Novo Novosoft 165 series User manual

Canada West

855 Park St., Unit 1

Regina, SK S4N 6M1

Canada East

490 Pinebush Rd., Unit 1

Cambridge, ON N1T 0A5

U.S.A.

56 Lightcap Rd.

Pottstown, PA 19464

9760 Mayower Park Drive,

Suite 110

Carmel, IN 46032

4655 McDowell Rd. W

Phoenix, AZ 85035

Owners Manual

165 Series

Water Softener

1. Page 21 of this manual contains important maintenance procedures for the continued proper

operation of your unit. These MUST be performed regularly for your warranty to remain valid.

2. Read all instructions carefully before operation.

3. Avoid pinched o-rings during installation by applying NSF certied lubricant to all seals (provided with install kit).

4. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without

adequate disinfection before or after the system.

IAPMO R & T Certified

against NSF/ANSI 44

IAPMO R & T Certified

against CSA B483.1

Table of Contents

READ THIS PAGE FIRST

BEFORE STARTING INSTALLATION 3

EFFICIENCY STATEMENT 4

HOW YOUR WATER CONDITIONER WORKS 5

SPECIFICATIONS

SPECIFICATION / SYSTEM DIMENSIONS 6

BRINE TANK DIMENSIONS 7

INSTALLATION

UNPACKING / INSPECTION OF TWIN TANK MODEL 9

UNPACKING / INSPECTION OF CABINET MODEL 11

BEFORE INSTALLATION 13

PREPARATIONS 14

PREPARATIONS / INSTALLATION STEPS 15

INSTALLING BRINE TANK 16

WATER SOFTENER INSTALLATION 17

CABINET WATER SOFTENER INSTALLATION 18

OPERATION

STARTUP INSTRUCTIONS 19

MAINTENANCE INSTRUCTIONS 21

RES-UP® FEEDER INSTALLATION INSTRUCTIONS 23

SERVICING 165 VALVE 25

REPLACEMENT

TIMER REPLACEMENT 26

REPLACING THE BYPASS AND METER CABLE 27

CLEAN INJECTOR ASSEMBLY / PISTON AND/OR BRINE VALVE ASSEMBLY REPLACEMENT 28

REPLACE METER ASSEMBLY / REPLACE MOTOR 29

REPLACE DRAIN LINE FLOW CONTROL / REPLACING PCBS 30

PARTS BREAKDOWN 31

PARTS

POWERHEAD 32

VALVE BODY 33

BYPASS 34

CABINET 35

MASTER PROGRAMMING 36

READ THIS PAGE FIRST

BEFORE STARTING INSTALLATION

Read this manual thoroughly to become familiar with the

appliance and its capabilities before installing or operating

the new appliance. Failure to follow instructions in this

manual could result in personal injury or property damage.

This manual will also help you to get the most out of

your new appliance.

Installation must comply with all State, provincial or local

regulations. Check with your local public works department

for plumbing and sanitation codes. In the event the codes

conflict with any content in this manual the local codes

should be followed. Consult your licensed plumber for

installation of this system.

WARNING!: Do not use water that is microbiologically unsafe

without adequate disinfection before or after this system.

Do not install this appliance where it may be exposed to wet

weather, direct sunlight, or temperatures outside of the

range specified above.

This appliance is designed to operate on pressures of 30

psi to 125 psi. If the water pressure is higher than the

maximum use a pressure reducing valve in the water supply

line to the device.

This appliance is capable of operating at temperatures

between 40°F and 110°F (4°C - 43°C). Do not use this

appliance on hot water supplies.

Avoid pinched o-rings during installation by applying

(provided with install kit) IAPMO certified lubricant to all

seals.

It is not uncommon for sediment, precipitated iron or

hardness to be present in water supplies. Precipitated

minerals or sediments can cause damage to the seals and

piston. This is considered a harsh environment and the seals

and piston would not be covered by warranty stated or

otherwise.

It is recommended to regularly inspect and service the

control valve on an annual basis. Cleaning and or replacement

of piston, seals, and or spacers may be necessary depending

on how harsh the conditions are. An Annual Maintenance kit

is available for this purpose

This publication is based on information available when

approved for printing. Continuing design refinement could

cause changes that may not be included in this publication.

The manufacturer reserves the right to change the

specifications referred to in this literature at any time,

without prior notice.

