Olec Accuprint AP30-5000 User manual

PP
AP30 - 5000 AP30 - 8000
High Resolution Printer
Service Manual
94MS36 Rev. F2 S/W Ver 2.06 O

94MS36 Rev. F2 S/W Ver 2.06
This manual is designed for technical personnel
and should only be used by authorized Dealer
service personnel.
This manual is written to provide an
understanding of the equipment, as well as a plan
for troubleshooting.

94MS36 Rev. F2 S/W Ver 2.06 0-1
0. Contents
1. Specifications
Crated dimensions .......................................................................1-1
Shipping weight...........................................................................1-1
Actual dimensions .......................................................................1-1
Effective exposure frame area ..................................................... 1-1
Optional reflectors .......................................................................1-2
Intensity .......................................................................................1-2
Cooling ........................................................................................1-2
Exhaust ........................................................................................1-2
Room Air Supply.........................................................................1-2
Water Drain .................................................................................1-2
Electrical specifications and connections ....................................1-3
Connecting power........................................................................1-4
2. Integrator Functions and Features
Integrator .....................................................................................2-1
Feature Quick Reference ............................................................. 2-3
Operator Control Panel ................................................................2-4
Table Showing the 12 Calibration Positions ............................... 2-4
Calibration Procedures ................................................................ 2-4
Changing the Calibration Number............................................... 2-6
Matching Exposure Surfaces .......................................................2-7
Splitting Steps.............................................................................. 2-8
Matching with a meter................................................................. 2-8
3. Integrator Program Set Up
To Enter the Select Mode ............................................................3-1
Lock Level Feature ......................................................................3-1
Lock Level Description and Operation .......................................3-2
Setting or Changing your Lock Code feature ..............................3-3
To Clear Lamp Statistics .............................................................3-3
To Clear Memory and Exposure Statistics .................................. 3-3
Two Value Exposure Mode.........................................................3-4
Split Exposure Mode ...................................................................3-4
Single Surface Mode ................................................................... 3-5
Board Count Display Mode.........................................................3-5
Frame Control Interface Mode ....................................................3-6
Automatic Vacuum Mode ...........................................................3-6
Auto Step Mode...........................................................................3-7
Set Default Vacuum Delay..........................................................3-7
Tray Mode ...................................................................................3-8
Type Mode................................................................................... 3-8
Exposure Statistics (Elapsed Hours)............................................3-9
Exposure Statistics (Total Exposures).........................................3-9

0-2 94MS36 Rev. F2 S/W Ver 2.06
Selecting a Memory Location....................................................3-10
Quick Keypad ............................................................................3-10
Entering an Exposure Time .......................................................3-10
Setting the Light Intensity ......................................................... 3-11
Making an exposure...................................................................3-11
Blank frame cycle...................................................................... 3-11
Error Handling System .............................................................. 3-12
4. Diagnostics
Output Diagnostics ......................................................................4-1
Output Functions Check ..............................................................4-1
Functions Table ...........................................................................4-2
Input Diagnostics......................................................................... 4-3
Typical values that you will see when all switches are good. .....4-3
Typical values that you will see when a fault occurs. .................4-4
5. Lamp Changing Instructions
Lamp Changing Instructions .......................................................5-1
6. Preventive Maintenance
Preventive Maintenance Daily.....................................................6-1
Preventive Maintenance Monthly................................................ 6-1
Preventive Maintenance Semi-Annually.....................................6-1
7. Vacuum System
Vacuum Pumps............................................................................7-1
Flushing the Pump.......................................................................7-1
Pump Disassembly ......................................................................7-2
Pump Checkout ...........................................................................7-2
Pump Replacement ......................................................................7-3
Tubing/Fitting Replacement ........................................................7-3
Vacuum Gauge Replacement ......................................................7-3
Vacuum Seal Replacement..........................................................7-4
Glass Photo Tool (Optional)........................................................7-6
8. Nose Assembly
Removing the Nose .....................................................................8-1
Replacing the Display and Keypad P.C.Board............................8-1
Replacing the Emergency kz Button ...........................................8-1
Replacing the Sand GButtons ..........................................8-2
Replacing the Glass Tool Vacuum Buttons.................................8-2
Replacing the Vacuum Gauges....................................................8-2
Nose Section Autoformer ............................................................8-2
Work Lights................................................................................. 8-3
Nose Fans ....................................................................................8-3
Cleaning or Replacing Nose Filters.............................................8-3
Nose Assembly Drawings ........................................................... 8-4

