NovoPress KE KELIT ACO103 BT User manual

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ACO103 BT
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Operating Manual
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=== Ende der List e für T extm arke Ti telbl att == =
47000/b01deu
0318
18250

ACO103 BT
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1
10 3
1
4
5
2
12
6
2 3 4
A
1
1
2

ACO103 BT
5 6 7
8 9 10
11 12 13
=== Ende der List e für T extmar ke Grafi k ===

ACO103 BT
4
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ACO103 BT
EN English
Translation of the original Operating Manual
Contents
=== Ende d er List e f ür T e xt mar ke I nh al t 2 = = =
1Proper use ..............................................................................................................................................11
2Basic safety information .........................................................................................................................11
3Definition of terms...................................................................................................................................13
4Symbols on the device and information on the rating plate ...................................................................13
5Scope of supply......................................................................................................................................14
6Technical data ........................................................................................................................................14
7Brief description of the press device ......................................................................................................15
8Commissioning and operation................................................................................................................16
9Cleaning, maintenance and repair .........................................................................................................18
10 Disposal..................................................................................................................................................19
11 Warranty and guarantee.........................................................................................................................19
12 EU Declaration of Conformity.................................................................................................................20
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1 Proper use
These press devices are intended exclusively for use with press jaws manufactured by Novopress, or
approved by Novopress in agreement with the system supplier. For further details, please contact the
system supplier or Novopress direct.
The devices and the press jaws are designed exclusively for the press-fitting of pipes and fittings for
which the relevant press jaws are intended.
Any use beyond or different to that described here shall be regarded as improper use.
All work with this tool that does not correspond to proper use may lead to damage to the press device,
the accessories or the pipes. Leaks and/or injury may result.
Novopress is not liable for damage resulting from
•the use of unsuitable press tools or press tools from other manufacturers, or
•applications that do not conform to proper use.
Proper use also includes compliance with the Operating Manual, adherence to the inspection and
maintenance conditions as well as compliance with the latest versions of all relevant safety
regulations.
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2 Basic safety information
The following pictograms are used to highlight sections of text. Please follow these instructions and
act with particular caution in these cases. Pass all health and safety instructions on to other users and
technicians.
WARNING!
This information indicates a potentially dangerous situation that could result in serious
injury or death.
CAUTION!
This information indicates a potentially dangerous situation that could result in minor
injuries and/or material damage.
Information!
This information is directly linked to the description of a function or an operating
sequence.

ACO103 BT
5
Please read this Operating Manual carefully.
The safety instructions it contains must be observed.
Compliance with local safety regulations is essential!
WARNING!
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
Therefore:
–Save all warnings and instructions for future reference.
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WARNING!
Risk of injury from ejected fragments
Incorrect or improper use or the use of worn or damaged press tools and press devices
carries a risk of injury from ejected fragments.
Therefore:
–Press tools and press devices may only be used by trained personnel.
–Compliance with the specified service work and service intervals is mandatory.
–Check the press tools and press devices for cracks and other signs of wear before
each use.
–Separate all press tools and press devices with material cracks or other signs of
wear immediately and do not use them any longer.
–Only use press tools and press devices that are in perfect technical condition.
–Following incorrect use, do not use the press tool and press device any longer and
have them inspected by an authorised workshop.
CAUTION!
Unskilled use may lead to a damaged or malfunctioning press tool and
press device.
Therefore:
–Replace worn press tools immediately and do not use them any longer.
–Use carrying cases for transport and storage and keep press tools and the press
device in a dry room.
–Have damage checked immediately by an authorised workshop.
–Comply with the safety instructions regarding the cleaning and anti-corrosion
agents used.
Information!
Consult the documents provided by the system supplier for handling and assembly
instructions for fittings and pipes.
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ACO103 BT
6
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3 Definition of terms
V volt Ah ampere hour Ø diameter
A ampere db(A) decibel (sound pressure) h hour
Hz hertz bar bar min minute
W watt °C degree Celsius s second
kW kilowatt kN kilonewton m/s² metre divided by
square second
(acceleration)
g gram a.c. Alternating current voltage
kg kilogram d.c. Direct current voltage
Bj year of
manufacture
F force Nr number
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4 Symbols on the device and information on the rating plate
Symbol Meaning
Warning − ejected fragments
Service sticker; indicates when the next service is due.