INSTALL NOTES &

SAFETY MESSAGES

Watch for the following

messages in this manual:



NOTE

Do not remove or destroy

the serial number. It must be

referenced on request

for warranty repair or

replacement

CAUTION!

Disassembly while

under pressure can

result in flooding.

WARNING!

ELECTRICAL SHOCK

HAZARD! UNPLUG THE UNIT

BEFORE REMOVING THE

COVER OR ACCESSING ANY

INTERNAL CONTROL PARTS

NOTE: used to emphasize

installation, operation or

maintenance information

which is important but does

not present a hazard.

CAUTION: used when

failure to follow directions

could result in damage to

equipment or property.

WARNING: used to

indicate a hazard which

could cause injury or death if

ignored.



IAPMO R & T Certified

against CSA B483.1

PERFORMANCE DATA SHEET

MODEL NUMBER 165-75 165-IOO 165- 150 165-200 165-250 165-300

Qty High Capacity Resin 0.75 ft3 1.0 ft3 1.5 ft3 2.0 ft3 2.5 ft3 3.0 ft3

Rated Service Flow (gpm) 7.5 11.0 11.2 12.4 12.6 12.9

Pressure Drop at Rated Service Flow (psi) 7.0 15.0 15.0 15.0 15.0 15.0

Rated Softening Capacity (grains) 9,609 @ 2.25lbs 13,269 @ 3lbs 20,443 @ 4.5lbs 27,258 @ 6lbs 32,559 @ 9lbs 40,887 @ 9lbs

Eciency (grains/lb salt) 4,271 4,543 4,543 4,543 4,543 4,543

Max. Flow Rate to Drain (gpm) 2.0 2.0 2.4 3.5 4.0 5.0

Working Pressure Min.20 • Max. 125 psi

Operating Temperature Min 39 - Max. 100 degrees Fahrenheit

EFFICIENCY STATEMENT

This product is efficiency rated according to NSF/ANSI 44.The stated efficiencies are valid only at the specified salt dosages and maximum service flow rate.

These softeners conform to NSF/ANSI 44 for the specific performance claims as verified and substantiated by test data.These models are efficiency rated.The efficiency rating is

valid only at the stated salt dose and maximum service flow rate. They have a demand initiated regeneration (D.I.R.) feature that complies with specific performance specifica-

tions intended to minimize the amount of regenerant brine and water used in their operation.These softeners have a rated softener efficiency of not less than 3350 grains of

total hardness exchange per pound of salt (based on sodium chloride) and shall not deliver more salt than their listed ratings.The rated salt efficiency is measured by

laboratory tests described in NSF/ANSI Standard 44.These tests represent the maximum possible efficiency that the systems can achieve. Operational efficiency is the actual

efficiency after the system has been installed. It is typically less than the efficiency due to individual application factors including water hardness, water usage, and other

contaminants that reduce the softener’s capacity. These systems are not intended for use with water that is microbiologically unsafe or of unknown quality without adequate

disinfection before or after the system. For best results, use plain, white block salt. Refer to Installation/operation manual and warranty for further details on installation, parts

and service, maintenance and further restrictions or limitations to the use of the product.

4 5

HOW YOUR WATER CONDITIONER WORKS

Why Water Gets Hard And How It Is Softened

All of the fresh water in the world originally falls as rain, snow, or sleet. Surface water is drawn upward by the sun, forming clouds.Then, nearly pure and soft as it starts to fall,

it begins to collect impurities as it passes through smog and dust-laden atmosphere. And as it seeps through soil and rocks it gathers hardness, rust, acid, unpleasant tastes and

odors.

Water hardness is caused primarily by limestone dissolved from the earth by rainwater. Because of this, in earlier times people who wanted soft water collected rainwater from

roofs in rain barrels and cisterns before it picked up hardness from the earth.

Some localities have corrosive water. A softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures or appliances.

Iron is a common water problem. The chemical/physical nature of iron found in natural water supplies is exhibited in four general types:

1. Dissolved Iron—Also called ferrous or“clear water”iron. This type of iron can be removed from the water by the same ion exchange principle that removes the

hardness elements, calcium and magnesium. Dissolved iron is soluble in water and is detected by taking a sample of the water to be treated in a clear glass.The

water in the glass is initially clear, but on standing exposed to the air, it may gradually turn cloudy or colored as it oxidizes.