94MS36 Rev. F2 S/W Ver 2.06 0-3
9. Exposure Trays
Mylar® Replacement ..................................................................9-1
If Mylar® Pulls Out of the Frame ...............................................9-1
Outer Frame Replacement ...........................................................9-1
Tray Assembly Drawing..............................................................9-3
Mylar Frame Assembly ...............................................................9-5
Gas Strut Removal.......................................................................9-7
Replacing the linear bearings ......................................................9-7
Frame Glass Replacement ...........................................................9-8
Gas Strut Replacement ................................................................9-8
10. Center/Drive Assembly
Center/Drive Assembly Diagram ..............................................10-1
Frame Transport System............................................................10-3
Frame Drive Motor Replacement ..............................................10-3
Frame Drive Clutch Adjustment................................................ 10-3
Frame Speed Adjustment........................................................... 10-4
Adjust the 'FAST' pot on the control box. .................................10-5
Light Block Assembly...............................................................10-6
Replacing Lower Light Block Springs ...................................... 10-7
11. Air Conditioning System
Compressor................................................................................ 11-1
Inlet Filter ..................................................................................11-1
12. Diagrams
Control Box Front View ............................................................12-1
Control Box Wiring Diagram (Standard with 5kW) .................12-3
Control Box Wiring Diagram (Standard with 8kW) .................12-4
Control Box Wiring Diagram (480V all) ..................................12-5
Control Box Wiring Diagram (CE all) ......................................12-6
Unit Cabling Diagram (old nose) ..............................................12-7
Unit Cabling Diagram (new nose).............................................12-8
Unit Wiring and Tubing Diagram .............................................12-9
Base Assembly Diagram ......................................................... 12-10
13. Light Source
Component Layout ....................................................................13-1
Ballast/Tap Switch Wiring ........................................................ 13-5
Interlock System ........................................................................13-8
Lamp Voltage ............................................................................13-9
Lamp Power Path....................................................................... 13-9
Trigger Board .......................................................................... 13-10
Capacitors and Level Switching ..............................................13-11
Opening the Lamp Head..........................................................13-15
Shutter......................................................................................13-16
Shutter Switch .........................................................................13-16
Shutter Brake ...........................................................................13-16

0-4 94MS36 Rev. F2 S/W Ver 2.06
Shutter Motor...........................................................................13-17
Installing the Motor .................................................................13-17
Shutter Removal ......................................................................13-18
LT1 Shutter Assembly Drawing..............................................13-19
LT8 Shutter Assembly Drawing..............................................13-21
Idle Setting...............................................................................13-22
Lamp Head Blowers ................................................................13-23
Blown Fuse on PC Board ........................................................ 13-23
Lamp Head Signals.................................................................. 13-24
Light Function States...............................................................13-25
Printed Circuit Board Layout ..................................................13-27
Signal Description ................................................................... 13-28
Circuit Diagram (64MV407 60Hz) ........................................13-30
Lamphead for all Lights .......................................................... 13-31
AL 54 Power Supply 60Hz....................................................13-32
AL 54-480 Power Supply 60Hz ............................................13-33
AL 64 Power Supply 50Hz....................................................13-34
AL 84 Power Supply 60Hz....................................................13-35
AL 84-480 Power Supply 60Hz ............................................13-36
AL 94 Power Supply 50Hz....................................................13-37
Interconnect Cable................................................................... 13-38
14. Printing Light Check List
Check List for Printing Light Troubleshooting and Service .....14-1
15. Fault Trees
No Strike Fault Tree ..................................................................15-1
Shutter Rotation Fault Tree .......................................................15-2
16. Parts List
Parts List .................................................................................... 16-1
17. Warranty
Limited Warranty ......................................................................17-1
Lamp Warranty..........................................................................17-1

