NRD Staticmaster P-2021 Series User manual

INST2021 – 6/14
NRD, LLC
2937 ALT BOULEVARD
PO BOX 310
GRAND ISLAND, NY
14072-0310
800-525-8076
716-773-7634
716-773-7744 FAX
e-mail: [e-mail]
website: www.nrdinc.com
Instruction Manual
for
NuclecelÔP-2021 Series Ionizers
CONTENTS
1.0 Introduction Page 1
1.1 Our Thanks
1.2 Other NRD Products
1.3 Customer Support
2.0 General Information Page 2
2.1 Safety of NRD Devices
2.2 Lease Agreement
2.3 Return of Expired Devices
3.0 In-Line Ionizers Page 3
4.0 Accessories Page 4
4.1 Gun Handles
5.0 Maintenance & Troubleshooting Page 5
APPENDIX
Assembly & Installation of In-Line Ionizers Page 6
Specifications
Safety Brochure

Page 1 INST2021 – 6/14
1. Introduction
Since 1969, NRD has produced ionizing radioactive sources that are used in static control, smoke
detectors, physics research, space exploration, and instrumentation. NRD is the world’s largest
and one of the oldest suppliers of radioactive metallic foils. Specially designed equipment and
facilities enable us to produce a sealed source device that is safe and is highly effective in
eliminating static.
1.1 Our Thanks
Thank you for choosing NRD for your static control needs. You have chosen a highly effective
static eliminator device that is reliable, requires no calibration, and is safe. Please review the
information in this manual to maximize the benefit of NRD’s In-Line Ionizers.
1.2 Other NRD Products
NRD offers static eliminator devices and accessories to eliminate or control electrostatic charges.
The many product configurations we offer will fit a wide field of applications. Just call us with
your application and we can provide a solution.
The electronics industry uses air ionizers to reduce product damage and loss. Application of
ionizers in the printing, converting and graphics industries allow in-process cleaning of product
and faster process speeds. Higher productivity, better quality, and enhanced reliability help
make your company a success.
Here is the range of products we offer:
• Nuclestat®Bars offered in lengths of 4” to 142”.
• Nuclecel™In-Line Ionizers for parts blow-off and surface preparations.
• Nuclespot™Ionizer provides focused concentration of ions to the product.
• Tabletop Blowers for electronic assembly.
Detailed data sheets and informational notes are available upon request. Consult the main
catalog for listing.
1.3 Customer Support
Toll Free Number 1-800-525-8076 8:30 AM – 5:00 PM Eastern Time (M-F)
General Listing 1-716-773-7634
Fax Number 1-716-773-7744

Page 2 INST2021 – 6/14
2.0 Important Information
All radioactive devices using Polonium-210 are leased for one (1) year. It is important to keep
track of these units so that they can be returned to NRD for proper disposal. If the device is
misplaced, please call NRD for information on how to report the lost device.
2.1 Safety of NRD Ionizers
The radioactive material (Polonium-210) is 100% encapsulated using a pressure welded
metallurgy technique. The result is an encapsulation that is insoluble and inert to most
chemicals. Vibration and impact normal to industrial applications will not adversely affect
product integrity.
The alpha particles come from the natural decay of the radioactive source and collide with air
molecules to create ions. However, alpha particles are unable to penetrate a thin piece of paper
or human skin! Complete safety is ensured when the ionizers are used in accordance with
normal mounting and operating conditions. Normal use and conditions of the ionizer include:
• Temperature not to exceed 212° F (100° C).
• Use clean dry air, nitrogen or inert gas.
• You can safely handle the outside of cell. Do not insert any object or attempt to clean
the inside of the cell.
• Mount the ion cell in a normal way by using the threaded connections or the sealing
surface provided on the cell. Do not alter the ionizer in any way, i.e. drilling holes.
Review the enclosed Safety Brochure for a more detailed description of how the ionizers work,
where they are typically used, and the general safety of NRD ionizers.
2.2 Lease Agreement
All ionizers containing Polonium-210 are leased, not purchased. The devices are leased for two
main reasons: 1.) Federal Regulations state that the device must be tested for radiation leakage
prior to shipping and before 13 months from the date of manufacture. NRD performs these leak
tests and provides you with a Leak Test Certificate as documentation. 2.) The activity of the ion
cell decreases over time. At the end of 12 months, the cell needs to be replaced (or renewed) in
order to maintain its effectiveness.
NRD will notify you when it is time to renew the device. To renew the lease when the device
reaches its 12 month expiration (the manufactured date is printed on the label of device), simply
provide us with a new purchase order to make the original lease valid for another 12 months.
Upon delivery of the renewed device, remove the old cell from service and ship it back in
accordance with the Return Shipping Instructions.
2.3 Return of Expired Devices
Expired P-2021 Ionizers (12 months or older) can be returned to NRD for proper disposal
according to the “Return Shipping Instructions” included in this manual. A Return Authorization
(RA) is not required prior to sending a device back for disposal.