2. Particulate Iron—Also called ferric or colloidal iron.This type of iron is an undissolved particle of iron. A softener will remove larger particles, but they may not be

washed out in regeneration effectively and will eventually foul the ion exchange resin. A filtering treatment will be required to remove this type of iron.

3. Organic Bound Iron—This type of iron is strongly attached to an organic compound in the water. The ion exchange process alone cannot break this attachment

and the softener will not remove this type of iron.

4. Bacterial Iron—This type of iron is protected inside a bacteria cell. Like the organic bound iron, it is not removed bya water softener.

Water softeners remove hardness in the water by exchanging particles in the water, or ions. They remove hard ions such as calcium and magnesium in the water by trading it

for sodium ions producing soft water. Unlike the calcium and magnesium, sodium stays dissolved in water and does not form a scale. Sodium also does not interfere with the

cleaning action of soaps. The sodium is released by a charged resin contained in the softener, this resin also traps the calcium and magnesium ions. Eventually this resin releases

all of its sodium and has filled up with other ions, so it then must be regenerated. Regeneration is accomplished by washing the resin with a salt saturated brine solution that

removes the calcium and magnesium while replenishing the sodium. This is why the softener requires a brine tank and salt. The water softener can run for days before running

out of sodium, and when it does, the sodium is replenished in only a matter of a few hours

When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal

alone. Although many factors and formulas have been used to determine this frequency, it is recommended that the softener be regenerated when it has reached 50–75% of the

calculated hardness alone capacity. This will minimize the potential for bed fouling.

If you are operating a water softener on clear water iron, regular resin bed cleaning is needed to keep the bed from coating with iron. Even when operating a softener on water

with less than the maximum of dissolved iron, regular cleanings should be performed. Clean every six months or more often if iron appears in your conditioned water supply. Use

resin bed cleaning compounds carefully following the directions on the container.

CAUTION!

Do not use where the

water is microbiologically

unsafe or with water of

unknown quality without

adequate disinfection be-

fore or after the unit.

Cabinet Model

Twin Tank Model

Models A (Inches) B (Inches) C (Inches)

75 53” 9" 13”

100 57” 9" 13”

150 63” 10" 15”

200 61” 12" 16”

300 63” 13" 17”

Model

Capacity Grains Flow Rate

Mineral

Tank Size

Resin

Cu. Ft.

Brine Tank /

Cabinet Size

Inches

Salt Cap

Lbs

Shipping

Weight

Lbs

@ 10 lbs/

cu ft

@ 6 lbs/cu

ft (Factory

Setting)

@ 3 lbs/

cu ft

Service

USGPM

Backwash

USGPM

165-75 19,875 16,500 10,500 8.0 1.5 8 x 44 0.75 15.8 x 32.1 250 84

165-100 26,500 22,000 14,000 10.0 2.0 9 x 48 1.00 18.1 x 34.5 300 104

165-150 39,750 33,000 21,000 12.0 2.4 10 x 54 1.50 18.1 x 34.5 300 133

165-200 53,000 44,000 28,000 13.0 3.0 12 x 52 2.00 20.3 x 37.4 400 153

165-300 79,500 66,000 42,000 15.0 5.0 14x65 3.00 20.3 x 37.4 400 220

165-75C 19,875 16,500 10,500 8.0 2.0 9 x 35 0.75 13.0x22.5x44.0 300 84

165-100C 26,500 22,000 14,000 10.0 2.4 10 x 35 1.00 13.0x22.5x44.0 300 104

SPECIFICATION

Working Temperature = 34-110°F (1-43°C)

(Do not subject the unit to freezing temperatures)

Working Pressure = 30-125 PSIG (137-861 kPa)

Voltage = 120V / 60 Hz

Pipe Size = 3/4” or 1”

• At the stated service flow rates, the pressure drop

through these devices will not exceed 15 psig.

•Changing salt settings from factory setting may

require changing injector sizes to achieve stated

capacities

•The manufacturer reserves the right to make product

improvements which may deviate from the

specifications and descriptions stated herein,

without obligation to change previously manufactured

products or to note the change.

* Do not use water that is microbiologically unsafe

without adequate disinfection before or after the

system.