94MS36 Rev. F2 S/W Ver 2.06 1-1
1. Specifications
45"
38"
48.5"
45.5"
35"
89" with A/C
81"
72"
Crated dimensions
Length Width Height
95" 60" 80"
241 cm 152 cm 203 cm
Shipping weight
Crated 1600 lbs. 727 kg.
Uncrated 1375 lbs. 625 kg.
Actual dimensions
Cabinet welded heavy gauge steel construction with access doors on both
sides.
Length Width Height
89" 48.5" 81"
226cm 123cm 206cm
Note: The AP 30 - 5000 cannot be disassembled to pass through any
doorways or hallways. Please make sure there is adequate room
for its passage.
Effective exposure frame area
Width 30" 76 cm
Depth: 25" 64 cm

1-2 94MS36 Rev. F2 S/W Ver 2.06
Optional reflectors
Width 24" 61 cm
Depth: 18" 46 cm
Intensity
Low Medium High
AP 30-5000 1kW 2.5kW 5kW
AP 30-8000 2kW 4kW 8kW
Cooling
A self-contained air conditioning system is integrated into the rear of the
AP 30-5000 / AP 30-8000.
Exhaust
Two exhaust ducts, diameter 8 in.(203 mm)
To minimize the impact on the working environment, the exhaust must
be vented to the outside, a heat exchanger or up through a dropped ceiling.
A/C Filter
Rear
Front
36"
Power
36" 36"
Top View
Room Air Supply
The exposure lamp cooling air is drawn from the exposure room. The
ventilation system must be sized to maintain positive pressure in the
exposure room for cleanliness and to avoid drawing chemical fumes into
the printer.
Water Drain
A water drain or sump pump is necessary for the air conditioner
condensation.

94MS36 Rev. F2 S/W Ver 2.06 1-3
Electrical specifications and connections
Earth
Ground
L1 L2
L1 L2 L3
Figure A
380 / 415V~ 50Hz Connection
Wye: 3 Wires + Neutral + Ground
Terminal Block
N
380 / 415V~
OLITE
Power Supply
Blowers
Vacuum
Pumps
Electronics
Drives
Etc.
L3
N
Earth
Ground
L1 L2
L1 L2 L3
Figure B
208/240V~ 50Hz Connection
DELTA: 3 Wires + Ground
Terminal Block
N
208V~
OLITE
Power Supply #1
Blowers
Vacuum
Pumps
Electronics
Drives
Etc.
L3
208V~
OLITE
Power
Supply #1
Earth
Ground
L1 L2
L1 L2 L3
Figure C
480V~ 60Hz Connection
DELTA: 3 Wires + Ground
Terminal Block
480V~
OLITE
Power Supply #1
Blowers
Vacuum Pumps
Electronics
Drives, Etc.
L3
X1 X2 X3
480V~
OLITE
Power
Supply #2
X1
X2
X3
X4 H1 H2
H3
H4
L1 L2 L3
Blowers
Vacuum Pumps
Electronics
Drives, Etc.
X1 X2 X3
X1
X2X3
X4
H1 H2 H3 H4
480V~ OLITE
Power Supply #1
Earth
Ground
L1 L2
Figure D
480V~ 60Hz Connection
Single Phase: 2 Wires + Ground
Terminal Block
480V~ OLITE
Power Supply #2