Page 3 INST2021 – 6/14
3.0 In-line Ionizers
The P-2021 Nuclecel™In-Line Ionizers neutralize static charges and removes dust and other
foreign particulate by providing a powerful stream of ionized gas across affected parts. They are
designed for applications where high gas pressure and velocity are desirable.
3.1 Installation & Operation
A. The P-2021 Nuclecel™In-Line Ionizers can be operated with the flow of gas in either
direction. Mounting connections are 1/8” NPSM (.390”-27) male and female thread.
On the male end an “O”-ring is included for sealing. Provide a suitable mating
connector at the end of the gas supply hose to connect to the ionizer. The In-Line
Ionizer can be attached to a gun handle, manifold, or as part of your production
equipment. See below for optional mounting adapters.
Optional Adapters
Note: Ensure that the gas supply is properly filtered and that attached hoses are clean and
dry. Inquire about filter options. The gas can be air or an inert gas such as nitrogen.
B. Attach the ionizer to the hose fitting and tighten securely. An O-ring is provided on the
threaded end of the cell to seal the connection. If the parts become loosened, apply a
small amount of removable adhesive (Loctite 242) to the threads.
C. When attaching an exit tube on the ionizer, keep the tube length as short as possible and
avoid attaching a very small tube diameter. Long exit tube lengths or very small tube
diameters are not recommended for this will restrict gas flow and reduce ionizer
effectiveness.
D. Apply gas pressure and regulate it to the desired level. Do not exceed an inlet pressure
of 100 psig. A powerful stream of ionized gas will flow over objects and quickly
neutralize electrostatic charges, and remove dust and other foreign particulate clinging
due to static attraction.

Page 4 INST2021 – 6/14
4.0 Accessories
4.1 Gun Handles
ST1 NY1 SA1 / SA2 / SA4 PK1
Usage
An In-Line Ionizer will connect to a gun handle to control air activation and direct the flow
where it is needed. The gun system will neutralize static charges and remove dust and other
foreign particulate by providing a powerful stream of ionized air across affected parts. All
accessories including gun handles are purchased and can be replaced as needed.
A. Screw the nozzle tip into the P-2021 Ion Cell and tighten.
B. Hand tighten the Ion Cell onto the gun handle so that the “O”-ring provides sealing. If
the ionizer becomes loosened, apply a small amount of adhesive to the threads-Loctite
242. (Note: Model P-2021-2002 cell does not require an “O”-ring when used with the
PK1 Cleanroom Gun.)
C. Provide a 1/4” NPT male fitting to the end of an airline to be connected to the gun.
Note: Ensure that the air supply is appropriately filtered and that attached hoses are clean and
dry. Inquire about filter options.
D. Attach the gun to the 1/4” NPT hose fitting by screwing the base of the handle securely
into the fitting. Use teflon tape as needed.
E. Set pressure to 40 psig first to determine if this supplies sufficient air volume and
pressure to remove static and debris from surface. You can adjust the pressure
depending on your application. MAXIMUM PRESSURE 100 PSIG Note: Model PK1
cleanroom handle max. 80 psig. (50 psig with filter option)
F. Always use an OSHA approved safety tip to prevent air pressure injury in the case the
end is dead ended against a person’s skin. All tips provided by NRD meet OSHA
requirements. The Ion Air Gun is now ready to remove static charges.
G. Point the gun up to three feet away from the object and squeeze the trigger. A powerful
stream of ionized air will flow over the objects and quickly neutralize electrostatic
charges and remove dust and other foreign particulate clinging due to static attraction.

Page 5 INST2021 – 6/14
5.0 Maintenance & Troubleshooting
Maintenance
• The only maintenance required is the annual replacement of the device to ensure maximum
effectiveness of the ionizer. Return the expired device to NRD for proper disposal.
• Calibration is not required.
• Air pressure not to exceed 100 psig at the inlet of device.
Trouble Shooting Guide
Symptom
Probable Cause
Corrective Action
1. Static charges are not
eliminated
Ion cell may be out of date
and need replacement.
Call NRD for Ion Cell
replacement.
Possible oil contamination of
ion cell.
Return cell to NRD for
evaluation. Do not attempt to
clean the device.
Ions generated are being
recombined before they reach
the charged surface.
The Ionizer air exit needs to
be closer to the charged
surface.
2. Air flow is reduced.
Upstream filter(s) are plugged
and/or gas pressure is low.
Replace upstream filter(s)
and/or increase gas pressure
(100 psig max.)
3. Squeezing gun handle
trigger does not initiate gas
flow.
Gas line is shut off or
obstructed.
Open all shutoff valves and
check for kink in line or other
obstructions.
Trigger plunger mechanism
damaged.
Contact NRD for replacement
gun.
4. Releasing trigger does not
stop the gas flow.
Foreign matter trapped in the
shutoff valve of the gun.
Clean gas hoses, replace
upstream filter(s) and contact
NRD for replacement gun.

Page 6 INST2021 – 6/14
ASSEMBLY & INSTALLATION
IN-LINE IONIZERS
General Purpose
Gun Ionizers
Cleanroom
Gun Ionizer

Page 7 INST2021 – 6/14

Page 8 INST2021 – 6/14

Page 9 INST2021 – 6/14

Page 10 INST2021 – 6/14

Page 11 INST2021 – 6/14