* Iron content must not exceed 1 ppm. Beyond 1 ppm

an iron softener must be used. Periodic media

cleaning is required by Pro-Res Cleaner is iron level

exceed 0.3 ppm

SYSTEM DIMENSIONS

6 7

Model Color Liquid Volume Tank Dimensions

(inches)

5 Pack Carton

Dimensions (inches)

Salt Capacity

US Gal Liters L x W x H L x W x H Lbs Kg

Brine Tanks

BTR-70 Black 20.3 76.5 15.8 x 32.1 16.7 x 16.7 x 61.0 185.0 92.8

BTR-70 Blue 20.3 76.7 15.8 x 32.1 16.7 x 16.7 x 61.0 185.0 92.8

BTR-100 Vanilla 29.5 111.5 18.1 x 34.7 18.9 x 18.9 x 65.6 270.0 122.2

BTR-100 Black 29.5 111.5 18.1 x 34.7 18.9 x 18.9 x 65.6 270.0 122.2

BTR-100 Blue 29.5 111.5 18.1 x 34.7 18.9 x 18.9 x 65.6 270.0 122.2

BTR-145 Black 42.3 159.7 20.3 x 37.4 21.9 x 21.9 x 72.2 385.0 174.2

BTR-200 Grey 53.0 200.3 23.0 x 40.5 24.6 x 24.6 x 84 700.0 316.7

BTS-70 Black 19.0 71.8 13.1 x 13.1 x 34.7 14.4 x 14.4 x 62 175.0 92.8

BTS-70 Blue 19.0 71.8 13.1 x 13.1 x 34.7 14.4 x 14.4 x 62 175.0 92.8

BTS-100 Vanilla 25.0 94.5 15.0 x 15.0 x 34.7 16.6 x 16.7 x 61 230.0 104.1

BTS-100 Black 25.0 94.5 15.0 x 15.0 x 34.7 16.6 x 16.7 x 61 230.0 104.1

BTS-100 Blue 25.0 94.5 15.0 x 15.0 x 34.7 16.6 x 16.7 x 61 230.0 104.1

* All brine tanks come with salt grid, safety oat and brine well

Dimensions

BTS70

BTS100

BRINE TANK DIMENSIONS

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VDOWJULGV\VWHP



VDOWWDQNERG\

VDOWWDQNOLG

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EULQHZHOODQGEULQHYDOYH

VDOWJULGV\VWHP





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BTR70

BTR145

BTR100

BTR200

8 9

There are 5 Red clips.

Please check to make

sure you have all of

them.

Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss

claims. The manufacturer is not responsible for damages in transit.

Small parts, needed to install the Softener, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.

What is included in the box?

For Models 75,10,15,20, you will expect the following:

1. Control Valve

2. Tank

3. Parts Box

4. Owners Manual

5. Drain Hose & Clamp (Not included in some brands)

6. Brine Tank Assembly

UNPACKING / INSPECTION OF TWIN TANK MODEL

1. Control Valve

2. Tank

Distributor

Tube Inside

the Tank

Media Inside

the Tank.

Media Type

will depend

on what

models were

purchased

Brine Tank

(Round or

Square)

Brine Tank

Tubing

Brine Well/

Safety Float

Brine Tank Lid

Grid (Round or Square)

Grid Legs (3 for

Round and 4 for

Square)

6. Brine Tank Assembly (Round Brine Tank Shown))

18280

Upper Basket

3. Parts Box

60090003

2X 1” Straight

Adapter

60010006

Bypass Tool

O Rings Attached

60090010

2 X 3/4”

Elbow

Adapter)

60010630

Transformer

92360

Grease

Packet

There are 5 Red clips.

Please check to make

sure you have all of

them.

For Models 30 and 40 the media and Control Valve is packaged separately in carton and bags

What is included with 30 and 40 models?

1. Tank (Models 30 and 40 will get an Adapter and Oring attached to the tank)

2. Control Valve with Parts Box

3. Media Boxes (Qty 3 for 30 and Qty 4 for 40)

4. Drain Line and Hose Clamp (Not Included with some models))

5. Brine Tank Assembly

Brine Tank

(Round or

Square)

Brine Tank

Tubing

Brine Well/

Safety Float

Brine Tank Lid

Grid (Round or Square)

Grid Legs (3 for

Round and 4 for

Square)

5. Brine Tank Assembly

Models 30, 40 will get

Adaptor and Oring

Shown

1. Tank

2. Control Valve

3. Media Box

(Qty depends

on Models)

Distributor

Tube Inside

the Tank

Media Inside

the Tank.

