OleumTech WG-0900-DH1 User manual

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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
DH1 BASE UNIT WIRELESS GATEWAY
WG-0900-DH1/ WG-0915-DH1
WG-2400-DH1/WG-2410-DH1
WG-0868-DH1
DH2 WIRELESS GATEWAY
WG-0900-DH2/ WG-0915-DH2
WG-2400-DH2/WG-2410-DH2
WG-0868-DH2
User Guide
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
Contents (Index on Next Page)
Contents (Index on Next Page) ................................................................................... 2
PREFACE/SAFETY......................................................................................................... 4
1. COMPLIANCES/CONFORMITÉ........................................................................ 5
2. CERTIFICATIONS............................................................................................. 6
3. PRODUCT & SYSTEM OVERVIEW ................................................................... 7
4. HARDWARE OVERVIEW ................................................................................. 9
5. ITEMS REQUIRED FOR SETUP....................................................................... 10
6. CONFIGURATION/INSTALLATION SEQUENCE .............................................. 11
7. LED STATES (STATUS INDICATORS) .............................................................. 12
8. WIRING DIAGRAMS (SERIAL AND POWER) .................................................. 13
9. GROUNDING BEST PRACTICES ..................................................................... 16
10. INSTALLATION.............................................................................................. 18
11. RF SETUP ...................................................................................................... 21
12. BreeZ® PROJECT FILE CREATION .................................................................. 23
13. BreeZ® MAIN SCREEN VIEW......................................................................... 29
14. MODBUS MAPPING TABLE MANAGEMENT................................................. 30
15. ADDING IMPORT POINTS TO MODBUS TABLE............................................. 33
16. EDITING GATEWAY PROPERTIES.................................................................. 35
17. COM PORT SETUP ON PC AND BreeZ®......................................................... 38
18. GATEWAY UPDATE (FIRMWARE UPGRADE) ................................................ 40
19. CONNECT TO GATEWAY FUNCTION IN BreeZ®............................................ 41
20. TRANSMITTER UPDATE –CABLE METHOD (PROGRAM / CONFIGURE) ....... 43
21. POLLING MODBUS REGISTERS USING BreeZ® ............................................. 44
22. DEBUG MODE .............................................................................................. 45
23. RF REFRESH TIME TAG(S)............................................................................. 46
24. MODBUS WRITE FUNCTION AND WRITING TO GATEWAY .......................... 47
25. PEER-TO-PEER/REPEATER/SHARING DATA .................................................. 49
26. MAPPING AN IMPORT TO AN OUTPUT ON DH1 BASE UNIT........................ 51
27. MAPPING AN IMPORT TO AN OUTPUT ON WIRELESS MULTI-I/O MODULE 52
28. RS485 I/O EXPANSION SYSTEM WITH GATEWAY ........................................ 54
29. MODBUS MASTER FUNCTION...................................................................... 58
30. ROC LINK MASTER........................................................................................ 62
31. SAVING PROJECT FILE TO GATEWAY............................................................ 64
32. RETRIEVING PROJECT FILE FROM GATEWAY ............................................... 65
33. WIRELESS SITE SECURITY KEY....................................................................... 66
34. TROUBLESHOOTING –GATEWAY ................................................................ 68
35. TROUBLESHOOTING –TRANSMITTER.......................................................... 69
36. GENERAL MAINTENANCE............................................................................. 72
37. GLOSSARY .................................................................................................... 72
38. WARRANTY (LIMITED).................................................................................. 75
39. REVISION HISTORY ....................................................................................... 76
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
Index
ADDING IMPORT POINTS TO MODBUS TABLE.......................................................... 33
BreeZ® MAIN SCREEN VIEW...................................................................................... 29
BreeZ® PROJECT FILE CREATION ............................................................................... 23
CERTIFICATIONS .......................................................................................................... 6
COM PORT SETUP ON PC AND BreeZ®...................................................................... 38
