OCEM AUGIER energy DIAM3100 Series Maintenance and service guide

Energy Technology srl
Operating office :
Via della Solidarieta 2/1
40056 Valsamoggia –Loc. Crespellano (BO) –Italy
Ph : + 39 051 6656 611 Fax : [phone]
[email protected] –www.ocem.com
VAT Nr : IT 031 4821 1208
a division of Energy Technology srl
DIAM3100
Single-phase Compact SCR-type
Constant Current Regulator
Compliance with standards:
ICAO Aerodrom design manual, part 5
IEC (61822)
60 21562 Diam 3100
Installation & maintenance

DIAM3100©2012 AUGIER SA.
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DIAM3100©2012 AUGIER SA.
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RECORD OF CHANGES
Rev.
Pages
Description
From S/N
By
App.
Date
1.0
First issue
ED
RG
30/11/12
1.1
New codification
>2018
RG
RG
20/02/18
1.2
New logo
RG
RG
23/05/18

DIAM3100©2012 AUGIER SA.
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WARRANTIES
Guarantee
AUGIER’s goods are guaranteed for one year from delivery date on the signed delivery note, and are
guaranteed to be free from defects in materials used, design and manufacture.
The guarantee covers repair, modification or replacement of parts or products recognised to be defective, in
the shortest possible time, at AUGIER’s cost, provided always that the goods have been properly handled and
stored prior installation, properly installed and properly operated after installation.
Unless otherwise specifically laid down in contract, the guarantee does not cover:
•Costs of consignment to factory and re-consignment of defective goods to Buyer
•If these are repaired in AUGIER’s factory;
•Travelling & sojourn expenses of AUGIER’s personnel if goods have to be repaired on site; assembly
and dismantling of any goods other than those recognised to be defective; expenses incurred for
waiting times by AUGIER’s personnel on site for reasons independent of their will;
•Unjustified travel expenses.
Guarantee shall not apply in the following cases:
•Defects in materials supplied by Buyer or from any designs imposed by them;
•Repairs or replacements due to normal wear and tear, or damages or accidents.
•Repairs or replacements due to damages or accidents resulting from negligence or lack of due care,
inadequate supervision or maintenance, or erroneous use of the equipment or software;
•Any other causes for which AUGIER shall not be held responsible, e.g. resulting from an case of Force
Majeure.
•When Buyer has replaced AUGIER’s parts with other parts.
Buyer must inform AUGIER in writing and without delay of any defects in goods, giving all necessary
information and detailed description of how equipment has been utilised, together with purchase date. Buyer
undertakes not to have repairs carried out by third parties; any repairs carried out without AUGIER’s express
prior agreement shall invalidate the guarantee.
It is expressly agreed between the two parties that Buyer cannot avail himself of the beneficial dispositions
contained in the guarantee without having first satisfied payment conditions laid down in contract
Disclaimers
This manual could contain technical or typographical errors. AUGIER reserves the right to make changes and
revise this manual from time to time without obligation to notify any person or organisation of such changes or
revision.
Values and measurements given in this manual are average values and are not binding. AUGIER disclaims any
liability for damages suffered as a result of reliance on the information given in this manual, or the use of
equipment or processes which this manual refers.
No guarantee is made that the use of the products, equipment, processes or information to which this manual
refers will not infringe any third party’s patent or rights. Information given does not release the buyer from
making their own tests.

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SAFETY
Safety precautions
This equipment is normally used or connected to circuits that may employ dangerous and lethal voltages.
Extreme caution should be exercised by operating or maintenance people when working on or with this
equipment.
See IEC 61820 & 61821 standard (CCR type IEC), or FAA AC150/5340-26 advisory circular (CCR type FAA),
concerning safety rules and precautions. While practical safety precautions have been incorporated in this
equipment, the following rules must be strictly observed :
•KEEP AWAY FROM LIVE CIRCUITS :
Operating and maintenance people must at all time observe all safety regulations. Do not change
components nor perform maintenance inside equipment with power ON or the lighting loop energised.
•RESUSCITATION :
Operating and maintenance personnel should familiarise and keep themselves trained with resuscitation
techniques found in widely published manuals about first aid instructions.
•ELECTROSTATIC DISCHARGE (ESD) :
Electronic sub-assemblies and boards should be touched only for unavoidable operation (replacement,
for example). Before to operate, maintenance people must first of all eliminate unwanted electronic
charges, discharging his own body while touching a conductive earthed object or part. Electronic boards
and components as power semiconductors must be stored and carried an conductive packing.
•DESTRUCTION :
In case of dismantling, scrapping or placing out of service, the user must follow all the required
precautions for component, materials or equipment elimination, according the local rules.
EEC DIRECTIVES
This equipment complies with the requirements of EC directives :
•89/336/EEC, 92/31/EEC and 93/68/EEC with regard of Electromagnetic
Compatibility
•73/23/EEC with regard of Low Voltage Equipment