Media Type

will depend

on what

models were

purchased

18280

Upper Basket

2. Parts Box

60090003

2X 1” Straight

Adapter

60010006

Bypass Tool

60010026

O Rings Attached

60090010

2 X 3/4”

Elbow

Adapter)

60010630

Transformer

92360

Grease

Packet

10 11

1. Cabinet

1. Control Valve

UNPACKING / INSPECTION OF CABINET MODEL

1. Cabinet with Valve attached

2. Parts Box

3. Drain Line and Hose Clamp (Not Included with some models))

18280

Upper Basket

2. Parts Box

60090003

2X 1” Straight

Adapter

60010006

Bypass Tool

60010026

O Rings Attached

60090010

2 X 3/4”

Elbow

Adapter)

60010630

Transformer

92360

Grease

Packet

Valve Serial #

Complete System Serial #

Date Code Canature Valve

22018421Y M 4 L 0001

PART NUMBER YEAR (2016) MONTH (APR) DAY of MONTH (21) BATCH NUMBER

H = 2011 1 = JAN 1

I = 2012 2 = FEB 2

J = 2013 3 = MAR 3

K = 2014 4 = APR 4

L = 2015 5 = MAY 5

M = 2016 6 = JUN 6

N = 2017 7 = JUL 7

O = 2018 8 = AUG 8

P = 2019 9 = SEP 9

Q = 2020 A = OCT A = 10

B = NOV B = 11

C = DEC C = 12

D = 13

E = 14

F = 15

G = 16

H = 17

I = 18

J = 19

K = 20

L = 21

M = 22

N = 23

O = 24

P = 25

Q = 26

R = 27

S = 28

T = 29

U = 30

V = 31

Valve Serial #:

Check Valve Type and Valve Serial #

Check to make sure the valve type is what you ordered. The serial # label on the left will show 1650 (DF) for downflow valve and 1650 (UF) for Upflow valve The right Sticker

shows the serial # of the control valve. The middle Sticker is dataplate which provides information of Serial # and Date of Manufacture of complete system. Both Serial # labels

are important for troubleshooting.

12 13

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/RRS&XW&DSSHG

*URXQG6WUDS5HTXLUHG%HFDXVH

RI%UHDNLQ&RQWLQXLW\

)LOWHUHG:DWHU/LQHLQ+RPH

Fig. 1.

BEFORE INSTALLATION

Make sure you have a copy of your most recent water test results. If your water has not been tested previously you can contact

your supplier of this product to obtain a water sample bottle to be sent to one of our facilities for a free analysis. It is important

that this product not be installed until you have this information.

In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve or by physical

separation, an approved ground clamp with no less than #6 copper conductor must be used for continuity, to maintain proper

metallic pipe bonding.

Inspecting and Handling Your 165 Softener*

Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage

inspection. Damage to cartons should also be noted.

Handle the filter unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.

Do not turn the filter unit upside down.

To Insure this Product Functions Properly:

Your feed water line size to the unit must be a minimum of 3/4 inch with an operating pressure of no less than 30

psi and no more than 125 psi.

MECHANICAL:

Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants.Use only 100% silicone

lubricants (grease packet provided in parts kit). All plastic connections should be hand tightened only. Teflon tape may be used

on connections that do not use an O-ring seal. Do not use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe

adapters) All plumbing must be completed according to local codes. Soldering connections should be done before connecting

any pieces to the pipe as excessive heat can damage them.

Tools Required for Installation:

NOTE: We recommend installation only be completed by a competent installer or

plumbing professional to insure this product is installed in accordance with local

plumbing codes.

sTwo adjustable wrenches

sAdditional tools may be required if modification to home plumbing is required.

sPlastic inlet and outlet fittings are included with the filter. To maintain full valve flow, 3/4” or 1” pipes to and from the

filter fittings are recommended. You should maintain the same, or larger, pipe size as the water supply pipe, up to the filter

inlet and outlet.

sUse copper, brass, or PEX pipe and fittings.

sSome codes may also allow PVC plastic pipe.

sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water to the filter for repairs if

needed, but still have water in the house pipes.

s5/8” OD drain line is needed for the valve drain. A 10’ length of hose is not included with some brands.

NOTE

All government codes and

regulations governing the

installation of these devices

must be observed.

NOTE

If a severe loss in water

pressure is observed when

the filter unit is initially

placed in service, the filter

tank may have been laid on

its side during transit. If this

occurs, backwash the filter

to “reclassify” the media.

*NOTE

Due to transportation

and climatic conditions all

connections including the

valve to the tank need to be

checked at time of

installation and tightened if

necessary.