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Information on the rating plate
1 Manufacturer logo incl.
address
6 Power consumption
2 Permissible
uninterrupted operating
time
7 Country of manufacture
3 Part No. 8 Permissible voltage
range in volt
4 Serial No. 9 Nominal force
5 Year of manufacture
mm.yy
10 Type designation of
device
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Explanation of possible pictograms on the rating plate
Verification marking Canada/
USA
Verification marking Australia
Verification marking Canada/
USA
CE conformity marking product
safety in Europe
Registration of products on the
uniform customs territory
Read Operating Manual
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ACO103 BT
7
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5 Scope of supply
The scope of supply for the standard equipment includes:
ACO103 BT
Optional additional accessories (e.g. press
jaws) may also be included. Please contact the
system supplier for information on the scope of
supply.
Press device incl. operating manual
Battery charger incl. operating instructions
Battery 12 V d.c.
Safety information
EC declaration of conformity
Carrying case
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6 Technical data
Device: ACO103 BT
Rated voltage/battery: 12 V d.c. (lithium-ion) / 1,5 Ah /3,0 Ah
Power consumption 240 W
Nominal force: 19 kN
Height: 71 mm
Length: 319 mm with 1,5 Ah battery
345 mm with 3,0 Ah battery
Width: 98 mm
Net weight: 1,6 kg (without battery)
Compression range:
Plastic:
up to
Ø 40 mm
Metal:
up to
Ø 35 mm
Max. noise level: 86,5 db(A) 1)
Noise pressure level at user's ear: 75,5 db(A) 1)
Vibration value: <2,5 m/s² 2)
Type of protection: IP20
Temperature range during operation: -10°C to +50°C
1) Measurement uncertainty 3 db(A) 2) Measurement uncertainty 1.5 m/s²
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Information!
Wear hearing protection.
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The stated vibration emission value was measured using a standard test procedure and can be
employed for the purpose of comparison with another device.
The stated vibration emission value can also be used to obtain an initial estimate of interruptions
during intermittent operation.
Caution The vibration emission value may differ from the stated value while the device is actually in
use, depending upon the manner in which the device is used. It may be necessary to establish safety
measures to protect operating personnel, depending on the actual conditions of use (intermittent
operation.
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Battery charger
For information on the function and operation of the battery charger and the rechargeable batteries,
please consult the battery charger operating instructions.
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ACO103 BT
8
7 Brief description of the press device
7.1 Automatic press cycle (Fig. 1)
The device features an automatic press cycle. This ensures that the pressing operation is always
completed. The automatic press cycle is only activated after approx. 1 second. After the automatic
press cycle has been triggered, the green LED (2) goes out and the pressing operation runs
automatically. The pressing operation can then only be stopped by pressing and holding release
button (5). After the pressing operation has been completed, the motor automatically switches off and
the green LED (2) lights up again.
If the start button (1) is released before the automatic press cycle begins, the piston in the press
device moves back to its starting position. The pressing operation will not have been completed. The
pressing operation must be triggered again.
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7.2 Release button (Fig. 1)
The pressing operation can be stopped at any time by pressing and holding the release button (5).
The piston in the press device then returns to its starting position.
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7.3 Pressing point lighting
When the start button (1) is pressed, the pressing point is lit by 1 LED (12). If the press device is out of
use for a longer period, the device and the LED switch off.
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7.4 Wireless interface (Fig. 1)
The device ACO103 BT features a wireless interface.
This wireless interface together with the NovoCheck app can be used to connect the ACO103 BT to a
mobile terminal device, such as a smartphone, tablet, etc. (Android, IOS; further information at
www.novopress.de). The following functions are available:
•Reading the press device
•Checking the press device
•Making settings
•Generating construction site reports.
To establish a connection, the press device must be operational and the NovoCheck app installed on
the terminal device.