COMPLIANCES/CONFORMITÉ..................................................................................... 5
CONFIGURATION/INSTALLATION SEQUENCE ........................................................... 11
CONNECT TO GATEWAY FUNCTION IN BreeZ®......................................................... 41
DEBUG MODE ........................................................................................................... 45
EDITING GATEWAY PROPERTIES ............................................................................... 35
GATEWAY UPDATE (FIRMWARE UPGRADE) ............................................................. 40
GENERAL MAINTENANCE.......................................................................................... 72
GLOSSARY ................................................................................................................. 72
GROUNDING BEST PRACTICES .................................................................................. 16
HARDWARE OVERVIEW .............................................................................................. 9
INSTALLATION........................................................................................................... 18
ITEMS REQUIRED FOR SETUP.................................................................................... 10
LED STATES (STATUS INDICATORS) ........................................................................... 12
MAPPING AN IMPORT TO AN OUTPUT ON DH1 BASE UNIT ..................................... 51
MAPPING AN IMPORT TO AN OUTPUT ON WIRELESS MULTI-I/O MODULE............. 52
MODBUS MAPPING TABLE MANAGEMENT .............................................................. 30
MODBUS MASTER FUNCTION................................................................................... 58
MODBUS WRITE FUNCTION AND WRITING TO GATEWAY ....................................... 47
PEER-TO-PEER/REPEATER/SHARING DATA ............................................................... 49
POLLING MODBUS REGISTERS USING BreeZ®........................................................... 44
PRODUCT & SYSTEM OVERVIEW ................................................................................ 7
RETRIEVING PROJECT FILE FROM GATEWAY ............................................................ 65
REVISION HISTORY .................................................................................................... 76
RF REFRESH TIME TAG(S) .......................................................................................... 46
RF SETUP ................................................................................................................... 21
ROC LINK MASTER..................................................................................................... 62
RS485 I/O EXPANSION SYSTEM WITH GATEWAY ..................................................... 54
SAVING PROJECT FILE TO GATEWAY......................................................................... 64
TRANSMITTER UPDATE –CABLE METHOD (PROGRAM / CONFIGURE) .................... 43
TROUBLESHOOTING –GATEWAY ............................................................................. 68
TROUBLESHOOTING –TRANSMITTER....................................................................... 69
WARRANTY (LIMITED)............................................................................................... 75
WIRELESS SITE SECURITY KEY.................................................................................... 66
WIRING DIAGRAMS (SERIAL AND POWER) ............................................................... 13
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
PREFACE/SAFETY
Thank you for choosing the DH1 Base Unit/DH2 Wireless Gateway by OleumTech™.
This document describes the hardware components and how to install and operate
the Gateway.
This document also describes how to maintain and troubleshoot the device.
CAUTION: Field wiring connections shall be made in accordance with Article 504 of
the National Electrical Code, ANSI/NFPA70.
CAUTION: The Gateway must be installed within an enclosure that requires a tool to
access. This is to prevent inadvertent disconnection of any of the power wiring,
signal wiring or communication cables.
ATTENTION: Le Gateway doit être installé dans une enceinte qui nécessite un outil
d'accès. Ce est pour éviter toute déconnexion accidentelle de l'un des câbles câblage
de puissance, câblage ou de communication signaux.
WARNING: Ensure installation of the Gateway meets applicable state and national
electrical code requirements. The installation of the Gateway should only be
performed by a qualified installer or a factory representative.
AVERTISSEMENT: Veiller à l'installation de la passerelle répond Etat et des exigences
nationales de code de l'électricité. L'installation de la Gateway ne doit être effectuée
par un installateur qualifié ou un représentant de l'usine.
WARNING: To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
AVERTISSEMENT: Pour éviter l'inflammation d'atmosphères inflammables ou
combustibles, débrancher l'alimentation avant l'entretien.