NOTE

Check your local electrical

code for the correct clamp

and cable size.

CAUTION!

If the ground from the

electrical panel or breaker

box to the water meter or

underground copper pipe

is tied to the copper water

lines and these lines are cut

during installation of the No-

ryl bypass valve and/or poly

pipe, an approved grounding

strap must be used between

the two lines that have been

cut in order to maintain

continuity. The length of the

grounding strap will depend

upon the number of units

being installed and/or the

amount of copper pipe being

replaced with plastic pipe.

See Fig. 1.

O-ring

Plug

the

Riser

Tube

Upper

Cone

The riser

(distributor)

remains inside the

tank seated in the

depression at the

bottom

a) Lube the bottom oring (picture d) and attach

the upper cone to the valve.

b) Temporarily plug the open end of the riser

tube to ensure that no resin or gravel falls

down into the distribution. The riser (distrib-

utor) remains inside the tank seated in the

depression at the bottom. Plug tube with a

tape. Remove after media is loaded.

c) Fill support bed first. The media will not

always spill down inside the tank and may

need to be swept inside.The large funnel

(sold separately makes lling the tank easier

and neater. (Or an empty 1 gallon or 4 liter

container with the bottom cut out makes a

good funnel.)

a b c

Resin

Support Bed

Gravel

CAUTION: Make sure the power cord of the

valve doesnt get caught between the threads

Grease port Orings using

brush (not included) or

your finger (Make sure to

wear protective gloves)

D-Tube

Unscrew Spill Cap Attach

Upper

Basket

d) Lube the bottomValve Orings with the grease supplied, Attach the Upper Basket. Unscrew the spill cap. Carefully

Slide the D-Tube inside the Valve and Screw theValve inside theTank such that the power cord doesnt

get caught between the valve and the tank.

Place the media into the tank in the order

indicated above. Slowly and carefully add

the gravel support bed and the ltration

media leveling each layer as it is placed into

the tank.

d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the berglass tank,

tightening securely into tank. Note: Ensure that the internal O-ring in the valve ts securely over the riser tube.

Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of

the riser tube.

PREPARATIONS

Media Installation (When Necessary). Models including and higher than 2 CF (Models 250,300) of media are shipped with

separate media in pails or boxes. Models lower than 2 CF of media come loaded with media and this step can be skipped for new

installation.

CAUTION!

The unit should be

depressurized before

installing or replacing media

CAUTION!

Make sure that the

unit is de-pressurized

before conducting

this task.

CAUTION!

DO NOT use petro-

leum based lubricants

as they will cause

swelling of O-ring

seals.

14 15

Downflow Valve

Inlet

Outlet

Attaching Bypass to Valve (If required in case of replacing the control valve. The new control

valve comes with bypass attached)

Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to

the bypass with red clips. Connect the inlet and outlet of the water Softener to the plumbing of the

house. The control valve must not be submitted to temperatures above 43°C (110°F). When sweat

fittings are used, to avoid damaging the control valve, solder the threaded copper adapters to the

copper pipe and then, using Teflon tape, screw the assembly into the bypass valve.Do not use pipe

thread compound as it may attack the material in the valve body.

PREPARATIONS

Clips

Bypass

2. Water Lines

Outside faucets used to water lawns and gardens should not supply softened water. A new water line is often required to be connected to supply hard water to the inlet of

the water softener and to the outside faucets. Cut the water line between where it enters the house and before any lines that branch o to feed the hot water heater or

other xtures in the house and as near the desired location of the water softener as possible. Install a tee tting on the feed end of the cut pipe, and an elbow tting on the

other end. Install piping from the tee to the inlet of the water softener and from the elbow to the outlet of the softener. To sever the water lines which branch o to feed any

outside faucets, cut the branch lines approximately two inches from the tting on the main water line. Install an elbow on the end of the pipe nearest the outside faucet and

a cap on the end connected to the existing water line. Install piping from the tee installed on the inlet line to the water softener to the elbow installed on the pipe to the

outside faucet. Following this procedure will result in all lines in the house, with the exception of the outside faucets, but including the water heater and therefore the hot

water lines, being supplied with soft water.

Determine the best location for your water Softener, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical

outlet. Subjecting the Softener to freezing or temperatures above 43°C (110°F) will void the warranty.