The press device can now be connected with the NovoCheck app. (For more information, go to
www.novopress.de) When the connection to the wireless interface was established successfully, the
blue LED (10) lights up.
The blue LED (10) goes out if no connection has been established until the first pressing operation is
performed. A new attempt to establish the connection can only be made if the press device has been
switched off in the meantime. It may be necessary to pull the rechargeable battery for this.
If you do not wish to establish a connection, press the start button (1) once again and perform the
pressing operation.
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7.5 Battery
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Information!
The batteries are not charged at the factory.
Therefore:
–Charge the batteries before using for the first time.
Information!
Limited temperature range for charging and storing the batteries.
Therefore:
–It is imperative that the operating instructions for the battery charger are complied
with.
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ACO103 BT
9
Removing the battery (Fig. 2)
Push in (1) the two release buttons (A) and then remove the battery (2).
Inserting the battery (Fig. 3)
Slide the battery into the device as illustrated until it clicks into place.
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Battery charge indicator (Fig. 2)
The 3 green LEDs (4) indicate the charge level of the battery. The number of LEDs lit up denotes the
battery charge. If the LED (2) is flashing, the battery is empty and no further travel is possible.
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Information!
The ACO103 BT press device must only be operated with 12 V lithium-ion
rechargeable batteries. The 12 V battery must only be used in the appropriate press
devices.
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Feature of the press device when the battery is empty:
When a pressing operation begins, a check is made to determine whether the battery charge is
sufficient to complete the pressing operation. If this is not the case the device does not start. The
green LED (2) flashes.
If the green LED (2) flashes following a pressing operation, the pressing operation was carried out
correctly. The battery must be recharged prior to the next pressing operation.
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7.6 Energy saving mode
If the press device is not used over an extended period, the device switches off. No LED is lit up any
longer. Press the start button (1) briefly to activate the press device.
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8 Commissioning and operation
8.1 Preparing the ACO103 BT
CAUTION!
Fingers risk being crushed if the device is operated without a press jaw
(Fig. 4)
If no press jaw is fitted, fingers could be placed in the at-risk zone. Fingers could be
crushed when the device is started.
Therefore:
–Do not operate the device without the press jaws.
–Keep your fingers away from the at-risk zone.
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Information!
The device will not start if the retaining pin (8) is incorrectly inserted. The green LED
flashes.
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Information!
The press device is not suitable for continuous operation. Following 30 minutes
of continuous operation, a short break of at least 15 minutes must be taken to
allow the device to cool down.
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•Insert the press jaw into the press device as shown in Fig. 5 to 7.
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ACO103 BT
10
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8.2 Meaning of the LED display
LED display Status/cause Measure
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All LEDs off. The device is switched off. Briefly press the start button (1) (see
section 7.6).
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Green LED (2) lights up. On standby.
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Green LED (2) off
(pressing operation in
progress).
Automatic press cycle is on,
device ends the pressing
operation automatically.
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Green LED (2) flashes. Insufficient battery charge. Charge or replace battery.
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Green LED (2) flashes. Retaining pin not correctly
shut.
Insert retaining pin, or check retaining pin
and cylinder.
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Green LED flashes.
(Press device
automatically returns to
initial position.)
Retaining pin has come
loose!
Insert retaining pin, or check retaining pin
and cylinder.
NOTE
The pressing operation may not have
been completed; please check and repeat
if necessary.
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Green LEDs (4) Battery charge display
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Blue LED (10) flashes. The press device is ready
for connection.
The press device can be connected with
the NovoCheck app.
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Blue LED (10) lights up. The press device is
connected with the
NovoCheck app.
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Red LED (3) flashes. Device not within the
temperature range
The device only works within a
temperature range of -10 to +50°C. If the
red LED is flashing, the device must be
moved into a warmer or colder area. The
device can be warmed to operating
temperature by means of dry runs.
If the device is too warm it must be cooled
down by means of a short break.
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Red LED (3) lights up. Device fault. Press the start button (1). If this is
unsuccessful, the press device is
defective.
Send the device to a specialist workshop.
NOTE!
