OEM Tools 24525 Service manual

Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect
yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions
could result in personal injury and/or damage to product or property. Please retain instructions for future reference.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
The following safety information is provided as guidelines to help you operate your R134a Refrigerant Recharge
Kit under the safest possible conditions. Any tool or piece of equipment can be potentially dangerous to use
when safety or safe handling instructions are not known or not followed. The following safety instructions are
to provide the user with the information necessary for safe use and operation. Please read and retain these
instructions for the continued safe use of your service system. Failure to follow instructions listed below may
result in serious injury. In addition, make certain that anyone that uses the equipment understands and follows
these safety instructions as well.
Operating Instructions and Parts Manual 24525
03/14
2014 ©OEMTOOLS
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
R134A REFRIGERANT
RECHARGE KIT
WARNING
UNPACKING
After unpacking unit, inspect
carefully for any damage that may
have occurred during transit. Check
for loose, missing, or damaged
parts. If any damage is observed,
a shipping damage claim must be
filed with carrier. Do not use the
R134a Refrigerant Recharge Kit if
broken, bent, cracked or damaged
parts (including labels) are noted.
Any R134a Refrigerant Recharge Kit
that appears damaged in any way,
operates abnormally or is missing
parts should be removed from
service immediately. If you suspect
that the R134a Refrigerant Recharge
Kit was subjected to a shock load
(a load that was dropped suddenly,
unexpectedly, etc.) Immediately
discontinue use until it has been
checked by a factory authorized
service center.

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Operating Instructions and Parts Manual 24525
R134A REFRIGERANT
RECHARGE KIT
Thank you very much for choosing an OEMTOOLS
Product!
For future reference, please complete the owner’s
record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is
important that you read the entire manual to become
familiar with this product before you begin using it.
This machine is designed for certain applications only.
OEMTOOLS cannot be responsible for issues aris-
ing from modification. We strongly recommend this
machine is not modified and/or used for any ap-
plication other than that for which it was designed.
If you have any questions relative to a particular
application, DO NOT use the machine until you have
first contacted OEMTOOLS to determine if it can or
should be performed on the product.
For technical questions please call 1-866-458-2472.
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
•Keep bystanders, children, and visitors away while
operating the R134a Refrigerant Recharge Kit.
Distractions can cause you to lose control. Protect
others in the work area from injury.
• Stay alert. Watch what you are doing, and use
common sense when operating the R134a
Refrigerant Recharge Kit. Do not use the tool while
tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating
the tool may result in serious personal injury.
•Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the power tool in
unexpected situations.
•Use safety equipment.
•Wear ANSI-approved safety glasses underneath
a full face safety shield. Nonskid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.
•Use the correct tool for your application. The
correct tool will do the job better and safer at the
rate for which it is designed.
•Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the
hands of untrained users.
•Maintain tools with care.
•Keep tools dry and clean.
• Properly maintained tools are less likely to bind and
are easier to control. Do not use a damaged tool. Tag
damaged tools “Do not use” until repaired.
•Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool’s operation.
•If damaged, have the tool serviced before
using. Many accidents are caused by poorly
maintained tools.
•Use only accessories that are recommended by
the manufacturer for your model. Accessories
that may be suitable for one tool may become
hazardous when used on another tool.
•Tool service must be performed only by qualified
repair personnel. Service or maintenance
performed by unqualified personnel could result in
a risk of injury.
•When servicing a tool, use only identical
replacement parts. Use of unauthorized parts or
failure to follow maintenance instructions may
create a risk of injury.
• Maintain a safe working environment. Keep the
work area well lit. Make sure there is adequate
surrounding workspace. Keep the work area free of
obstructions, grease, oil, trash, and other debris. Do
not use this product in a damp or wet location.
•Maintain labels and nameplates on this product.
These carry important information. If unreadable or
missing, contact OEM for a replacement.
•Keep the handle dry, clean, and free from brake
fluid, oil, and grease.
•Before use, read and understand all warnings,
safety precautions, and instructions as outlined
in the vehicle manufacturer’s service manual. It
is beyond the scope of this manual to properly
describe the correct procedure and test data for
each vehicle.
• To reduce the risk of discomfort, illness, or death,
read, understand, and follow the following safety
instructions. Avoid breathing A/C refrigerant and
lubricant vapor mist. Exposure may irritate eyes, nose,
and throat. To remove R134a from the A/C system, use
service equipment certified to meet the requirements
of SAE J2788--R134a recycling equipment. Additional
health and safety information may be obtained from
refrigerant and lubricant manufacturers.
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2014 ©OEMTOOLS