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TABLE OF CONTENTS
RECORD OF CHANGE ……………………………………………………………………………………………… I-2
WARRANTIES …………………………………………………………………………………………………………… I-3
SAFETY ……………………………………………………………………………………………………………….….. I-4
TABLE OF CONTENTS ……………………………………………………………………………………………… I-5
IDESCRIPTION_______________________________________________________I-11
I.1 OVERVIEW ______________________________________________________________________ I-11
I.2 MECHANICAL DESCRIPTION_______________________________________________________ I-12
I.2.1 DESCRIPTION________________________________________________________________ I-12
I.2.2 GENERAL MECHANICAL FEATURES _____________________________________________ I-12
I.2.3 STORAGE CONDITIONS _______________________________________________________ I-12
I.2.4 DIMENSIONS_________________________________________________________________ I-13
I.3 ELECTRICAL DESCRIPTION _______________________________________________________ I-15
I.3.1 BLOCK DIAGRAMS____________________________________________________________ I-15
I.3.1.1 Overview: __________________________________________________________________ I-15
I.3.1.2 Electronic: __________________________________________________________________ I-15
I.3.2 GENERAL CIRCUIT DIAGRAMS _________________________________________________ I-15
I.3.3 GENERAL ELECTRICAL FEATURES______________________________________________ I-16
I.4 INSTRUCTIONS FOR USE__________________________________________________________ I-17
I.4.1 USER INTERFACE ____________________________________________________________ I-17
I.4.2 CONTROL ___________________________________________________________________ I-18
I.4.3 LOCAL INFORMATION FEEDBACK_______________________________________________ I-19
I.4.4 REMOTE INFORMATION FEEDBACK _____________________________________________ I-19
I.4.1 CONFIGURATION SOFTWARE UTILITY ___________________________________________ I-20
I.5 OPERATION _____________________________________________________________________ I-21
I.5.1 CONFIGURATION _____________________________________________________________ I-22
I.5.2 SETTING ____________________________________________________________________ I-22
I.5.2.1 Current range:_______________________________________________________________ I-22
I.5.3 PROTECTIONS _______________________________________________________________ I-22
I.5.3.1 LV power monitoring: _________________________________________________________ I-22
I.5.3.2 “Open circuit”: _______________________________________________________________ I-22
I.5.3.3 “Overcurrent”: _______________________________________________________________ I-23
I.5.3.4 Cancelling “Open circuit” and “Overcurrent” faults: __________________________________ I-23
I.5.4 AUTOMATIC OPERATION:______________________________________________________ I-23
I.6 SUB-ASSEMBLIES________________________________________________________________ I-24
I.6.1 LOAD ADAPTATION ___________________________________________________________ I-24
I.6.1.1 Adaptation to load: ___________________________________________________________ I-24
I.6.1.2 Automatic load plate position computation: ________________________________________ I-24