WARNING: EXPLOSION HAZARD –Substitution of components impair suitability for
Zone 2.
AVERTISSEMENT: RISQUE D'EXPLOSION - Le remplacement de composants nuire à la
conformité pour la Zone 2.
WARNING: EXPLOSION HAZARD –Do not separate/disconnect connectors when
energized.
AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas séparer / débrancher les
connecteurs lorsque excité.
WARNING: EXPLOSION HAZARD –Do not use USB connectors in hazardous area.
AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas utiliser les connecteurs USB en
zone dangereuse.
WARNING: EXPLOSION HAZARD –Do not service when an explosive atmosphere is
present.
AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas service lorsque une atmosphère
explosive est présente.
WARNING: EXPLOSION HAZARD –Do not use reset switch in hazardous area.
AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas utiliser le commutateur de
réinitialisation en zone dangereuse.
Note: This equipment is suitable for use in Class I, Division 2 Groups A, B, C, and D
or non-hazardous locations only.
Document Revision Level
This section provides a history of the revision changes to this document.
Revision
ECO Number
Date
Description
P
002968
10/12/2015
Revised best grounding practices section 9
Revision History
Click Here for Details
Must check Software & RF compatibility before deployment!
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
1. COMPLIANCES/CONFORMITÉ
English
Important Information to the User
This device MUST be professionally installed only by a factory representative or a trained
authorized technician.
Changes or modifications not expressly approved by the manufacturer may void the user’s
authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
two conditions: 1) this device may not cause harmful interference, and 2) this device must
accept any interference received, including interference that may cause undesired
operation.
This product contains a FHSS (Frequency Hopping Spread Spectrum) and FSK (Frequency
Shifting Key) modulation RF transceiver for the 902-928 MHz ISM band, designed to meet
FCC 15.247, and is used in industrial control and monitoring applications.
To reduce potential radio interference to other users, install and use only the antenna
supplied by the manufacturer to ensure successful communications.
The antenna is factory sealed and MUST NOT be modified by the user.
FCC RF Exposure
To comply with FCC RF exposure compliance requirements, a separation distance of at least
20 cm must be maintained between the antenna of this device and all persons.
FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and if not installed and used in
accordance with the instructions, may cause harmful communications to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the antenna.
Increase the separation between the equipment and receiver.
Consult the manufacturer for technical help.
This equipment has been certified to comply with the limits for a class B computing device,
pursuant to FCC Rules. In order to maintain compliance with FCC regulations, shielded cables
must be used with this equipment. Operation with non-approved equipment or use of
unshielded cables is likely to result in interference to radio and television reception. The user
is cautioned that changes or modifications made to the equipment without the approval of
the manufacturer could void the user’s authority to operate this equipment.
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
CONFORMITÉ
Françias
Informations importantes à l'utilisateur
Ce dispositif doit être installé par un professionnel que par un représentant de l'usine
ou par un technicien formé et autorisé.
Les changements ou modifications non expressément approuvés par le fabricant
peuvent annuler l'autorité de l'utilisateur à utiliser l'équipement.
Cet appareil est conforme à la partie 15 des règles de la FCC. Son fonctionnement est
soumis aux deux conditions suivantes: 1) ce dispositif ne doit pas causer
d'interférences nuisibles et 2) cet appareil doit accepter toute interférence reçue, y
compris les interférences qui peuvent causer un mauvais fonctionnement.
Ce produit contient un FHSS (Frequency Hopping Spread Spectrum) émetteur-
récepteur RF pour la bande ISM 902-928 MHz en utilisant FSK (Frequency Shifting
Key) modulation, conçu pour répondre FCC 15.247, et est utilisé dans le contrôle
industriel et les applications de surveillance.
Pour réduire les interférences radio potentielles aux autres utilisateurs, installer et
utiliser uniquement l'antenne fournie par le fabricant pour assurer une
communication réussie.