1-4 94MS36 Rev. F2 S/W Ver 2.06
AP 30 - 5000 printer input
3 phase (Delta) See Figure C 3 wires + ground 480V~ 60 Hz, 18 amp.
3 phase (Delta) See Figure B 3 wires + ground 208/240V~ 60 Hz, 44 amp.
3 phase (Wye) See Figure A 3 wires + neutral + ground 380/415V~ 50 Hz, 24 amp.
Single phase See Figure D 2 wires + ground 480V~ 60Hz, 35 amp.
AP 30 - 8000 printer input
3 phase (Delta) See Figure B 3 wires + ground 208/240V~ 60 Hz, 65 amp.
3 phase (Wye) See Figure A 3 wires + neutral + ground 380/415V~ 50 Hz, 34 amp.
Connecting power
•Remove the lower rear panel of the printer by unscrewing the 5/32" Allen
head screws that attach it. Remove the two screws from the rear that
secure the sliding side doors. Slide both doors to the front.
•Run the main power cord through the round retaining plate on the lower
rear center of the printer.
•Connect the main leads to the 4-position terminal block and connect the
ground lead to the single ground terminal.
•Energize the main power circuit. You should hear the lamp head and
power supply cooling fans go into a cool-down cycle. Ensure that the
voltage select switch on the hinged control panel is switched to the lit
LED.
•Reinstall the lower rear panel. Make sure the air conditioner drain hose
is uncoiled and connected to a drain or allowed to drain into a suitable
container.
•Reinstall the side door securing screw.
•Installthe lower front and rear black trim pieces over the forklift channels,
using a 5/32" Allen wrench.
•Connect two 8" exhaust hoses to the outlets on the top rear of the printer.
This will remove the expended heat from the working environment.
!Cl PLEASE BE SURE THE DUCT HOSE IS VENTED TO AN OPEN CHAMBER, AS BACK PRESSURE WILL
GREATLY REDUCE THE COOLING CAPABILITIES OF
THE PRINTER.

94MS36 Rev. F2 S/W Ver 2.06 2-1
2. Integrator Functions and Features
Microprocessor-controlled light integrator with LED display, 40
memories, battery backup, single button control, lamp statistics and self-
diagnostics. The operator control panel is composed of two sections, the
display board and the memory board.
Note: The number of digits in each window.
[39] Memory Window
[0120] Vacuum Window
[034.5] Exposure Window
_____________________________________________________________________________________________________
Integrator
PPOWER
Press the power button on the integrator to turn the OV 45/33HD on or
off. When the unit is off, the light system blowers will run for about two
minutes to cool the lamp.
YMEMORY
Pressing the memory key will advance the memory location. The display
will show which memory is selected.
VVACUUM
Press the vacuum key and use the numerical keypad to enter a vacuum
delay time. The window shows the delay in seconds.
0
2
4
6
89
7
5
3
1
P
[0000]
e
[0000]
V
[00]
Y
T
I
U
D
m
F
1
4
7
2
5
8
3
6
9
0
eEXPOSURE
Press the exposure key and use the numerical keypad to enter an exposure.
The window shows the exposure units selected. This key can also be
used to move forward through the selectable features in the setup mode.
IINTENSITY
Press this key to select Low, Medium or High power. LEDs lit will
indicate the level selected.
DDIFFUSER
Press this key to select the motorized diffuser option.
FFILTER
Press this key to select the motorized filter option.
TSECONDS
Press this key to expose by time, not integrated light units. This key also
can be used to move backward through selectable features in the setup
mode.

2-2 94MS36 Rev. F2 S/W Ver 2.06
UMENU
This key is used as the autostep indicator and for the continuous vacuum
feature.
Note: UMENU Special Function
The Ukey has the optional function to be used to set auto-step and
continuous vacuum per memory in normal operating mode. The frame
control switch feature must be turned ON and the automatic vacuum
feature must be turned OFF. Press the Ukey the memory window will
read [AC] and the exposure window will read [AStP]. Press the Vkey to
turnauto-stepfunctionONorOFF.Presstheekeythememorywindow
will read [AC] and the exposure window will read [CUAC]. Press the V
key to turn continuous vacuum function ON or OFF.
mMEASURE
This key is used to check the lamp intensity.
0- 9NUMERICAL KEYPAD
These keys are used to enter the vacuum time, exposure units, and to
access a particular memory location.
0- 9INSTANT MEMORY KEYPAD
The OV 45/33HD has 40 independent memory locations, the first ten of
which are on the lower section of the integrator for instant access. There
is a space provided to write down the application of these memories.
Simply press the lower 0through 9key that corresponds to the most
commonly used applications.