INSTALLATION STEPS

Please notice the inlet and outlet labels on the valve as shown here to

determine the position of the equipment:

For DF Softener - The inlet should be on the left hand side of the valve

and out on the right hand side

Facts to Remember When Planning Your Installation

1. All installation procedures must conform to local and state or provincial plumbing codes.

2. Outside faucets used to water lawns and gardens should not supply untreated water, replace untreated water with feed water

to the unit. If necessary to do this please install check valve, see page 14. A new water line is often required to be connected to

supply untreated water to the inlet of the water lter and to the outside faucets.

3. Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors to the bypass with red

clips. Connect the inlet and outlet of the water lter to the plumbing of the house.The control valve must not be submitted

to temperatures above 43°C (110°F). When sweat ttings are used, to avoid damaging the control valve, solder the threaded

copper adapters to the copper pipe and then, using Teon tape, screw the assembly into the bypass valve.

Do not use pipe thread compound as it may attack the material in the valve body.

4. Apply TeonTape and Orings to the ttings

5. Connect Filter to the house plumbing. Any solder joints near the valve must be done before connecting any piping to the valve.

Always leave at least 6”(152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to

do this could cause damage to the valve.

6. Drain Line connection: UsingTeon tape, screw the 1/2”hose barb and attach oring into the drain port in the valve. Attach

1/2”drain hose (Supplied with some models and brands) to the hose barb and tighten securely with a hose clamp (Supplied

with some models and brands). Run the drain line to a oor drain or a laundry drain. Complete any necessary plumbing.

7. Using the Allen Key (included), place the unit in the bypass position. Slowly turn on the main water supply. At the nearest cold

treated water tap nearby remove the faucet screen, open the faucet and let water run a few minutes or until the system is free

of any air or foreign material resulting from the plumbing work.

8. Make sure there are no leaks in the plumbing system before proceeding. Close the water tap when water runs clean.

9. Open the brine tank / cabinet salt lid and add water until there is approximately 3”(75 mm) of water in the tank. Do not add

salt to the brine tank at this time.

Attaching Brine Tubing to the Brine Line

of the Valve

Make sure the blue clip is secure

*NOTE

Resin Cleaner

An approved resin cleaner

MUST be used on a regular

basis if your water supply

contains iron.

See page 23 - Res-Up®

Feeder Installation

Instructions

a) Attach the three brine grid legs to grid plate.The

legs will snap on to the tabs of the salt plate making

a“click”sound. For square brine tank there are four

legs.)

c) Drop the brine grid with brine well inside the

brine tank such that the nut tting faces the

hole on the brine tank. Then press the grid

evenly inside the brine tank until the brine grid

legs touches the bottom of the brine tank.

b) Insert the brine well assembly inside the grid

plate as well below.

d) Take the brine tube and insert the nut and plastic sleeve as

shown below.

e) Insert the tube in the oat assembly elbow and hand tighten

the nut. In many cases the brine line already come installed

from the factory. Leave the other end of the brine line tube

inside the brine tank

f)For installation of brine tank at the installation site, pull the

other end of the brine tube from the hole on the brine tank.

The completed assembly is shown below.

The hole in

the brine tank

should line up

with the brine

line as shown

for round and

square brine

tank.

IMPORTANT:

IN ROUND

BRINE TANK, IT

IS IMPORTANT

TO ALIGN THE

HANDLE TO

THE BRINE

WELL AS

SHOWN

Insert Sleeve

INSTALLING BRINE TANK

16 17

Optional

Overow

Assembly

Brine Valve

Connector Detail

C120V/10A

urrent Protect Socket

Brine Elbow

Assembly

Water Pipe Outlet

Main tank

5/8”Drain Line

Bypass assembly

5/8”Overow Line

Floor drain

Optional

Pipes Fixed

Structure

Drain Elbow

Assembly

Outlet

Brine Tank

3/8”Brine Tube

Inlet

Water Pipe Inlet

Downflow Water Softener Installation

Cold (Raw water)

Cold (Filtered water) Cold (Raw water)

Check Valve

Water Heater

Hot (Soft Water)

Downow Water Softener

Filter

InIn Out

Out

Cold (Soft Water)

o Outside Faucet

InOut

Outlet

Inlet

NOTICE - THERE ARE RAISED

ARROWS ON THE BYPASS

ASSEMBLY INDICATING

DIRECTION OF WATER FLOW

*NOTE

Check local plumbing codes

in regards to requirements

for use of Check Valve or

back flow prevention or

vacuum breaker

Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6”(152 mm)

between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.

