Numatic SPN 1804 User manual

Accessories are NOT supplied
with this trolley.
Owner Instructions
Original Instructions
Warning! Read instructions before using the machine
www.numatic.com
SPN 1804

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Unpacking the machine.
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Ensure the battery has been charged before use.
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Fit the Battery
Fit the battery to the machine and plug in the motorised trolley.
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1 2
4
Always ensure the machine is switched off prior to any maintenance.

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Using the Machine
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Main Control On / Off Key
Machine Off Isolator Button
Forward Switch
Reverse Switch
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2
4
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Insert key (Fig 1) and turn 900
clockwise to the ‘ON’ position.
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Emergency Stop
Machine Charging
To ensure your machine remains at its maximum efciency and prolong
your battery life, please follow the simple steps below:
Under normal daily usage:
Recharge battery after each use
regardless of machine operation
time.
Connect the charger unit to the
battery and plug the charger into a
suitable power supply.
The battery charge state is shown by the light
sequence on the front of the charger.

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Signal (LED) Meaning
Red LED on First phase of charge in progress
Yellow LED on Second phase of charge in progress
Green LED on
End of charge or maintenance phase
Disconnect from power supply
Switch power supply, Off then On, to
restart the charging cycle
Red LED ashing
Unsuitable battery or
charging malfunction
Safety timer exceeded
Internal short circuit
Disconnect from power supply
Switch power supply, Off then On, to
restart the charging cycle
Yellow LED ashing Battery not connected
INITIAL TEST
Green LED with 2 ashes Battery charger congured for recharging
Gel or AGM batteries
Red LED with 2 ashes Battery charger congured for recharging
Lead-acid (Wet) traction batteries
The battery meter displays the charge level of the battery; when fully charged,
all meter lights are illuminated.
The battery supplied for this machine allows for a run time of 180 mins approx,
when fully charged.
Charge time is approximately 6 hours.

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Spare replacement batteries are available from your supplier.
See SPN 1804 Spares list for part numbers.
The SPN 1804 trolley comes with its own stand-alone charger.
Insert the charging lead required for your country into the charger.
Connect the charger to a suitable power supply.
Recharge the machine fully after its last use.
Do not leave the machine in a discharged state.
If the machine will be standing unused for a period of 30 days or more, then
batteries must be fully charged.
Once mains power is connected the red charging indicator will illuminate.
To ensure a full charge, the battery should be left for a period of 6 hrs.
Once fully charged, disconnect the charging lead from both the power
supply and the machine.
Under abnormal use;
i.e. leaving the machine without charging for a period of time, we advise
that you disconnect the battery from the machine.
Note:
Batteries should be recharged every three months.
Charge fully the day before you start using the machine again.
Removing the battery pack fuse
The battery pack comes with a 40 amp safety fuse tted
Replace the fuse using (208526) Numatic approved part.

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WEEE (Waste, Electrical and Electronic Equipment)
SPN Trolley and packaging should be sorted for environmentally-friendly recycling.
Only for EU countries.
Do not dispose of Trolley into household waste.
According to the European Directive 2002/96/EC on waste electrical electronic equipment and
its incorporation into national law.
SPN Trolleys that are no longer suitable for use must be separated, collected and sent for
recovery in an environmentally-friendly manner.
Safety Critical Component
Charging Lead:
H05VV-F x 1.0 mm2x 3 core
Battery Charger:
100 - 240 Volt (50-60 Hz)
PPE
(Personal protective equipment) that may be required for certain operations).
Ear Protection Safety Footwear Head Protection Safety Gloves
Dust/Allergens
Protection
Eye Protection Protective
Clothing
Hi-Vis Jacket
Caution
oorsign
Note:
A risk assessment should be conducted to determine which PPE should be worn.
About the Machine
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Company Name & Address
Machine Description
Voltage Frequency
Power rating
Max Gradient
Weight (ready to use)
CE Mark
WEEE Logo
Machine yr/wk Serial number
Rating Label
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56
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Read the instruction manual before using the appliance.
Do not use on surfaces having a gradient exceeding that marked on the appliance.
The machine is not to be stored outdoors in wet conditions.
This machine is for indoor use only.
As with all electrical equipment care and attention must be exercised at all times during
its use, in addition to ensuring that routine and preventative maintenance is carried out
periodically in order to ensure its safe operation.
Failure to carry out maintenance as necessary, including the replacement of parts to the
correct standard could render this equipment unsafe and the manufacturer can accept no
responsibility or liability in this respect.
When ordering spare parts always quote the Model Number / Serial Number specied on the
Rating Plate.
Warning: do not use on slopes.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
NOTE:
This machine is also suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and ofces for other than normal housekeeping purposes.
DO’S AND DON’TS:
DO ensure only competent persons unpack/assemble the machine.
DO keep your machine clean.
DO replace any worn or damaged parts immediately.
DO regularly examine the power cord for damage, such as cracking or ageing.
If damage is found, replace the cord before further use.
DO only replace the power cord with the correct Numatic approved replacement parts.
DO ensure that the work area is clear of obstructions and / or people.
DO ensure that the working area is well illuminated.
DON’T use steam cleaners or pressure washers to clean the machine or use in the rain.
DON’T attempt machine maintenance or cleaning unless the power plug has been
removed from the supply outlet.
DON’T allow any inexperienced repairs. Call the experts.
DON’T strain cable or try to unplug by pulling on cable.
DON’T allow the machine to be used by inexperienced or unauthorised operators or
without appropriate training.
DON’T expect the machine to provide trouble-free, reliable operation unless main-
tained correctly.
DON’T remove the handle from the machine except for service and repair.
ORIGINAL INSTRUCTIONS
READ MANUAL BEFORE USE
Information for Motorised trolley
Component Interval Inspect for
Charging Lead DAILY Scufng, cracks, splits, conductors showing
CAUTION
DO
DON’T
WARNING