L'antenne est scellé en usine et ne doit être modifié par l'utilisateur.
FCC RF Exposure
Pour se conformer à la FCC exigences de conformité de l'exposition, une distance de
séparation d'au moins 20 cm doit être maintenue entre l'antenne de cet appareil et toutes
les personnes.
Déclaration de conformité FCC
Cet équipement a été testé et déclaré conforme aux limites d'un appareil numérique de
classe B, conformément à la partie 15 des règles de la FCC. Ces limites sont conçues pour
fournir une protection raisonnable contre les interférences nuisibles dans une installation
résidentielle. Cet équipement génère, utilise et peut émettre de l'énergie radiofréquence et,
si non installé et utilisé conformément aux instructions, peut provoquer des communications
nuisibles aux communications radio. Cependant, il ne est pas garanti que des interférences
ne se produiront pas dans une installation particulière. Si cet équipement provoque des
interférences nuisibles à la réception radio ou de télévision, ce qui peut être déterminé en
mettant l'équipement hors et sous tension, l'utilisateur est encouragé à essayer de corriger
l'interférence par une des mesures suivantes:
Réorienter ou déplacer l'antenne.
Augmenter la distance entre l'équipement et le récepteur.
Consultez le fabricant de l'aide technique.
Cet équipement a été certifié conforme aux limites d'un dispositif informatique de classe B,
conformément aux règles de la FCC. Afin de maintenir la conformité aux règlements de la
FCC, des câbles blindés doivent être utilisés avec cet équipement. L'utilisation d'équipement
ou l'utilisation de câbles non blindés non approuvé est susceptible d'entraîner des
interférences dans la réception radio et télévision. L'utilisateur est averti que les
changements ou modifications apportées à l'équipement sans l'approbation du fabricant
pourraient annuler l'autorité de l'utilisateur à utiliser cet équipement.
2. CERTIFICATIONS
Class I Division 2, Groups A, B, C, D T4 Ex nA nC IIC T4
Class I, Zone 2, AEx nA nC IIC, T4 Gc
Tamb: -40 oC to +80 oC; w/optional LCD -20 oC to +70 oC
Power Supply: 9-30 Vdc Powered by Class 2 Circuit
II 3 G
ATEX 15ATEX#TBDX, Ex nA nC IIC T4 Gc
Tamb: -40 oC to +80 oC; w/ optional LCD -20 oC to +70 oC
Power Supply: 9-30 VDC (24V Typical) 0.25A Peak, 0.20
Continuous
IECEx TBD, Ex nA nC IIC, T4 Gc
Tamb: -40 oC to +80 oC; w/ optional LCD -20 oC to +70 oC
Power Supply: 9-30 VDC (24V Typical) 0.25A Peak, 0.20
Continuous
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
3. PRODUCT & SYSTEM OVERVIEW
SHARED PRODUCT HIGHLIGHTS
- Serves as a Primary Data Collection Point in OleumTech™ Wireless Sensor
and I/O Network
- Advanced Networking Architecture:
Point-to-Multipoint/Star (Gateway-to-End Nodes) & Peer-to-Peer/Repeater
(Gateway-to- Gateway)
- Works with Gateways / Transmitters / Wireless I/O Modules /
RS485 I/O Expansion System
1x RTU Ports (Serial) - RS232 or RS485 (Software/Jumper Configurable)
- Modbus Master or Slave
- LevelMaster ASCII Slave
- ROC-Link Master (Opcode 10 and 17)
DH1 BASE UNIT ADDITIONAL PRODUCT HIGHLIGHTS
Onboard I/O
- 4x 0-5 V Inputs
- 2x Digital/Discrete Inputs
- 2x Digital/Discrete Outputs
RS48S Port
- Modbus Master or Slave
- LevelMaster ASCII Slave
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
ADVANCED NETWORKING ARCHITECTURE
The DH1 Base Unit or DH2 Wireless Gateway plays a vital role in the OleumTech Wireless
Sensor Network. When used as a primary Gateway, it serves as the central collection point of
data, which then can be served to any Modbus Master device. A Wireless Gateway can
collect data from OleumTech wireless end nodes such as Wireless Transmitters and Wireless
I/O Modules in a “star network” or point-to-multipoint structure. What sets the OleumTech
Gateway apart from rest the competition is its ability to wirelessly share data and control
outputs amongst multiple Gateways in a same network known as “peer-to-peer”
architecture. Thus, OleumTech Wireless System is highly scalable, allowing the creation of a
basic network containing a handful of end nodes to a much more robust network containing
hundreds of wireless nodes and Gateways stretched by many miles.
