OHAUS Defender 5000 Series User manual

Defender5000 Indicators
Instruction Manual
TD52P
TD52XW
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

Defender 5000 Indicators EN-1
TABLE OF CONTENTS
1. INTRODUCTION...............................................................................................................................4
1.1 Safety Precautions ......................................................................................................................4
1.1.1 Relay Option Safety Precautions..........................................................................................4
1.2 Overview of Parts and Controls...................................................................................................5
1.3 Control Functions ........................................................................................................................8
2. INSTALLATION................................................................................................................................9
2.1 Unpacking....................................................................................................................................9
2.2 External Connections ..................................................................................................................9
2.2.1 Scale Base with Connector...................................................................................................9
2.2.2 RS232 interface Cable to TD52P .........................................................................................9
2.2.3 AC Power to TD52P .............................................................................................................9
2.2.4 AC Power to TD52XW..........................................................................................................9
2.2.5 Battery Power .......................................................................................................................9
2.3 Internal Connections..................................................................................................................10
2.3.1 Opening the Housing..........................................................................................................10
2.3.2 Scale Base Without Connector...........................................................................................10
2.3.3 RS232 Interface Cable to TD52XW....................................................................................12
2.3.4 MICRO SD Card Installation...............................................................................................12
2.4 TD52XW Rear Housing Orientation ..........................................................................................13
2.5 Mounting Bracket.......................................................................................................................13
3. SETTINGS ......................................................................................................................................14
3.1 Menu Structure..........................................................................................................................14
3.2 Menu Navigation........................................................................................................................17
3.3 Calibration Menu .......................................................................................................................17
3.3.1 Zero Calibration ..................................................................................................................17
3.3.2 Span Calibration .................................................................................................................18
3.3.3 Linearity Calibration............................................................................................................19
3.3.4 GEO Adjustment.................................................................................................................20
3.4 Setup Menu ...............................................................................................................................21
3.4.1 Capacity Unit.......................................................................................................................21
3.4.2 Range .................................................................................................................................21
3.4.3 Capacity..............................................................................................................................22
3.4.4 Graduation..........................................................................................................................22
3.4.5 Language............................................................................................................................22
3.4.6 Power On Zero....................................................................................................................22
3.4.7 Power On Unit.....................................................................................................................22
3.4.8 Key Beep ............................................................................................................................23
3.4.9 Transaction Counter ...........................................................................................................23
3.4.10 Password ..........................................................................................................................23
3.4.11 Reset.................................................................................................................................23
3.5 Readout Menu...........................................................................................................................23
3.5.1 Stability ...............................................................................................................................23
3.5.2 Zero Range.........................................................................................................................24
3.5.3 Filter Level ..........................................................................................................................24
3.5.4 Auto Zero Tracking .............................................................................................................24
3.5.5 Auto Dim .............................................................................................................................24
3.5.6 ScreenSaver.......................................................................................................................24
3.5.7 Auto Off...............................................................................................................................24
3.5.8 Adjust Contrast ...................................................................................................................25
3.5.9 Reset...................................................................................................................................25
3.6 Discrete I/O................................................................................................................................25

