OLI Sport User manual
Original instructions: Italian
Revision - 00 of 10/06/2019
INSTALLATION
USE AND MAINTENANCE MANUAL
0B_OLI_00_IT_EN2
1. GENERAL INFORMATION 4
1.1. PURPOSE OF THE MANUAL 4
1.2. STORAGE OF THE MANUAL 4
1.3. MANUFACTURER 5
1.4. DESCRIPTION 5
1.5. CERTIFICATION 6
1.6. WARRANTY 7
1.7. TECHNICAL ASSISTANCE 7
1.8. TRANSPORT, PACKAGING AND STORAGE 7
1.9. IDENTIFICATION OF THE DRIVE UNIT 8
1.10. TECHNICAL DATA 8
1.11. SIZE AND DIMENSIONS 9
1.12. DECLARATION OF CONFORMITY 11
2. INSTALLATION. 12
2.1. SYMBOLS AND TERMINOLOGY 12
2.2. INSTALLATION OF THE HMI UNIT 13
2.2.1. Display 13
2.2.2. Control panel; 14
2.2.3. Speed sensor installation 15
2.3. IDENTIFICATION OF THE DRIVE UNIT 16
2.3.1. Connection diagram 16
2.3.2. Assembly of the drive unit 16
2.3.3. Chain guide assembly (optional) 20
2.3.4. Spider and crank installation 21
2.3.5. Engine mount assembly (optional) 23
2.4. RESIDUAL RISKS 23
3. USE AND MAINTENANCE MANUAL 24
3.1. SAFETY STANDARDS 24
3.2. DESCRIPTION OF THE HMI UNIT 24
3.3. TURNING ON AND OFF 25
3.4. ASSISTANCE ACTIVATION AND DEACTIVATION 25
3.5. SETTING THE ASSISTANCE LEVEL 25
3.6. ON-BOARD COMPUTER MODE 25
3.6.1. “CITY” Mode 26
3.6.2. “RACE” Mode 28
3.6.3. “SUMMARY” Mode: 29
3.7. WALKING ASSISTANCE 29
3.8. MENU 30
3.8.1. Main menu 30
3.8.2. Advanced settings 34
3.9. ERROR MESSAGES 36
3.10. TROUBLESHOOTING 38
3.11. CLEANING 39
3.12. RETURNS 39
3.13. DEMOLITION AND DISPOSAL 39
4. SPARE PARTS 40
4.1. HOW TO ORDER SPARE PARTS 40
4.2. SPARE PARTS AVAILABLE 40
INDEX
0B_OLI_00_IT_EN 3
OLI S.p.a.
Via Canalazzo, 35
41036 Medolla (MO) - Italia
Tel. +39 0535 410 611
Fax +39 0535 410 650
www.oli-ebike.com
1 GENERAL INFORMATION
01_OLI_00_IT_EN4
SPORT
1. GENERAL INFORMATION
1.1. PURPOSE OF THE MANUAL
This manual is an integral part of the SPORT unit and was written by the manufacturer in its
original language (Italian) to provide all the information needed for an adequate and safe
use of the drive unit and the HMI unit throughout their life cycle (from transport, delivery,
installation, use and maintenance to disposal).
Before carrying out any operation, the users and technicians must read the instructions
and strictly adhere to them. In case of doubt about the correct interpretation of the
instructions, please contact the manufacturer for any necessary clarification. Only by
observing the following can the regular operation of the unit be assured over time and the
onset of dangerous situations can be avoided for people and property. The manual provides
warnings and indications regarding safety regulations for the prevention of accidents. In any
case, the safety regulations imposed on them by the regulations in force must be observed
with the utmost care by the operators. Any amendments to the safety regulations that may
take place over time must be acknowledged and implemented.
WARNING: Please read this manual carefully before installing and operating the unit.
OLY eBIKE System, with a view to continuous improvement, could change some
characteristics of the components used without prior notice. This does not affect the
validity of the information in this document. If there are any inconsistencies between what
is described in the manual and the use of the machine, please notify the manufacturer.
IMPORTANT: The updated copy of this manual is available on the website www.olieds.com.
1.2. STORAGE OF THE MANUAL
The installation, use and maintenance manual must accompany the unit throughout its life
cycle and must be available to all operators and technicians who need it. The manual must
accompany the unit if it is transferred to a new user or owner.
