pipe to the
outside faucet. Following this procedure will result in all lines in the house, with the exception of the outside faucets, but including the water heater and therefore the hot
water lines, being supplied with soft water.

14
Assembling Brine Tank*
a) Attach the three brine grid legs to grid plate.The legs
will snap on to the tabs of the salt plate making a“click”
sound. For square brine tank there are four legs.)
c) Drop the brine grid with brine well inside the
brine tank such that the nut tting faces the
hole on the brine tank. Then press the grid
evenly inside the brine tank until the brine grid
legs touches the bottom of the brine tank.
b) Insert the brine well assembly inside the grid
plate as well below.
d) Take the brine tube and insert the nut and plastic sleeve as
shown below.
e) Insert the tube in the oat assembly elbow and hand tighten
the nut. In many cases the brine line already come installed
from the factory. Leave the other end of the brine line tube
inside the brine tank
f)For installation of brine tank at the installation site, pull the
other end of the brine tube from the hole on the brine tank.
The completed assembly is shown below.
The hole in
the brine tank
should line up
with the brine
line as shown
IMPORTANT:
IT IS IMPORTANT
TO ALIGN THE
HANDLE TO THE
BRINE WELL AS
SHOWN
Insert Sleeve
Attaching Brine Tubing to the Brine Line of the Valve
Be sure to remove blue clip before inserting tubing so that the
tubing does not get damaged by the grip ring. Once tubing is
fully inserted replace the blue secure clip
*NOTE
Resin Cleaner
An approved resin cleaner
MUST be used on a regular
basis if your water supply
contains iron.
See page 22 - Res-Up®
Feeder Installation
Instructions
INSTALLING BRINE TANK

14 15
A
C 120V/10A
Current Protect Socket
Water Pipe Inlet Water Pipe Outlet
Brine Elbow
Assembly
Brine Valve
Connector
Detail
5/8” Drain Line
Optional
Overflow
Assembly
Laundry Drain
Floor Drain
Optional
Pipes Fixed
Structure
Pressure Tank
3/8” Brine Tube
Brine Tank
Drain Elbow
Assembly
5/8”
Overflow
Line
(Only
required if
overflow
assembly is
installed.)
EconoFlo Water Softener Installation
InOut
Cold (Raw water)
Cold (Filtered water) Cold (Raw water)
Check Valve
Water Heater
Hot (Soft Water)
Water Softener Water Filter
InIn Out
Out
Cold (Soft Water)
T
o Outside Faucet *
Outlet
Inlet
NOTICE - THERE ARE RAISED
ARROWS ON THE BYPASS
ASSEMBLY INDICATING
DIRECTION OF WATER FLOW
*NOTE
Check local plumbing codes
in regards to requirements
for use of Check Valve or
back flow prevention or
vacuum breaker
Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6”(152 mm)
between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
CAUTION!
Never insert drain line
directly into a drain, sewer line, or trap.
Always allow an air gap between the drain
line and the wastewater to prevent the
possibility of sewage being back-siphoned
into the conditioner.
NOTE
Waste connections or drain
outlet shall be designed and
constructed to provide for
connection to the sanitary
waste system through an
air-gap of 2 pipe diameters
or 1 inch (22 mm) whichever
is larger.
INSTALLATION

16
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EconoFlo Cabinet Softener Installation
*NOTE
Check local plumbing codes
in regards to requirements
for use of Check Valve or
back flow prevention or
vacuum breaker
InOut
Cold (Raw water)
Cold (Filtered water) Cold (Raw water)
Check Valve
Water Heater
Hot (Soft Water)
Water Softener Water Filter
InIn Out
Out
Cold (Soft Water)
T
o Outside Faucet *
Outlet
Inlet
NOTICE - THERE ARE RAISED
ARROWS ON THE BYPASS
ASSEMBLY INDICATING
DIRECTION OF WATER FLOW
Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6”(152 mm)
between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
CAUTION!
Never insert drain line
directly into a drain, sewer line, or trap.
Always allow an air gap between the drain
line and the wastewater to prevent the
possibility of sewage being back-siphoned
into the conditioner.
NOTE
Waste connections or drain
outlet shall be designed and
constructed to provide for
connection to the sanitary
waste system through an
air-gap of 2 pipe diameters
or 1 inch (22 mm) whichever
is larger.
INSTALLATION