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I.7 OPTIONS________________________________________________________________________ I-24
I.7.1 EARTH FAULT DETECTOR (EFD) ________________________________________________ I-24
I.7.2 CUT OUT AND EARTHING PLATE________________________________________________ I-25
I.7.2.1 Normal position :_____________________________________________________________ I-25
I.7.2.2 Safety position: ______________________________________________________________ I-25
I.7.3 OUTPUT LIGHTING ARRESTORS________________________________________________ I-26
I.7.4 CASTERS____________________________________________________________________ I-26
I.7.5 BURNT LAMP DETECTION: _____________________________________________________ I-26
I.7.6 WIG WAG____________________________________________________________________ I-27
II INSTALLATION _____________________________________________________ II-29
II.1 PREPARATION___________________________________________________________________ II-29
II.1.1 EQUIPMENT RECEPTION ______________________________________________________ II-29
II.1.1.1 Equipment delivered:________________________________________________________ II-29
II.1.1.2 Checking the equipment:_____________________________________________________ II-29
II.1.2 TRANSPORTATION ___________________________________________________________ II-29
II.1.3 DEVICE LOCATION____________________________________________________________ II-30
II.1.4 STACKING DEVICES __________________________________________________________ II-30
II.1.5 CHECKING THE INSTALLATION _________________________________________________ II-31
II.1.5.1 Single phase power supply : __________________________________________________ II-31
II.1.5.2 LV Protection :_____________________________________________________________ II-31
II.1.5.3 Lighting loop :_____________________________________________________________ II-31
II.1.5.4 Control by remote control : ___________________________________________________ II-31
II.2 CONNECTIONS __________________________________________________________________ II-32
II.2.1 POWER AND EARTH __________________________________________________________ II-32
II.2.1.1 LV supply: ________________________________________________________________ II-32
II.2.1.2 Earthing__________________________________________________________________ II-32
II.2.1.3 Lighting loop:______________________________________________________________ II-33
II.2.2 REMOTE CONTROL CONFIGURATION ___________________________________________ II-34
II.2.2.1 Connectors:_______________________________________________________________ II-34
II.2.2.1 Remote control possibilities: __________________________________________________ II-34
II.2.2.1 RS485/RS422 JBUS link: ____________________________________________________ II-35
II.2.2.2 Ethernet link: ______________________________________________________________ II-37
II.2.2.1 SOURIAU multiwire remote control with 20 to 60Vdc control supply ___________________ II-38
II.2.2.1.1 Control (20 to 60 Vdc only) : __________________________________________________ II-38
II.2.2.1.2 Monitoring (dry contacts): ____________________________________________________ II-38
II.2.2.1.3 Wiring remote control voltage configuration ______________________________________ II-39
II.2.2.2 Circuit selector: ____________________________________________________________ II-40
II.3 ADJUSTING THE CCR_____________________________________________________________ II-41
II.3.1 ADAPTATION TO LOAD ________________________________________________________ II-41
II.3.2 PARAMETER MODIFICATION ___________________________________________________ II-42
II.3.2.1 Preferred configuration values: ________________________________________________ II-42
II.3.2.2 Brightness values:__________________________________________________________ II-43
II.3.2.3 Value of “Open Circuit” protection level: _________________________________________ II-43
II.3.2.4 Value of “Overcurrent” protection levels:_________________________________________ II-43

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III COMMISSIONING__________________________________________________III-44
III.1 PROCEDURE ___________________________________________________________________ III-44
III.2 TESTS _________________________________________________________________________ III-45
III.2.1 SHORT-CIRCUIT TESTS_______________________________________________________ III-45
III.2.2 OVERLOAD TESTS___________________________________________________________ III-45
III.2.3 OPEN-CIRCUIT TEST _________________________________________________________ III-45
IV MAINTENANCE __________________________________________________ IV-46
IV.1 FORMALISATION________________________________________________________________ IV-46
IV.2 PREVENTIVE ___________________________________________________________________ IV-46
IV.2.1 FIRST MONTHS______________________________________________________________ IV-46
IV.2.2 ANNUAL PROCEDURE________________________________________________________ IV-46
IV.2.3 EVERY THREE YEARS________________________________________________________ IV-46
IV.3 CORRECTIVE ___________________________________________________________________ IV-47
IV.3.1 COMPONENT LAYOUT________________________________________________________ IV-47
IV.3.1.1 Door components _________________________________________________________ IV-47
IV.3.1.2 LV components ___________________________________________________________ IV-48
IV.3.1.3 HV components___________________________________________________________ IV-48
IV.3.2 FAULT DIAGNOSIS ___________________________________________________________ IV-49
IV.3.2.1 LV power fault: ___________________________________________________________ IV-49
IV.3.2.2 “Open Circuit” fault: ________________________________________________________ IV-49
IV.3.2.3 “Overcurrent” fault: ________________________________________________________ IV-50
IV.3.2.4 Other faults ______________________________________________________________ IV-51
IV.4 VERIFICATION PROCEDURES_____________________________________________________ IV-53
IV.4.1 THYRISTORS _______________________________________________________________ IV-53
IV.5 SPARE PARTS LIST _____________________________________________________________ IV-54
VAPPENDIX A: DIAGRAM______________________________________________ V-56
VI APPENDIX B: JBUS TABLE ________________________________________ VI-57
VII APPENDIX C: PART NUMBER IDENTIFICATION (OLD CODE < 2018) ______ VII-66
VIII APPENDIX C: PART NUMBER IDENTIFICATION (NEW CODE > 2018) _____ VIII-67

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ABBREVIATIONS
Abbreviation
Definition
A
Ampere
AC
Alternating Current
B
Brightness
CCR
Constant Current Regulator
DC
Direct Current
HV
High Voltage
IT
Isolation Transformer
LFD
Lamp Fault Detector
LV
Low Voltage
OO
Out of order
V
Volt
VA
Volt-Ampere