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Operating Instructions and Parts Manual 24525
R134A REFRIGERANT
RECHARGE KIT
•Always perform vehicle service in a properly
ventilated area. Never run an engine without
proper ventilation for its exhaust. Stop work
and take necessary steps to improve ventilation
in the work area if you develop momentary
eye, nose, or throat irritation as this indicates
inadequate ventilation.
•Engine parts that are in motion and unexpected
movement of a vehicle can injure or kill. When
working near moving engine parts, wear snug fit
clothing and keep hands and fingers away from
moving parts. Keep hoses and tools clear of
moving parts. Always stay clear of moving engine
parts. Hoses and tools can be thrown through
the air if not kept clear of moving engine parts.
The unexpected movement of a vehicle can injure
or kill. When working on vehicles always set the
parking brake or block the wheels.
• Be alert for hot engine parts to avoid accidental burns.
•When under pressure, refrigerants become liquid.
When accidentally released from the liquid state
they evaporate and become gaseous. As they
evaporate, they can freeze tissue very rapidly.
When these gases are breathed in, the lungs can
be seriously damaged. If sufficient quantities
are taken into the lungs, death can result. If you
believe you have exposed your lungs to released
refrigerant, seek immediate medical assistance.
Refrigerants can cause frostbite and severe burns
to exposed skin. Refrigerants are under pressure
and can be forcibly sprayed in all directions if
carelessly handled. Avoid contact with refrigerants
and always wear protective gloves and make
certain other exposed skin is properly covered.
Refrigerants can also severely injure or cause
permanent blindness to unprotected eyes.
Avoid contact with refrigerants and always
wear safety goggles.
•Avoid accidental fire and/or explosion. Do not
smoke near engine fuel and battery components.
•The warnings, precautions, and instructions
discussed in this manual cannot cover all possible
conditions and situations that may occur. The
operator must understand that common sense and
caution are factors which cannot be built into this
product, but must be supplied by the operator.
•The manufacturer declines any and all
responsibility for damage to vehicles or
components if said damage is the result of
unskillful handling by the operator or of failure
to observe the basic safety rules set forth in the
instruction manual.
DISPOSAL
• At the end of the useful life of the R134a Refrigerant
Recharge Kit, dispose of the components according
to all state, federal, and local regulations
• All technicians opening the refrigeration circuit in
automotive air conditioning systems must now
be certified in refrigerant recovery and recycling
procedures to be in compliance with Section 609
of the Clean Air Act Amendments of 1990. For
information on certification call MACS Worldwide
at [phone].
The 1990 amendments to the United States Clean
Air Act mandate that all personnel who service
refrigerant systems must be trained and certified.
Fines are in place for violations and compliance is
now being monitored by the U.S. EPA.
Do Not Vent Refrigerant to the Atmosphere. Use
Appropriate Recovery Equipment.
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
03/14
2014 ©OEMTOOLS