94MS36 Rev. F2 S/W Ver 2.06 2-3
Feature Quick Reference
The following feature descriptions appear in the exposure window while
setting each feature. In order to select or setup the following features
you must first be in the setup mode.
[LocK] Lock Level Feature
[codE] Lock Code Feature
[2UAL] 2 (two) Value Exposure Feature
[SPgt] Motorized Filter Feature
[SSur] Single Surface Exposure Feature
[bcnt] Exposure Count Feature
[FrCl] Frame Control Switch Feature
[AUAC] Automatic Vacuum Feature
[AStP] Auto Step Feature
[dUAC] Vacuum Delay Feature
[trAY] Frame Speed Feature
[tYPE] System Type Setting Feature

2-4 94MS36 Rev. F2 S/W Ver 2.06
Operator Control Panel
PThe AP 30 heavy duty exposure system has a power key on the integrator.
•Press the Pkey to turn on the unit.
•Press the Pkey again after use, and the system will run through a 2
minute cool down cycle and then turn off all blowers.
SSTOP Button
•Press the Sbutton once. Frame movement will stop.
•Press the Sbutton once more, the frame will return, at slow speed, to
the original position and vacuum will turn off.
•Press the Sbutton twice to cancel an exposure.
•Holding the Sbutton down then pressing the Gbutton starts a blank
cycle - no vacuum or exposure.
GGO Button
•Press theGbutton once to initiate vacuum drawdown on the exposure
frame.
•Press the Gbutton a second time to move the frame into the unit and
start an exposure.
•If frame switch [FrCl] and auto vacuum [AUAC] are turned on, press the
Gbutton once to move the frame into the unit and start an exposure.
•If frame switch [FrCl] and auto vac [AUAC] are turned on, press the G
button once without opening the upper or lower frame will start a blank
frame cycle - no vacuum or exposure.
Note: If a vacuum delay [dUAC] is used, the exposure will not begin
until the vacuum delay time has counted down.
Table Showing the 12 Calibration Positions
4th
3rd
2nd
1st
8th
7th
6th
5th
12th
11th
10th
9th
[Lb]
[Lt]
[Ub]
[Ut]
Lower Frame, Bottom Surface
Lower Frame, Top Surface
Upper Frame, Bottom Surface
Upper Frame, Top Surface
Calibration Procedures
Note: TheAP30highresolution printer has beencalibratedatthefactory.
Note: The following calibration procedures can be applied to all three
light intensities, if starting calibration from scratch. To adjust
existing calibration set the integrator to 500 mj and make the
exposure. Increase or decrease the calibration number the same
percentage the 500 mj is off.

94MS36 Rev. F2 S/W Ver 2.06 2-5
•Press the Pkey on the integrator to power up the lights, the front
switches, and the printer's computer system.
Note: Allow the printer a 5 minute warm-up period before any
calibration procedures. This will allow for complete and accurate
light level stabilization.
•PresstheintegratorIkeytoselectthedesiredlightleveltobecalibrated,
always start at Low Intensity.
For 8kW Low 2000 WMedium 5000 WHigh 8000 W
For 6kW Low 2000 WMedium 3500 WHigh 6000 W
For 5kW Low 1000 WMedium 2500 WHigh 5000 W
•In order to prevent possible damage to the high resolution printers Mylar®
while calibrating we recommend you set the no vacuum feature.
•Press the Vkey on the keypad, the Memory and Exposure windows
will dim.
•Press the 9key three times.
•Press the Vkey once. This will prevent vacuum while calibrating. The
Vacuum window will read [_---].
•The high resolution printer's calibration has been set at the factory.
[Ut] Upper frame top surface
[Ub] Upper frame bottom surface
[Lt] Lower frame top surface
[Lb] Lower frame bottom surface
Note: Preset all 12 calibration factor numbers to 500 units. Place a
slim UV meter facing up on the center of the top frame, below
the Mylar®.
•Enter a 500 unit exposure into the integrator. Be sure the seconds mode
is off.
•Press the Gbutton twice. This will send the frame into the unit and
start the exposure.
•After the exposure, retrieve your frame by holding down theSbutton
and press Gbutton. When the frames start to move, release both
buttons.
•Record the resulting mj reading from the meter.

