Olivetti FS-529 User manual

FS-529
Option Printer
SERVICE MANUAL
Code Y111310-1

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2009, Olivetti
All rights reserved

FS-529OUTLINEMAINTENANCE
Field Service Ver. 1.0 Jul. 2009
i
CONTENTS
FS-529
OUTLINE
1. PRODUCT SPECIFICATIONS ................................................................................ 1
MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE ....................................................... 3
2.1 Paper exit section ................................................................................................. 3
2.1.1 Cleaning procedure for each parts................................................................ 3
3. OTHER MAINTENANCE ITEM ............................................................................... 4
3.1 Items not allowed to be disassembled and adjusted ............................................ 4
3.2 Disassembly/reassembly parts list........................................................................ 5
3.3 Disassembly/reassembly procedure..................................................................... 6
3.3.1 Front left cover .............................................................................................. 6
3.3.2 Front right cover ............................................................................................ 6
3.3.3 Upper cover................................................................................................... 7
3.3.4 Rear cover..................................................................................................... 8
3.3.5 Finisher ......................................................................................................... 8
3.3.6 Conveyance roller unit................................................................................... 9
3.3.7 Stapler unit.................................................................................................. 10
3.3.8 Paper exit tray unit ...................................................................................... 11
3.3.9 FS control board (FSCB) ............................................................................ 14
3.3.10 Pick up roller position motor (M1) ............................................................... 15
3.3.11 Tray up/down motor (M2) ............................................................................ 16
3.3.12 Conveyance motor/1 (M5)........................................................................... 18
3.3.13 Conveyance motor/2 (M6)........................................................................... 19
3.3.14 Stapler movement motor (M7) .................................................................... 20
3.3.15 Fan motor (FM1) ......................................................................................... 21
3.3.16 Paddle solenoid (SD2) ................................................................................ 23
3.3.17 Flapper solenoid (SD4) ............................................................................... 24
3.3.18 Belt retract solenoid (SD5).......................................................................... 26
3.3.19 Harness guide............................................................................................. 27

FS-529
OUTLINEMAINTENANCE
Field Service Ver. 1.0 Jul. 2009
ii
Blank Page

Field Service Ver. 1.0 Jul. 2009 1. PRODUCT SPECIFICATIONS
1
FS-529OUTLINE
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Functions
C. Paper
D. Offset function
Type Multi staple finisher built into the main body
Installation Installed in main body
Document align-
ment Center
Modes Sort, group, sort offset, group offset, sort staple
Size Type
Capacity
Letter S, A4S,
8-1/2X 11S or
less
Legal, B4,
8-1/2X 14 or
greater
A6S, A5S/A5, B6S, B5S/B5,
A4S/A4, B4, A3, A3 Wide
5-1/2X 8-1/2S/5-1/2X 8-1/2,
8-1/2X 11S/8-1/2X 11,
8-1/2X 14, 11 X 17, 12-1/4X 18
Max.: 311.15 mm X 1200 mm
12.25 inch X 47.24 inch
Min.: 90 mm X 139.7 mm
3.54 inch X 5.5 inch
Plain paper (60 to 90 g/m2)
(16 to 24 lb)
300 sheets
(30 copies)
250 sheets
(30 copies)
Special
paper
Thick paper 1
(91 to 150 g/m2)
(24.25 to 40 lb)
10 sheets
Thick paper 2
(151 to 209 g/m2)
(40.25 to 55.5 lb)
Thick paper 3
(210 to 256 g/m2)
(55.75 to 68 lb)
Thick paper 4
(257 to 271 g/m2)
(68.25 to 72 lb)
OHP film
Label
Envelope
Long size paper 
Shift amount 30 mm
Types of paper to
be used Plain paper, Thick paper (91 to 209 g/m2, 24.25 to 55.5 lb)
Size B5, A4S/A4, B4, A3
8-1/2X 11S/8-1/2X 11, 8-1/2X 14, 11 X 17
Y111310-1 Service Manual