EN-2 Defender 5000 Indicators
3.7 Weighing Unit............................................................................................................................26
3.7.1 Gram (g)..............................................................................................................................26
3.7.2 Kilogram (kg).......................................................................................................................27
3.7.3 Pound (lb) ...........................................................................................................................27
3.7.4 Ounce (oz) ..........................................................................................................................27
3.7.5 Pound: Ounce (lb: oz).........................................................................................................27
3.7.6 Tonne (Metric Tonne) .........................................................................................................27
3.7.7 Ton (Short Ton)...................................................................................................................27
3.7.8 Custom Unit (c)...................................................................................................................27
3.8 GLP/GMP Menu........................................................................................................................28
3.8.1 Date Format........................................................................................................................28
3.8.2 Date ....................................................................................................................................28
3.8.3 Time Format........................................................................................................................28
3.8.4 Time....................................................................................................................................28
3.8.5 Project ID ............................................................................................................................28
3.8.6 Scale ID ..............................................................................................................................28
3.8.6 Reset...................................................................................................................................28
3.9 Communication..........................................................................................................................29
3.9.1 RS232/2nd RS232 Configuration .......................................................................................29
3.9.2 Print Setup of RS232/2nd RS232.......................................................................................30
3.9.3 RS485 Configuration ..........................................................................................................32
3.9.4 Ethernet Configuration........................................................................................................32
3.9.5 Wifi Configuration................................................................................................................32
3.9.6 Bluetooth Configuration ......................................................................................................32
3.9.7 Analog Configuration ..........................................................................................................32
4. OPERATION...................................................................................................................................33
4.1 Weighing....................................................................................................................................33
4.1.1 Application Setup................................................................................................................33
4.1.2 Auto Tare ............................................................................................................................33
4.1.3 Accumulation ......................................................................................................................34
4.1.4 ID Input ...............................................................................................................................34
4.1.5 Input/Output (I/O) Setup .....................................................................................................35
4.2 Counting ....................................................................................................................................36
4.2.1 Set the Average Piece Weight (APW)................................................................................36
4.2.2 Application Setup................................................................................................................37
4.2.3 Accumulation ......................................................................................................................38
4.2.4 Input/Output (I/O) Setup .....................................................................................................38
4.3 Check.........................................................................................................................................39
4.3.1 Check Weighing (default) ...................................................................................................39
4.3.2 Check Counting ..................................................................................................................40
4.3.3 Application Setup................................................................................................................41
4.3.4 Input/Output (I/O) Setup .....................................................................................................42
4.4 Percent Weighing......................................................................................................................42
4.4.1 Establishing a Reference Weight........................................................................................43
4.4.2 Application Setup................................................................................................................43
4.4.3 Input/Output (I/O) Setup .....................................................................................................44
4.5 Dynamic Weighing.....................................................................................................................45
4.5.1 Application Setup................................................................................................................45
4.5.2 Average Time Setup...........................................................................................................47
4.5.3 Input/Output (I/O) Setup .....................................................................................................48
5. SERIAL COMMUNICATION...........................................................................................................49
5.1 Interface Command...................................................................................................................49

Defender 5000 Indicators EN-3
5.2 RS232 Interface.........................................................................................................................50
5.3 Connecting to a Computer ........................................................................................................50
5.4 Connecting to a Serial Printer ...................................................................................................50
5.5 Printouts ....................................................................................................................................50
5.6 Printout Examples .....................................................................................................................51
6. MICRO SD CARD...........................................................................................................................52
6.1 Library........................................................................................................................................52
6.2 User...........................................................................................................................................54
6.3 Alibi............................................................................................................................................57
6.4 Editable......................................................................................................................................58
7. LEGAL FOR TRADE......................................................................................................................58
7.1 Settings......................................................................................................................................58
7.2 Verification.................................................................................................................................58
7.3 Sealing.......................................................................................................................................59
8. MAINTENANCE..............................................................................................................................59
8.1 Model T52P Cleaning................................................................................................................59
8.2 Model TD52XW Cleaning..........................................................................................................59
8.3 Troubleshooting.........................................................................................................................60
8.4 Service Information....................................................................................................................60
9. TECHNICAL DATA ........................................................................................................................61
9.1 Specifications ............................................................................................................................61
9.2 Accessories and Options...........................................................................................................62
9.3 Drawings and Dimensions.........................................................................................................63
9.4 Table of Geo Values..................................................................................................................64
10. COMPLIANCE..............................................................................................................................65
11. APPENDICES...............................................................................................................................67
11.1 Appendix A ..............................................................................................................................67
11.2 Appendix B ..............................................................................................................................69

EN-4 Defender 5000 Indicators
1. INTRODUCTION
This manual contains installation, operation and maintenance instructions for the TD52P and TD52XW
Indicators. Please read this manual completely before installation and operation.
1.1 Safety Precautions
For safe and dependable operation of this equipment, please comply with the following
safety precautions:
Verify that the input voltage range printed on the data label matches the local AC power to be
used.
Make sure that the power cord does not pose a potential obstacle or tripping hazard.
Use only approved accessories and peripherals.
Operate the equipment only under ambient conditions specified in these instructions.
Disconnect the equipment from the power supply when cleaning.
Do not operate the equipment in hazardous or unstable environments.
Do not immerse the equipment in water or other liquids.
Service should only be performed by authorized personnel.
The TD52XW is supplied with a grounded power cable. Use only with a compatible grounded
power outlet.
1.1.1 Relay Option Safety Precautions
This equipment may have an optional Discrete I/O board installed. This option allows external devices
to be controlled by the Indicator.
CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO THE
INDICATOR BEFORE SERVICING OR MAKING INTERNAL CONNECTIONS. THE HOUSING
SHOULD ONLY BE OPENED BY AUTHORIZED AND QUALIFIED PERSONNEL, SUCH AS
AN ELECTRICAL TECHNICIAN.
Before making connections to the Relay terminals, remove power from the system. If the system
contains an optional rechargeable battery system, be sure that the ON/CLR Off button is used to fully
turn off the system after removing the AC power plug.
More detailed installation instructions are included with the Discrete I/O kit at the time of purchase.