4
Operating Instructions and Parts Manual 24525
R134A REFRIGERANT
RECHARGE KIT
PURPOSE:
Designed for easy recharging of R134A A/C systems
using 12 oz. cans
WARNING
Always wear safety glasses and gloves!
1. Locate the low pressure service port under the hood
and remove the cap. The low pressure port will
always be on the larger diameter aluminum tubing
between the air conditioning compressor and the
car’s firewall.
2. Start the engine and set the A/C to maximum cold
with the fan speed on its highest setting. Shake
the can of R-134A refrigerant well before attach-
ing the hose and open the windows and doors of
the vehicle.
3. Attach the charging hose to the low pressure port by
pulling up on the connector sleeve and then push-
ing the connector over the fitting and releasing the
sleeve. Gently tug on the hose to ensure the con-
nector is locked on the fitting.
4. Begin recharging the system by holding the refriger-
ant in the upright position, releasing the refrigerant
into the vehicle’s A/C system and simultaneously ro-
tating the can between the 12 o’clock and 3 o’clock
position during charging. Periodically stop the flow
of refrigerant into the system to let the pressures
equalize and the compressor to catch up.
CAUTION:
Be careful not to overcharge the system.
5. After charging, close the valve on the refrigerant can
and remove the hose coupler from the low pressure
port, replacing the service cap.
Note: Not all components of the R134a Refrigerant
Recharge Kit are replacement items, but are illustrated
as a convenient reference for location and position in
the assembly sequence.
Maintenance
Proper maintenance is important and may extend the
service life of your Leak Detector.
1. Always store the R134a Refrigerant Recharge Kit in
a well-protected area where it will not be exposed to
inclement weather, corrosive vapors, abrasive dust,
or any other harmful elements.
2. Keep the R134a Refrigerant Recharge Kit clean for
better and safer performance.
3. Inspect Hose, Valve, Coupler, Gasket and O-Rings
for Damage or Failure.
Please read the following carefully.
OEM and/or it’s distributors have provided the parts
list and assembly diagram as a reference only. Neither
OEM and/or it’s distributors make any representation
or warranty of any kind to the buyer and/or user of
this tool that he or she is qualified to do any repairs
or replace any parts of this product. OEM and it’s
distributors expressly state that all repairs or parts
replacement should be done by certified or licensed
technicians. The buyer assumes all risk and liability
arising out of his or her repairs or parts replacement to
the original production.
03/14
2014 ©OEMTOOLS
CA
B
R134a Refrigerant Recharge Kit
Figure Description
ADispensing Valve
BHose
CLow Side Quick Coupler
Parts List

5
Operating Instructions and Parts Manual 24525
R134A REFRIGERANT
RECHARGE KIT
OEM-TOOLS™ YEAR LIMITED WARRANTY
From one year from the original purchase date of this product, OEMTOOLS will warranty this product. If you
find any defect in material or workmanship, through normal usage, return it to the place of purchase or to
OEMTOOLS for repair or replacement at our discretion. In order to obtain this service send your tool and proof
of purchase, transportation pre-paid, to OEMTOOLS Q.A. Dept., 3580 E. Raines Road #3, Memphis, TN 38118.
We will not be responsible for lost or damaged goods during transportation, please insure your package. If
our inspection verifies the defect, we will either repair or replace the product at our election, or we may elect
to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes
not within the scope of our warranty, then you must bear the cost of returning the product.
OEMTOOLS does not provide warranty for products labeled other than OEM or OEMTOOLS. OEMTOOLS will
not provide any warranty for products subjected to abnormal use. Abnormal use includes, but is not limited to,
abuse, accident, alteration, neglect, and unauthorized or unreasonable use or repairs. This warranty does not
cover bits, blades, files, batteries, or calibration. We recommend that you maintain your tools and sharpen or
replace blades, bits, files, and batteries as necessary. OEMTOOLS reserves the right to makes any changes in
construction or design at any time without any obligation in incorporating such changes to tools or equipment
previously sold.
OEMTOOLS makes every effort to assure that its products meet high quality and durability standards, and
warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or
consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS. This warranty gives you specific legal rights, and you may
also have other rights, which vary from state to state.
03/14
2014 ©OEMTOOLS