01_OLI_00_IT_EN 5
GENERAL INFORMATION 1SPORT
1.3. MANUFACTURER
Our company is at your disposal for any problem or information. Communications and
requests may be sent to:
OLI eBike Systems
Via delle pesche, 891 - 47522 Cesena - (FC) -ITALY
Tel +39 / 0547 / 318322
www.oli-ebike.com
For any need concerning the use, maintenance or request for spare parts, please specify
the identification data of the unit shown on the manufacturer's plate.
1.4. DESCRIPTION
The SPORT unit consists of the following components:
1. Drive unit
2. Display and control
panel
1 GENERAL INFORMATION
01_OLI_00_IT_EN6
SPORT
WARNING: The drive unit is intended exclusively for use as an e-bike engine. Uses other than
the uses intended that are not compliant with what is described in this manual, besides
being considered misuse and prohibited, can create dangerous conditions for people and
property.
IMPORTANT: The manufacturer declines all responsibility for non-compliance with these
regulations.
1.5. CERTIFICATION
The SPORT unit was built in compliance with the relevant EU Directives applicable at the
time of its introduction to the market, as specified in the declaration of conformity, therefore
it meets the safety requirements required by the machinery directive 2006/42/EC.
Specifically, the following standards were applied:
- UNI EN 15194:2018 - CEI EN 61000-4-2:2011-04 - CEI EN 55012:2009-03 - CEI EN
55012/A1:2010-05 - ISO 11451-1:2015
All the products described in this manual have been manufactured according to the
operating procedures defined by the OLI eBike Quality System of the OLI®spa Division. The
company Quality System, certified in compliance with the UNI EN ISO 9001 Standard, is
able to ensure that the entire production process, from the formulation of the order through
to the post-delivery technical service, is carried out in a controlled and suitable manner to
guarantee the product quality standard.
3. Speed Sensor
4. Speed sensor magnet
01_OLI_00_IT_EN 7
GENERAL INFORMATION 1SPORT
1.6. WARRANTY
The SPORT unit is covered by a warranty on the materials for a period of 36 months from the
date shown on the transport document. The buyer loses the right to the warranty in the event
of of incorrect installation or use or when they have made changes or repairs to the supply
without the authorisation of the manufacturer. Upon receipt of the product, the recipient
must check that there are no defects, damage deriving from transport and/or missing items
in the supply. Any complaints must be immediately notified to the manufacturer in writing
and countersigned by the carrier. Labour services such as sending a technician are excluded
from the warranty. Under no circumstances can compensation be claimed for damages. For
further clarifications on the warranty assistance conditions, refer to the sales contract.
IMPORTANT: Products sent for repair under warranty must be returned with prepaid
transportation to the manufacturer's factory.
1.7. TECHNICAL ASSISTANCE
Ordinary and extraordinary maintenance must take place in accordance with the instructions
contained in this manual. For any cases not included and for any kind of assistance, it is
recommended to contact the manufacturer directly, referring to the data reported on the
identification plate of the unit.
›model;
›serial number;
›year of manufacture.
The correct reference guarantees quick and precise answers.
IMPORTANT: The manufacturer declines all responsibility for damage to persons or property
resulting from improper use of the equipment, from errors in installation and use or from
inexperience, imprudence and negligence with respect to the indications/instructions given
in this manual.
IMPORTANT: The manufacturer declines all responsibility for damage to persons or property,
as well as to the malfunctioning of the unit if original spare parts and the recommended
cleaning and maintenance products are not used.
1.8. TRANSPORT, PACKAGING AND STORAGE
The drive unit and the HMI unit are supplied with dedicated packaging that prevents damage
due to transport.
Upon receipt of the goods, the customer must check if the model and quantity received
match the data on the order confirmation.
The components must be stored indoors in dry environments, protected from atmospheric
agents and at temperatures above -10°C.
IMPORTANT: It is the responsibility of the installer to properly dispose of the packaging in
compliance with the applicable laws in force.
1 GENERAL INFORMATION
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SPORT
1.9. IDENTIFICATION OF THE DRIVE UNIT
The identification of the drive unit takes place via the manufacturer's plate. The plate
includes the following information.
IMPORTANT: The identification plate must never be removed.