16 17
6(77,1*6 83
'2:16(/(&7
TIME
05:22 PM
Sample
Connection
Sample
Connection
SERVICE
BYPASS
Sample
Connection
Sample
Connection
SERVICE
BYPASS
MANUAL REGEN
Delay Immediate
BACKWASH
IIIIIIIIIIIIIIIIIIIIIIII 15 Minutes*
BRINE DRAW
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 50 Minutes*
BACKWASH
BRINE DRAW
RINSE (SKIP)
REFILL (SKIP)
Regen Sequence - Once in Regeneration, the cycle can be skipped by pressing any button.
The controller will show the
following on the screen - Time,
Date and Remaining Gallons or
Days.
*NOTE
Times indicated
here are
example only.
STARTUP INSTRUCTIONS
3. Add Water to Brine Tank
Open the brine tank /cabinet salt lid and add water as
per the info below. Do not add salt to the brine tank at
this time. BTR-100 -2.5 US Gallons
1. Connect the Transformer to the Valve
Plug the 12-volt transformer into a 120 VAC 60 Hz outlet.
Familiarize with Button Configuration:
2. Screen Display
4. Manually Regenerate the Valve
Manually index the valve with the control knob to BA.WA. or press SELECT and hold display will come up showing
delay ashing press Up or Down Arrows to immediate and press SETTINGS to initiate a manual
regeneration. Once the valve is in the Backwash (BA.WA.) position please unplug.
SELECT - This function is to accept the values if changed and advance to the next
page in the menu.
UP/DOWN - These buttons are used to increase or decrease the value of the
settings while in the programming mode.
SETTINGS - This function is to enter the basic set up information required at the
time of installation.
Key Pad Configuration:

18
5. *Add Salt to the Brine
Tank/Cabinet
Put 40 kgs of crystal water softener salt in
the brine tank. The unit will automatically
fill the water to the correct level when it
regenerates.
Start up and programming
complete. Unit is now
operational.
STARTUP INSTRUCTIONS (CONTINUED)
4. Manually Regenerate the Valve(Continued)
4a. Open the inlet on the bypass valve slowly and allow water to enter the unit. (The outlet of the bypass should remain closed to prevent any nes or debris from entering the
plumbing system. Allow all air to escape from the unit before turning the water on fully then allow water to run until the drain water appears to be clear of any nes or color.
4b. Plug in the valve. Allow the valve to continue its cycles until complete and back in service. Allow the valve to stay in each position for 2 - 3 minutes to purge air from the
system and the valve. Failure to properly purge the system may result in unsatisfactory performance. This process can be performed more than once if necessary to purge air
and color or nes from the system before nishing start up. Once the system is purged properly you can open the outlet of the bypass valve. Because your plumbing system
has been disturbed it is advisable to remove screens from faucets and ush all lines until clear. See Plumbing System Clean-Up on page 19.
4c. TheValve is already programmed from factory. Please set up date and time of day and feedwater hardness and people as shown below: (See page 17 for Key Pad
Conguration)
Calculating Compensated Hardness for Water where Iron or Manganese is Present
From your water analysis.
Iron x 4 = grains of hardness and or Manganese x 8 = grains of hardness. These numbers can be found on your water analysis report, and the equivalent grains of hardness should
be added to your total hardness number. The new sum of these numbers is the hardness to be entered during programming below.
EG
Iron = 0.5 ppm x 4 = 2.0 gpg
Mang = 0.3 x 8 = 2.4 gpg (always round up) = 3.0 gpg
Hardness = 15 gpg + 2.0 (compensated iron) + 3.0 (compensated manganese) =20 gpg
enter 20 as the hardness when programming below.
Iron ________ x 4 + Manganese x 8 ____________ + Hardness = Total Hardness ________
*NOTE
Resin Cleaner
An approved resin cleaner
MUST be used on a regular
basis if your water supply
contains iron.
See page 22 - Res-Up®
Feeder Installation
Instructions
Press SETTINGS key to advance to TIME OF DAY. TIME OF DAY will ash.
Press the Up or Down keys to adjust the TIME OF DAY . Press & hold the Up or Down key to quickly advance the hour & minutes. When desired
time is displayed press SELECT to advance to the HARDNESS setting. HARDNESS will ash.
Press the Up or Down keys to adjust the HARDNESS (Min 1/Max 199). When desired hardness is displayed press SELECT to advance to the PEOPLE
setting (Min 1/Max 9). PEOPLE will ash.
When desired number of people is displayed press SELECT to complete programming.
NOTE** All units are factory programmed for the correct size and regeneration cycle, alteration should only be done by a factory
trained technician or after consultation with one of our technical representatives if you have any questions please call:
1-877-288-9888