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It is essential that this equipment is correctly assembled and operated in accordance
with current safety regulations.
When using the equipment always ensure that all necessary precautions are taken to
guarantee the safety of the operator and any other persons who may be affected.
The machine, while charging, must be positioned so that the mains plug is easily accessible.
When cleaning, servicing or maintaining the machine, replacing parts or converting to another
function the power source shall be switched off.
Battery operated machines shall be disconnected by removing the Battery pack.
Operators shall be adequately instructed as to the correct use of the machine.
PRECAUTIONS WHEN WORKING WITH BATTERIES
1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.
2. Whenever possible always use a properly designated and well-ventilated area for charging. Do
not smoke or bring naked ames into the charging area.
3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on
a battery.
4. Never rest tools or metallic objects on top of the battery.
5. When charging is complete disconnect from the mains supply.
6. The battery must be removed from the machine before it is scrapped.
7. The machine must be disconnected from the supply when removing the battery.
8. The batteries are to be disposed of safely and in accordance with the battery directive.
9. Only use genuine NUMATIC replacement batteries.
10. Do not allow the batteries to become fully discharged; it may not be possible to recharge them.
11. The batteries tted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type.
The tting of any other type of battery may cause a safety hazard.
BATTERY CARE
1. Always recharge the batteries after use. This can be done at any time it is not necessary to wait
until they are fully discharged; they do not develop a “memory”.
2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at
least weekly, will prolong battery life.
3. Do not store the machine with the batteries discharged.
WARNING

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629803 BATTERY PACK (BOXED)
629804 BATTERY & CHARGER PACK.UK
606272 CHARGER PACK.UK
629444 70L 1 roll of 10 Bags
629445 120L 1 roll of 10 Bags
208526 REPLACEMENT 40 AMP FUSE
Recommended Spare Parts

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1580mm
1215mm
Model Motor Power Speed Bags Castors Weight Dimensions L x W x H
SPN1804 110W 24V 6 Km/h
Forward
4 Km/h
Reverse
2 x 70L
1 x 120L
4 x
200mm
59Kg 1580x665x1215
SPN 1804
SPN 1804 Specication

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Powered Trolley Wiring Diagram DRW - 13743 (A02)

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EU DECLARATION
OF
CONFORMITY
We hereby declare under our sole responsibility that the
following equipment ful ls all the relevant provisions of the
following EU Directives:
Machine Description:Battery Powered Traction Trolley
Type:SPL, SPN series
Relevant standards upon which conformity is declared
include:
IEC 60335-1:2010
IEC 60335-2-72:2012 (Relevant Clauses)
EN 55014-1:2006
EN 55014-2:1997 + A1:2001
BS EN 62233:2008
A technical construction  le for this equipment is retained at
the manufacturer’s address under the authorisation of the
following signatory:
Signed: Date: 22 /07/2013
Numatic International Limited,
Chard , Somerset.
TA20 2GB
www.numatic.co.uk
GB
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Position: Technical ManagerName:Allyn Boyes
Manufactured by: Numatic International Limited
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
RoHS Directive 2011/65/EU

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Numatic International Limited, Chard, Somerset, TA20 2GB,
ENGLAND.
Telephone [phone] Fax: [phone]
www.numatic.co.uk
Subject to change without prior notice.
244245 01/14 (A03)
Distributed by
SPN 1804