The pressing operation may not have
been completed; please check and repeat
if required.
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Red (3) and green (2)
LED flash alternately.
Service interval reached. Take the press device to be serviced.
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ACO103 BT
11
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8.3 Performing the pressing operation
CAUTION!
Danger of crushing!
There is a risk that fingers and hands will be crushed.
Therefore:
–Keep body parts and foreign objects away from the press jaws during the pressing
operation.
–Do not hold the jaw levers with your hands during the pressing operation.
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CAUTION!
Keep fingers away from the at-risk zone if no press jaw is fitted. (Fig. 4)
Fingers risk being crushed.
Therefore:
–Do not operate the device without the press jaws.
–Keep your fingers away from the at-risk zone.
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Information!
The device will not start if the retaining pin (8) is incorrectly inserted. The green LED (2)
flashes.
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Information!
Always comply with the operating instructions for the press tools!
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1. Check whether the nominal width of the press fitting corresponds to the nominal width of the
press jaws.
2. Observe the system manufacturer's instructions when fitting the press jaws. (Fig. 8)
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Information!
Make sure that the press jaw is fully closed when pressing is complete (Fig. 9).
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Information!
If the press device is switched off, briefly press the start button (1) to activate the
press device. Press the start button again to start the pressing operation.
Pos: 65 /R V T/ I nbet ri eb nah m e un d Betr ie b/ Ver pr ess e n/ 09a - Punkt 3ACO102,ACO152,ACO/ECO202,ACO202XL,AF P/ EF P202 @ 0\mod_1386672196372_18.docx@ 1712@ @ 1
3. To start the process, press the start button.
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4. When the pressing operation has been completed:
•Detach the press jaw from the press fitting (Fig. 10).
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9 Cleaning, maintenance and repair
CAUTION!
Risk of injury during cleaning or repair work from inadvertently pressing
the On switch.
Therefore:
–Comply with the safety instructions and always remove the battery before
performing cleaning, servicing or repair work.
Pos: 68 /R VT /R eini gu ng, Wart ung , R ep ara tur /0 2 - Ser vic e ans chr if t - ACO102,ACO152,ACO/ECO202,ACO202XL,ECO301,ACO401,AFP/EFP202, AXI/AAP102@ 0\mod_1391000010165_18.docx@ 1790 @ @ 1

ACO103 BT
12
Service addresses
Novopress GmbH & Co. KG
Scharnhorststr. 1
41460 Neuss
Germany
You can find the addresses of authorised specialist workshops by contacting Novopress or at
www.novopress.de.
Pos: 69 /R VT /R eini gu ng, Wart ung , R ep ara tur /0 3a - I nf or m ati o n Wartu ng -AC O 10 2, AC O1 52 , ACO/E CO 2 02 , AC O 20 2X L @ 0\mod_1391004569271_18.docx@ 1796@ @ 1
Service intervals
Service and repair work may only be carried out by Novopress or the authorised Novopress specialist
workshops.
Information!
The next service deadline is indicated on the press device.
This service must be performed at least every 2 years or at the latest when the LED
display indicates that a service is due (see Section 8.2 Meaning of the LED display).
Pos: 70 /R VT /R eini gu ng, Wart ung , R ep ara tur /0 4a - R eg el mäßi g 1.ter T ei l - A C O 10 2, ACO1 52 , ACO/ EC O2 02 , AFP/E F P 20 2 @ 0\mod_1391080694964_18.docx@ 1820@ @ 1
Routine inspection (before use, at the start of the working day) and when soiled (Fig. 11)
Check for visible damage, material cracks and other signs of wear. If defects are found, do not use the
device and have it repaired.
Pos: 71 /R VT /R eini gu ng, Wart ung , R ep ara tur /0 5 - H albj ähr li ch - ACO102,ACO152,ACO/ECO202, ACO202XL, ECO301, ACO401,AFP/EFP202@ 0\mod_1392970870376_18.doc x@ 18 46@ @ 1
•
Six-monthly inspection
Have the device inspected by a qualified electrician or a Novopress workshop
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•
Annually to get a 1-year extended warranty (see section 11 Warranty and guarantee)
Have the press device inspected and serviced at Novopress or a Novopress workshop.