18 19
Sample
Connection
Sample
Connection
SERVICE
BYPASS
Sample
Connection
Sample
Connection
SERVICE
BYPASS
BYPASS
DURING REGENERATION
Automatic Water Bypass
The regeneration cycle lasts approximately 1.5 hours to 3.0 hours depending on the specic model, after which treated water service will be restored. During regeneration,
untreated water is automatically bypassed for use in the household. Hot water should be used as little as possible during this time to prevent hard water from lling the water
heater.
IMPORTANT: This is why the automatic regeneration is set for sometime during the night and manual regenerations should be performed when little or no
water will be used in the household.
Manual Water Bypass
In case of an emergency or when performing lter maintenance, you can isolate your water softener from the water supply using the bypass valve located at the back of the
control. In normal operation the bypass is open with the ON/OFF knobs in line with the INLET and OUTLET pipes.To isolate the lter, simply rotate the knobs as indicated below in
gure 1, until they stop. You can use your water related xtures and appliances as the watersupply is bypassing the softener. However, the water you use will be hard. To resume
treated service, open the bypass valve by rotating the knobs counterclockwise. Please make sure bypass knobs are completely open otherwise the unltered water
will bypass your conditioner.
New Sounds
You may notice new sounds as your water softener operates. The regeneration cycle lasts approximately 1.5 hours to 3.0 hours depending on the specic model. During this time,
will be able to hear water running intermittently to the drain, depending on proximity of the unit to sleeping area and time of regeneration.
PLUMBING SYSTEM CLEAN-UP
The following procedures are guidelines only but have proven successful in most instances. Under no circumstances should any procedure outlined below be followed if contrary
to the appliance manufacturer’s instructions. Should there by any questions concerning the advisability of performing a procedure, it is strongly recommended the manufactur-
er’s authorized service outlet be consulted prior to performing the procedure.
Water Heater
If the water heater has been exposed to both iron and hardness for a long period of time, replacement of the heater tank maybe the only practical solution to prevent continued
staining originating from this source. After completing the installation of the conditioner, clean the water heater by following these instructions:
1. Shut o energy supply to water heater and close heater inlet water valve.
2. Drain hot water tank completely. Open inlet water valve allowing heater tank to be relled with iron-free water. Continue ushing until water runs clear to drain.
3. If, after approximately 30 minutes ushing, water does NOT clear, terminate ushing operation. Rell hot water heater with water and pour approximately 1/2 gallon of
household bleach into top of heater tank. Allow bleach solution to stand in tank for 20 to 30 minutes. Flush tank
Dishwasher
Consult owners’handbook and follow manufacturer’s instructions.
Toilet Flush Tanks
Prior to commencing installation of the lter system, pour 4 to 6 ounces of resin mineral cleaner Pro-Rust Out or or other suitable cleaner such as CLR that contains a mild acid
into ush tanks and bowls and let stand. When installation is completed, ush toilets several times with conditioned water. If stains or deposits return check that lines are
connected to treated water. Repeat procedure until clear. again until water is clear at drain.Turn energy supply on.
NOTE
If water does not clear in
approximately 10 minutes,
water heater may need
replacement.
Fig. 1

20
CAUTION!
Never subject your conditioner to
freezing, vacuum or to
temperatures above 43°C (110°F).
Service Schedule
The seals and spacers along with the piston assembly should be inspected/cleaned or replaced every year depending on the inlet water quality and water usage on clean
municipal supplies every 2 - 3 years should be sucient but the rst check should be done after 1 year. See inspection and replacement of Piston assembly and seal and spacer
kit, page 24.
The injectors should be cleaned/inspected or replaced every year depending on the water quality and use. See Clean Injector Assembly, page 24.
Maintenance Kit (60010565) should be used for servicing control on an annual basis.The maintenance kit consists of piston assembly, seals and spacers, injectors.
Maintenance of your new water conditioner requires very little time or eort but it is essential. Regular maintenance will ensure many years of ecient and trouble free operation.
FAILURE TO FOLLOW BASIC MAINTENANCE SCHEDULE WILL RESULT IN THE UNIT FAILING TO OPERATE PROPERLY AND VOID YOUR
WARRANTY.
CAUTION!
Liquid brine will irritate eyes,
skin and open wounds -
gently wash exposed area
with fresh water. Keep
children away from
your water conditioner.
Bridging
Humidity or the wrong type of salt may create a cavity between the water and
the salt.This action, known as“bridging”, prevents the brine solution from
being made, leading to your water supply being hard.
If you suspect salt bridging, carefully pound on the outside of the plastic brine
tank or pour some warm water over the salt to break up the bridge. This should
always be followed up by allowing the unit to use up any remaining salt and
then thoroughly cleaning out the brine tank. Allow four hours to produce a
brine solution, then manually regenerate the softener.
Cleaning of your Brine / Salt tank
Salt tanks will build up sludge (undissolved salt) in the bottom of them that will continue to increase as time goes by. Every 2 - 3 years the salt tank should be cleaned out
completely and re started using the original start up instructions.
MAINTENANCE INSTRUCTIONS AND SCHEDULE