Defender 5000 Indicators EN-5
1.2 Overview of Parts and Controls
TABLE 1-1 TD52P PARTS
Item
Description
1
Data Label
2
Front Housing
3
Control Panel
4
Mounting Bracket
5
Screws (4)
6
Adjusting Knobs (2)
7
Security Screw
8
Accessory Cover
9
Rear Housing
10
Power Connector
11
RS232 Connector
12
Load Cell Connector
1
2
3
6
9
8
4
7
10
11
12
Figure 1-1 TD52P Indicator
5

EN-6 Defender 5000 Indicators
1.2 Overview of Parts and Controls (Cont.)
TABLE 1-2 TD52XW PARTS
Item
Description
1
Control Panel
2
Front Housing
3
Screws (6)
4
Adjusting knobs (2)
5
Rear Housing
6
Mounting Bracket
7
Load Cell Connector
8
Strain Relief for Option
9
Power Cord
10
Strain Relief for Option
3
4
5
6
1
2
7
8
9
Figure 1-2 TD52XW Indicator
10

Defender 5000 Indicators EN-7
1.2 Overview of Parts and Controls (Cont.)
Figure 1-3 Main PC Board
TABLE 1-3 MAIN PC BOARD
Item
Description
1
IO/Analog/RS232-RS485-USB Device connector (J11)
2
Micro-SD Card slot (J8)
3
Rechargeable Battery Pack connector (J9)
4
USB Host/Ethernet connector (J4)
5
Security Switch connector (SW1)
6
Load Cell connector (J12)
7
RS232 connector (J5)
8
Load Cell Terminal Block (J3)
2
4
7
5
1
6
8
3

EN-8 Defender 5000 Indicators
1.3 Control Functions
Button
Action
Short press: If the terminal is Off, power on the terminal; if the terminal is On, clear
the data input.
Long press: Power off the terminal.
Short press: Send the current display value to RS232 port or Option when properly
enabled.
Long press: Change the current weighing unit. Press and hold the key to scroll through
the list of enabled units. Release the key to switch to the unit selected.
Short press: Press the key to enter the Library.
Long press: Press and hold this key to change weighing modes. Press and hold the
key to scroll through all weighing modes. Release the key to switch to the mode
selected.
Short press: Press the key to enter user profile.
Long press: Press the key to enter user menu.
The 5 Softkeys correspond to several icons at the bottom of the display area. These
icons indicate for each Softkey functions specifically available for configuration and
operation of the mode.
To enter ‘2’-‘9’, press the numeric button in the mode of numeric input.
To Enter ‘A’, press 2 times in the mode of uppercase input. To
enter ‘Z’, press 5 times in the mode of lowercase input.
To enter ‘0’, press the button in the mode of numeric input. To enter a
space, press the button in the mode of uppercase or lower case input.
To enter '1', press the button in the mode of numeric input. To enter
'#' or '/', press the button in the mode of uppercase input. To enter '@',
'_' or '&', press the button in the mode of lowercase input.
Switch between three input modes ‒numeric, lowercase and
uppercase input.
To enter '.', press the button in the mode of numeric input. To enter
'+' or '-', press the button in the mode of uppercase or lowercase
input.
Short press: When the load on the pan is within the zero range, press this key to set
the display to zero.
Short press: When a container is on the pan, press this key to store the weight of the
container as the tare value.
Short press: Enter the known weight of a container using the numeric keypad, and
then press this key to establish the preset tare value.
Short press: When a tare has been entered, empty the pan and press this key to
clear the tare value.
Long press: If a preset tare has been entered, press this key to view the preset tare
value.