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•
10 Disposal
CAUTION!
Groundwater hazard
The device contains hydraulic fluid.
Hydraulic fluids pose a hazard to groundwater. Uncontrolled drainage or improper
disposal is punishable by law.
Therefore:
–Dispose of the device in an environmentally responsible manner.
Pos: 74 / RV T /E nt sor g u ng /0 2 - B edi en u ng sa nl eit u ng Akk u + Ladeg er ät -al l e bi s auf EC O30 1 @ 0 \mod_1392977618930_18.docx@1864 @ @ 1
•
The instructions in the operating instructions provided with the battery charger must be complied with
when disposing of rechargeable batteries and the charger.
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•
The product must not be disposed of as normal household waste.
Novopress recommends that disposal be carried out by authorised specialist companies.
Alternatively, waste devices can be returned directly to Novopress (or a specialist workshop) for
proper disposal.
Pos: 76 /R V T/ G ew ähr l eis t ung und Garan tie /0 1a- Ü ber s c hr ift + 1. ter Satz - AC O1 02 , ACO15 2, ACO/ EC O 20 2, ACO2 0 2X L, E CO 3 01 , ACO40 1, AFP/ EF P 202 , @ 0\mod_1393224977050_18.docx@ 1880 @ 1 @ 1
•
11 Warranty and guarantee
Novopress provides the full statutory warranty of 24 months for its press devices and tools. The
warranty period always commences on the date of delivery, which must be proven by means of the
sales documentation in case of doubt.
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•
Within the warranty period, the warranty covers the repair of any damage or malfunction of these tools
that is attributable to material or production faults.
The following are not covered by the warranty:
•Damage caused by improper use or inadequate servicing.
•Damage caused by the use of products not approved by Novopress for use with its
press devices.
•Damage caused by pressing unsuitable pipes or fittings.
For wearing parts, the Novopress warranty lasts only for the intended service life.

ACO103 BT
13
Service work and parts provided in response to warranty claims do not have to be paid for. However,
all shipping costs shall be borne by the user.
Claims can only be accepted if the device is delivered to Novopress or a Novopress workshop in an
assembled state.
Repair or replacement of the device under warranty does not result in an extension of the warranty
period. Repair or replacement can only be performed using as-new components, the function of which
corresponds to that of the old components. All parts that are faulty and consequently replaced are the
property of the manufacturer.
Pos: 78 /R V T/ G ew ähr l eis t ung und Garan ti e /0 3a - A nschl ussg arant ie 1+ 3 Ja hre - ACO102,ACO152,ACO/ECO202,ACO202XL,ECO301,AF P /EF P 20 2 @ 0\mod_1393229765694_18.docx @ 1898@ @1
•
Extended warranty on expiry of the statutory warranty period
We voluntarily provide the following extended warranties beyond the statutory warranty period
1-year extended warranty for new press devices, adaptor jaws and press collar
Novopress provides an extended warranty of one year for all new press devices, adaptor jaws and
press collars that have been serviced at least every 12 months by Novopress or by an authorised
Novopress workshop. There is a charge for this service work. For details of costs, please contact
Novopress or an authorised Novopress workshop.
3-year extended warranty for new press jaws
Novopress provides an extended warranty of three years for all new press jaws, interchangeable jaws
and press inserts that have been serviced at least every 12 months by Novopress or by an authorised
Novopress workshop. There is a charge for this service work. For details of costs, please contact
Novopress or an authorised Novopress workshop.
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•
Repair warranty
Novopress provides the following repair and spare parts warranty beyond the warranty period for new
products that undergo repair after this period:
•6-month warranty for replaced spare parts.
•12-month warranty for replaced assemblies.
•12-month warranty for replaced press devices.
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•
12 EU Declaration of Conformity
EU declaration of conformity and list of maintained directives and applicable standards see attached
document EU declaration of conformity.
=== Ende d er List e f ür T e xt mar ke I nh al t = = =

Repairs / Service