CAUTION!

Never insert drain line

directly into a drain, sewer line, or trap.

Always allow an air gap between the drain

line and the wastewater to prevent the

possibility of sewage being back-siphoned

into the conditioner.

NOTE

Waste connections or drain

outlet shall be designed and

constructed to provide for

connection to the sanitary

waste system through an

air-gap of 2 pipe diameters

or 1 inch (22 mm) whichever

is larger.

INSTALLATION

Downflow Cabinet Water Softener Installation

Brine Elbow

Assembly

Water Pipe Outlet

Bypass assembly

Outlet

Inlet

Water Pipe Inlet

Drain Elbow

Assembly

Floor drain

Optional

Pipes Fixed

Structure

5/8”Overow Line

AC120V/10A

Current Protect Socket

5/8”Drain Line

Cold (Raw water)

Cold (Filtered water) Cold (Raw water)

Check Valve

Water Heater

Hot (Soft Water)

Downow Water Softener

Filter

InIn Out

Out

Cold (Soft Water)

o Outside Faucet

InOut

INSTALLATION

Outlet

Inlet

NOTICE - THERE ARE RAISED

ARROWS ON THE BYPASS

ASSEMBLY INDICATING

DIRECTION OF WATER FLOW

*NOTE

Check local plumbing codes

in regards to requirements

for use of Check Valve or

back flow prevention or

vacuum breaker

CAUTION!

Never insert drain line

directly into a drain, sewer line, or trap.

Always allow an air gap between the drain

line and the wastewater to prevent the

possibility of sewage being back-siphoned

into the conditioner.

NOTE

Waste connections or drain

outlet shall be designed and

constructed to provide for

connection to the sanitary

waste system through an

air-gap of 2 pipe diameters

or 1 inch (22 mm) whichever

is larger.

18 19

Familiarize with Button Configuration:

3. Power and Program the Valve

Attach the Transformer cable to the valve and plug in the transformer to the 110V Power outlet. you will notice the two screens on right will alternate.

6(77,1*6 83

'2:16(/(&7

TIME

08:27 AM

6(77,1*6 83

'2:16(/(&7

REMAIN

GAL 1060

1. Press MENU key to advance to TIME OF DAY. TIME OF DAY will flash.

6(77,1*6 83

'2:16(/(&7

TIME

08:27 AM

2. Press the UP or DOWN key to adjust the TIME OF DAY. Press & hold the UP or DOWN key to quickly advance the hour and minutes. When desired time

is displayed press SET to advance to the HARDNESS setting. HARDNESS will flash.

6(77,1*6 83

'2:16(/(&7

HARDNESS

020GPG

3. Press the UP or DOWN key to adjust the HARDNESS (Min 1.Max 199). When desired hardness is displayed press SET to advance to the PEOPLE setting (Min1/

Max9). People will flash.

6(77,1*6 83

'2:16(/(&7

PEOPLE

4. When desired number of people is displayed press SELECT to complete pro-gramming.

TIME

08:27 AM

KEYPAD

4Add Salt to the brine tank/cabinet

4. Put 40 kgs of crystal water softener salt in the

brine tank. The unit will automatically ll the

water to the correct level when it regenerates.

BACKWASH

10 MIN

RINSE

10 MIN

BRINE

60 MIN

REFILL

11.1 MIN

1. Connect the transformer

to the valve. Plug the

12-volt transformer into

a 120 VAC 60 Hz outlet.

2. Open the brine tank /

cabinet salt lid and

add water until there is

approximately 3”(75 mm)

of water in the tank. Do not

add salt to the brine tank at

this time.

STARTUP INSTRUCTIONS

This function is to accept the values if changed and advance to the next page in

the menu.

These buttons are used to increase or decrease the value of the settings while in

the programming mode.

This function is to enter the basic set up information required at the time of

installation.

Key Pad Configuration:

Manual Regeneration Using Keypad

Press“Setting Key”Once for Delayed Regenerations or Hold for 5 Seconds for Immediate Regeneration

Below is the sequence of Regeneration cycles

1. Backwash

2. Brine Draw and Slow Rinse

3. Rinse

4. Brine Rell

SERV.

Service

BRINE RINSE REFILL

BA.WA.

BACKWASH

Manual Regeneration

To start an immediate regeneration turn the knob clockwise from the service position (9:00) to the 10:00 position. Within a few seconds the an immediate regeneration will