2-6 94MS36 Rev. F2 S/W Ver 2.06
Example: Let's say our 500 unit exposure gave us 600 mj. That
means we got 1.2 mj per unit or a 1.2:1 ratio. The objective is to
get a 1:1 ratio. To get that we would multiply our current
calibration number of 500 by 1.2, 500 x 1.2 = 600.
•Since we are working with the Upper Tray Top Surface or [Ut], we have
to change the preset 500 to 600.
•Change to 600 as described earlier in Calibration Procedures Section.
Remember: The lower the CAL number, the longer the exposure and
the higher the mj reading.
•Now make a 500.0 unit exposure with the UV meter and record the
resulting mj reading. It should be 500 ±3%. Perform this procedure on
the remaining three surfaces.
[_SEL] Press 1,2,3t4on the numerical keypad. The Vacuum window will read [_SEL]. This places you in select mode.
•Press the Vkey once and press the0key to clear, then Vkey, then
the 0key to activate the vacuum after being turned off earlier in this
procedure.
Changing the Calibration Number
•Press the mkey on the integrator. The Memory window will read [Ut] ,
the Exposure window will show the existing calibration number for the
top surface of the upper frame at the selected intensity.
•Press the Ykey to select frame surface ( [Ut], [Ub], [Lt], [Lb]).
Remember: For top frame calibration use [Ut] and [Ub] and for bottom
frame calibration use [Lb] and [Lt]. Also, the larger the calibration
number the faster that surface will count and the less accumulated
energy will result on the frame.
•Enter the new calibration number on the desired surface by pressing e
key to open the program, then use numerical keypad.
Example: To change [Ut] from 500 to 650 simply press 6,5,0,0.
•Press the ekey to close the program.
•Press the 0key twice to return to the operating mode.

94MS36 Rev. F2 S/W Ver 2.06 2-7
Matching Exposure Surfaces
•Do a test exposure in the frame being calibrated to the reference frame.
•Determine the correction necessary to make each surface the same at the
reference surface. If this is done with a step scale the correction is as
follows.
.15 Density Scale
Step Correction
-2.00 0.50
-1.75 0.55
-1.50 0.60
-1.25 0.65
-1.00 0.71
-0.75 0.77
-0.50 0.84
-0.25 0.92
0.00 1.00
0.25 1.09
0.50 1.19
0.75 1.30
1.00 1.41
1.25 1.54
1.50 1.68
1.75 1.83
2.00 2.00
.05 Density Scale
Step Correction
-2.00 0.79
-1.75 0.82
-1.50 0.84
-1.25 0.87
-1.00 0.89
-0.75 0.92
-0.50 0.94
-0.25 0.97
0.00 1.00
0.25 1.03
0.50 1.06
0.75 1.09
1.00 1.12
1.25 1.15
1.50 1.19
1.75 1.22
2.00 1.26
[_SEL] Press 1,2,3t4on the numerical keypad. The Vacuum window will read [_SEL]. This places you in select mode.
•Then press the mkey and the exposure window will show previous
calibration number. There is a separate number for each intensity. Select
the intensity to be adjusted with the Ikey.
•Read the current calibration number and multiply it times the correction.
For example if you double the calibration number, the integrator will
count twice as fast consequently the exposure energy will be cut in half.
[_SEL] Press 1,2,3t4on the numerical keypad. The Vacuum window will read [_SEL]. This places you in select mode.
[0163.] Then press the mkey and the exposure window will show previous
calibration number. (for example [1063.]).
•Press the ekey, the memory window will dim and you will be able to
enter the new calibration number by pressing the new number into the
key pad.

2-8 94MS36 Rev. F2 S/W Ver 2.06
Splitting Steps
Adensitometer can be used to assist in determining a fractional difference
in step scales. When measuring density, make several measurements to
avoid being influenced by pinholes.
Example
Original Reference Second Scale
A
B
•Pick a step from the reference with a density greater than .15 and less
than 2.0.
•Find the steps on the second scale that straddle the first. In the example
the reference is .30, step "A" is .24 and step "B" is .40. (Ref. - A) / (B -
A) = .06 / .16 = .375. The example step is .375 steps under the reference.
Matching with a meter
If an integrating meter is available that has a photocell that matches the
film, it can be used to match the surfaces. We recommend that the results
be verified on film.
•Make a reading on the reference surface and then the surface to be
adjusted.
•Divide the reading on the surface to be adjusted by the reading from the
reference surface.
•Multiply the current calibration number by the result above.