1.10. TECHNICAL DATA
Drive unit
Rated power 250 W
Max. Torque 83 Nm
Rated tension 36 V
Operating temperature -5°C / 40°C
Storage temperature -10°C / 50°C
Degree of protection IP 54
Weight 3.5 Kg
Insulation class F
HMI unit
Display type Dot matrix LCD
Operating temperature -5°C / 40°C
Storage temperature -10°C / 50°C
Degree of protection IP 54
A. Model
B. Internal code OLI eds
C. Serial number
B
A
C
01_OLI_00_IT_EN 9
GENERAL INFORMATION 1SPORT
1.11. SIZE AND DIMENSIONS
1. Drive unit
2. Display
222
136 155
80
82 75
1 GENERAL INFORMATION
01_OLI_00_IT_EN10
SPORT
3. Control panel;
4. Speed Sensor
5. Speed sensor magnet
32
13
54
55
1115
12
17
01_OLI_00_IT_EN 11
GENERAL INFORMATION 1SPORT
1.12. DECLARATION OF CONFORMITY
The unit complies with the laws in force. Furthermore, since these are products with a
strong technical and regulatory evolution, OLI eBike System reserves the right to update
its products as quickly as possible due to new technological knowledge and the applicable
official standards (UNI, EN, ISO) that may become available from time to time.
2 INSTALLATION.
02_OLI_00_IT_EN12
SPORT
2. INSTALLATION.
2.1. SYMBOLS AND TERMINOLOGY
Below are the symbols used in the manual and what they mean.
Pictogram Description
Hexagonal male key
PHilliPs screwdriver
screwdriver for slotted screws
slotted screws
Hexagonal oPen key
ring nut key
tigHtening torque to aPPly
IMPORTANT: Wear appropriate clothing and personal protective equipment appropriate to
the work to be performed.
02_OLI_00_IT_EN 13
INSTALLATION. 2SPORT
2.2. INSTALLATION OF THE HMI UNIT
2.2.1. Display
Insert the display support rings Aon the handlebar.
Position the display on the supports carefully at the angle
(15° - 35° in relation to the horizontal plane) and tighten the
fixing screws Bwith the two nuts C
2.5
1.5 - 3 Nm
A
B
C
2 INSTALLATION.
02_OLI_00_IT_EN14
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2.2.2. Control panel;
Position the keypad Apaying attention to the angle (15° -
35° in relation to the horizontal plane) so as to allow the
user to operate it comfortably during motion.
Tighten the fixing screws B
3
1.5 - 3 Nm
Insert the display cable Cinto the frame to be able to
connect it to the drive unit later.
A
B
C
02_OLI_00_IT_EN 15
INSTALLATION. 2SPORT
2.2.3. Speed sensor installation
WARNING: If the distance between the speed sensor and the magnet is greater than 25 mm,
insert a shimming bushing (supplied) between the frame and the sensor.
A. speed sensor
B. magnet
C. wheel radius
D. bicycle frame
E. magnet-speed sensor distance
Fix the speed sensor Ato the frame using an M5x12 screw
F.
4
1.5 - 3 Nm
Secure the magnet B
The distance of the magnet from the sensor must be 25
mm.
1.5 - 2 Nm
B
C
E A
D
A
F
B
2 INSTALLATION.
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SPORT
2.3. IDENTIFICATION OF THE DRIVE UNIT
2.3.1. Connection diagram
2.3.2. Assembly of the drive unit
A. drive unit
B. display cable
C. battery cable
D. battery cable
E. speed sensor cable
F. lights cable
A
C
D
E
F
B
Position the drive unit in correspondence with the interface
of the frame A
Insert the M8x25 screws Bin the connections on the right
and left, without tightening them.
AB
02_OLI_00_IT_EN 17
INSTALLATION. 2SPORT
WARNING: During assembly, check that no cables are blocked between the motor and the
interface.
Connect the following cables:
- display C
- speed sensor D
- lighting system E(if provied for by the installation).
C
D
E
Insert the cables to be connected to the battery Fand Gin
the hole in the interface of the frame. F
G
2 INSTALLATION.
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SPORT
IMPORTANT: To optimize the assembly, it is necessary to first insert the screws on the right
side of the drive unit.
Lift the drive unit until it reaches its final position.
Insert the M8x25 screws Hon the right side without
tightening them.
H
Insert the M8x25 screws Ion the left side without tightening
them.
I
02_OLI_00_IT_EN 19
INSTALLATION. 2SPORT
Tighten the screws Hon the right side.
8
10 Nm
Tighten the screws Ion the left side.
8
10 Nm
H
H
I
I
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