Nu-tek Ntm110ll-hw User manual

NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK NUTEK

MULTI

MAGAZINE

LINE

LOADER

NTM110LL-HW

NUTEK PTE LTD

In the compilation of this manual, attention has been given to

avoid errors and mistakes in an attempt to provide a clear

structure to the content.

In spite of this, errors cannot be completely avoided.

If in going through this manual should you:

- discover incorrectness

- encounter unclear statements

- meet with parts that in your opinion needs further explanation,

please inform us. We will appreciate any comments which will

help us to improve this document.

For corrections or clarification, please contact:

Address: NUTEK PTE LTD

39 Joo Koon Circle

Singapore 629105

Tel: (065) 6862-0255

Fax: (065) 6862-0040

E-mail Address: [email protected]

Internet Address: http://www.nutek-sg.com

Machine Name:

Multi magazine line loader, L-size

Job Description: NTM110LL-HW

Job No: 2010-0633A01

Voltage: 230 Vac

Phase: 1

Power Consumption: 350 VA Max

Product: PCB

Product Size: L - 70.00~407.00 mm (W) / 80.00~457.00 mm (L)

Product Edge Clearance: 3 mm

Product Thickness: 0.60 ~ 1.60 mm

Component Height: Top: 30 mm (Max) Below: 30 mm (Max)

Transfer Height: 950 (+/- 25mm)

Weight: 310 kg (Approx.)

Air Pressure: 4-6 bars

Machine Colour: RAL 9002 (8093A)

Direction: L to R

Magazine Type / Model: NKAJ-0525R / CAB 716

Noise Level: < 70 dBA

* Please refer to 3D drawing for physical dimension.

Fix Rail: Front

1.0 INTRODUCTION

Machine specification1.1

Membrane Multi Magazine Line Loader

Teeth Type

Standard

1.2 Terms of Reference

The following list some of the terms that could be used in this Manual.

PCB − Printed Circuit Board,

Magazine − Container that holds the PCBs,

Transfer of PCB − The process in which the PCB is transported between

machines,

Load/Loaded − The process in which the PCB is transferred from the

magazine into the production line,

Transfer height/

PCB height

− Board flow height from the floor level,

Pitch − Distance between two slots in the magazine (usually

10mm),

Index/Indexing − The distance in which the magazine is raised or

lowered per request,

Full magazine − Magazine that contains PCB (either full or partially

full),

Empty magazine − Magazine that is completely empty,

Slot 1 − The lowest slot of the magazine.

Slot 50 − The highest slot of the magazine.

Downstream

Board

Available (DBA)

− A signal sent from Nutek machine to the Downstream

machine to inform the availability of a PCB at Nutek

machine;

Downstream Busy

(DSB)

− A signal sent from the Downstream machine to Nutek

machine to confirm ready to receive a PCB from

Nutek machine.

Membrane Multi Magazine Line Loader

Teeth Type

Standard

1.2.1 Abbreviation Use in Manual

Abbreviation Description

BK Brake

BZ Buzzer

C Capacitor

CN Connector

CS Curtain Sensor

CYL Cylinder

D Diode

DBA Downstream Board Available

DSB Downstream Busy

E Earth

EM Emergency Switch

F Fuse

FS Foot Switch

H Indicator light

INV Inverter

K Relay

LS Limit Switch

M Motor

MCB Main Circuit Breaker

N Neutral

OL Overload Relay

PB Push Button

PCB Printed Circuit Board

PHS Photo Sensor, Gap Sensor

PS Power Supply

RS Reed Switch

SV Solenoid Valve

SW Switch

TB Terminal Block

TP Terminal Point

UBA Upstream Board Available

USB Upstream Busy

Membrane Multi Magazine Line Loader

Teeth Type

Standard

1.2.2 Label Definition

Label Description

Danger! High Voltage! Do not detach

the protective covers. Operating this

equipment without covers may cause

electric shock.

Do not touch the equipment while it is

running. Working near moving

machinery or live parts may result in

electrocution or getting entrapped in

machine.

Membrane Multi Magazine Line Loader

Teeth Type

Standard

1.2.3 Safety Section

It is essential for the operator to understand how the machine functions before

he/she handles the machine. Understanding the machine will help to create an

awareness of the machine’s capability & limitation which play an important role in

safety. Below are the recommended sections to read in order to be familiarized

with the machine.

i. Expected use and Limit of use (Section 1.3)

ii. Machine Functions (Section 2.0)

iii. Switches Function & Description (Section 6.0)

iv. Operating Conditions & Machine Sequence (Section 5.0 & 7.0)

In addition, if the operator requires to adjust or calibrate the machine to cater for

product changes, please refer to Installation & Calibration (Section 3.0 & 4.0).

Note: Always switch off the power supply before opening any protective cover

over an electrical circuit.

Membrane Multi Magazine Line Loader

Teeth Type

Standard

1.3 Expected use and limit of use

1. This machine is intended for loading PCB from the magazine to the

production line or another machine.

2. This machine is not intended to be a standalone unit. It must always be

installed beside a machine with integral covers or guards at the vicinity of

its opening for a PCB transfer (see fig.1).

3. During production, this machine operates under Auto mode with no

operator intervention except for putting filled magazine/s onto the lower

Conveyor and removing empty magazine/s from the upper Conveyor.

4. This machine is intended for used with the specified magazine only (see

section 1.0). The type and size of the PCB that can be handled by this

magazine is specified by the manufacturer or the supplier.

5. This machine is intended for use in an industrial environment that is well

ventilated, clean and dry with the maximum humidity at 90% and the

temperature range from 150C to 350C.

6. This machine is intended for both air and electrical supplies stated on the

specification (see section 1.0).

7. This machine is designed for a lifespan of 7 years with adequate

maintenance and replacement of worn parts.

8. Before start-up, the operators are expected to have read and understood the

safety section (see section 1.2.3) of the instruction manual that

accompanies the machine, and to be familiar with the location and

operation of each control.

Membrane Multi Magazine Line Loader

Teeth Type

Standard

FLOW CONFIGURATION FOR MULTI MAGAZINE LINE LOADER

Direction of PCB Flow

Fig 1

Nu-Tek NTM110LL-HW User manual

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