94MS36 Rev. F2 S/W Ver 2.06 3-1
3. Integrator Program Set Up
To Enter the Select Mode
Note: This step must be followed in several of the program set ups.
•Press the Pkey on the integrator to power up the light, the front remote
switches, and the exposure unit's computer system.
[SEL_] Press 1,2,3t4 in sequence. The Vacuum window will read [SEL_]. This places you in the select mode.
Lock Level Feature
Thelocklevelsareprovidedtokeepoperatorsfromaccessinganyfeatures
and functions that should be left alone. There are five different lock levels
available. Lock levels 1 - 3 allow the locking of individual memory
locations, while lock levels 0 and 4 apply to all of the memory locations.
•Level 0 - No locks. Most of the features and functions can be accessed
by any operator.
•Level 1 - Locks functions per memory (seconds, exposure, vacuum,
intensity, filter, diffuser) to prevent accidental changes to these settings.
Locks on individual memories may be turned ON and OFF without the
need to enter a code.
•Level 2 & 3 - Locks functions per memory similar to lock level 1, except
once lock is turned ON for a particular memory, it may not be turned
OFF again without entering the lock code. Also locks the parameters on
the set up menu so they cannot be changed without entering the lock
code.
•Level 4 - Locks all functions. A code is required to change any operating
parameters.
Note: You must ensure the lock level is set to 0 before continuing with
the Integrator Program Set Up Features and the exposure memory
options detailed below in Lock Level Description and Operation.
When programming is completed return to Lock Level Feature
and set the desired lock level.
•Press the Pkey on the integrator to power up the light, the front remote
switches, and the exposure unit's computer system.
[SEL_] Press 1,2,3t4 in sequence. The Vacuum window will read [SEL_]. This places you in the select mode.
[LocK] Press the Ykey once, the Exposure window will read [LocK].
•Press the Vkey once.
•If the Lock Level is set at 0 or 1 the Memory and Exposure windows will

3-2 94MS36 Rev. F2 S/W Ver 2.06
dim. Enter the lock level desired.
•Press the Vkey to set entry.
•If the Lock Level is set for 2, 3 or 4, the Exposure window will read
[codE]. Enter your 3 digit code.
•Press the Vkey.
•Press the 0key.
•Press the Vkey.
Note: If you want a higher Lock Level after you have completed the
Integrator Program Set Up and/or made any changes return to
Lock Level Feature and set the lock level described in Lock Level
Description and Operation).
Lock Level Description and Operation
[0000] Lock Level 0
The Vacuum window will read [0000].
[0001] Lock Level 1
The Vacuum window will read [0001].Locksfunctions for seconds, enter,
vacuum and intensity per memory. Once this mode is turned ON and the
set up programing has been completed, enter all needed information into
a memory location. Then press the Ukey, the Memory window will
read [Ac] and the Exposure window will read [LocK]. Press the Vkey to
turn the lock for this memory ON or OFF, then press the Ukey. When
the lock is turned ON, a decimal point will be displayed after each digit
in the Memory window.
[0002] Lock Level 2, 3
The Vacuum window will read [0002] or [0003]. Locks functions for
seconds, enter, vacuum and intensity per memory and Integrator Program
Set Up Features. Before this mode is turned ON, enter all needed
information into a memory location. Then press the Ukey, the Memory
window will read [Ac], the Vacuum window will read [_oFF] and the
Exposure window will read [LocK]. Press the Vkey to turn the lock ON
or OFF for this memory. When the lock is turned ON a decimal point
will be displayed after each digit in the Memory window. Once this level
is turned ON you will not be able to unlock the features described above
without the Lock Code. See Setting or Changing your Lock Code Feature.
[0004] Lock Level 4
The Vacuum window will read [0004]. This locks all functions. When
the lock is turned ON, a decimal point will be displayed after each digit
in the Memory window. Once this level is turned ON and the set up
programing has been completed, before you can change any programed
features or the exposure statistics you must use the Lock Code to set the
Lock Level back to 0, see Setting or Changing your Lock Code Feature.