FLEXIBLE COMMUNICATION
The Serial/RTU Port can be independently configured using BreeZ® software as a Modbus
Master, Modbus Slave, LevelMaster Slave, or ROC-Link Master. In a typical deployment, DH1
Base Unit/DH2 acts as a Modbus Slave device that is connected to a Modbus Master device
such as a RTU, PLC, HMI, DCS, or long-haul radio system over Modbus Serial RS232/485.
When used as a secondary Gateway, DH1 Base Unit/DH2 can also function as a Modbus
Master device to collect critical process values from a Modbus Slave device. The polled data
can be served to a Modbus Master device or can be shared across over the air to another
Gateway in a network.
OLEUMTECH WIRELESS SENSOR NETWORK
Reliable, Robust Wireless Performance
Eliminates Costly Conduits and Wiring
Monitor/Control Process Conditions 24/7
Reduces Labor, Installation and Maintenance Costs
Helps Meet Regulatory Requirements
Industrial Strength Performance and Durability
BreeZ® SOFTWARE
Microsoft Windows®-based software tool for configuring Wireless Devices such as
Wireless Transmitters, Gateways, and I/O Expansion Modules
Features Quick and Easy Project Creation Wizard
Modbus Master Read/Write Function for Test Verification
Allows Project Files to be Saved to and Retrieved from Gateway
Easily Create Flexible/Sophisticated Network Architecture
And Much More
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
4. HARDWARE OVERVIEW
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DH1 BASE UNIT / DH2 WIRELESS GATEWAY
USER GUIDE
5. ITEMS REQUIRED FOR SETUP
Gateway Setup
DH1 Base Unit / DH2 Wireless Gateway
External Power Source for Gateway (9-30 VDC)
*(DH2: 9-24 VDC Prior to SN: SM11266715)
Antenna for Gateway (Bulkhead, Omni, or Yagi)
Antenna Cable (N to MMCX Connector)
N to N Antenna Cable and Lighting Arrestor (Optional)
External Enclosure for Gateway (NEMA)
DIN Rail (35mm)
Other Device Setup
OleumTech Wireless Transmitter(s)
OleumTech Wireless Gateway(s) (DH1 Base Unit or DH2)
OleumTech Wireless I/O Modules
OleumTech RS485 I/O Expansion System
Configuration Cables
USB to Serial Adapter (SX1000-CC9)
Gateway Configuration Cable (SX1000-CC1)
Software and PC
BreeZ® Software v5.0 or Higher Recommended
(Available on OleumTech Download Center)
PC with:
oMicrosoft Windows® Vista or Later
o1 GHz or Faster Processor
o256 MB or More RAM
o10 MB Hard Disk Space or More
oUSB and/or Serial Port
Modbus Master
Modbus Master Device (RS232 or RS485), RTU, PLC, HMI, etc...
LevelMaster Device
Modbus Slave
Modbus Slave Device (RS232 or RS485), RTU, PLC, HMI, etc...
ROC-Link Device
Tools
Screwdriver Set including Technician’s Screwdriver, Adjustable Wrench
Any Other Tools Depending on Site and Equipment
Internet Access
Internet access required for downloading Software, Firmware, or Documents
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