1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jul. 2009
2
FS-529
OUTLINE
E. Stapling
F. Machine specifications
G. Operating environment
• Conforms to the operating environment of the main body.
NOTE
• These specifications are subject to change without notice.
No. of sheets to be
stapled
Letter S, A4S, 8-1/2X 11S or less 50 sheets
Legal, B4, 8-1/2X 14 or greater 30 sheets
60 to 90 g/m2(16 to 24 lb): 48 sheets + 2 sheets (209 g/m2(55.5 lb))
Stapling position
Back of the corner
Front of the corner
Center two points
Power require-
ments
DC 24 V± 10 % (supplied from the main body)
DC5.1 V± 5 %
Max. power con-
sumption 56 W or less
Dimensions 471 mm (W) X 566 mm (D) X 147 mm (H)
18.54 inch (W) X 22.28 inch (D) X 5.79 inch (H)
Weight 12.0 kg (26.46 lb)
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 2. PERIODICAL MAINTENANCE PROCEDURE
3
FS-529MAINTENANCE
MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
2.1 Paper exit section
NOTE
• The alcohol described in the cleaning procedure of maintenance represents the
ޓ
isopropyl alcohol.
2.1.1 Cleaning procedure for each parts
A. Periodically cleaning parts/cycle
• Each rollers/Each rolls: Every 300,000 counts
B. Cleaning point
A0U7F2C500DA
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
4
FS-529
MAINTENANCE
3. OTHER MAINTENANCE ITEM
3.1 Items not allowed to be disassembled and adjusted
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
5
FS-529MAINTENANCE
3.2 Disassembly/reassembly parts list
Section Part name Ref. page
Exterior parts
Front left cover P. 6
Front right cover P. 6
Upper cover P. 7
Rear cover P. 8
Units
Finisher P. 8
Conveyance roller unit P. 9
Stapler unit P. 1 0
Paper exit tray unit P. 1 1
Board and etc.
FS control board (FSCB) P. 1 4
Pick up roller position motor (M1) P. 1 5
Tray up/down motor (M2) P. 1 6
Conveyance motor/1 (M5) P. 1 8
Conveyance motor/2 (M6) P. 1 9
Stapler movement motor (M7) P. 2 0
Fan motor (FM1) P. 2 1
Paddle solenoid (SD2) P. 2 3
Flapper solenoid (SD4) P. 2 4
Belt retract solenoid (SD5) P. 2 6
Other Harness guide P. 2 7
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
6
FS-529
MAINTENANCE
3.3 Disassembly/reassembly procedure
3.3.1 Front left cover
1. Remove the screw [1] and two tabs
[2], and remove the front left cover
[3].
2. Reinstall the above parts following the removal steps in reverse.
3.3.2 Front right cover
1. Remove two screws [1], and remove
the front right cover [2].
2. Reinstall the above parts following the removal steps in reverse.
A0U7F2C001DA
[1]
[2][3]
A0U7F2C002DA
[1]
[2]
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
7
FS-529MAINTENANCE
3.3.3 Upper cover
1. Remove the front left cover.
See P.6
2. Remove the rear cover.
See P.8
3. Remove the screw [1], and remove
the cover [2].
4. Remove six screws [1], and remove
the upper cover [2].
5. Reinstall the above parts following the removal steps in reverse.
A0U7F2C003DA
[1]
[2]
A0U7F2C004DA
[1] [1]
[2]
[1]
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
8
FS-529
MAINTENANCE
3.3.4 Rear cover
1. Remove three screws [1], and
remove the rear cover [2].
2. Reinstall the above parts following the removal steps in reverse.
3.3.5 Finisher
1. Remove the relay cord [1].
2. Remove the ozone filter [1].
A0U7F2C005DA
[1]
[2]
A0U7F2C501DA
[1]
A0U7F2C006DA
[1]
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
9
FS-529MAINTENANCE
3. Remove three screws [1], and
remove the rear left cover [2] of the
main body.
4. Remove two screws [1], and remove
the finisher [2].
5. Reinstall the above parts following the removal steps in reverse.
3.3.6 Conveyance roller unit
1. Remove the front right cover.
See P.6
2. Remove three screws [1], and
remove the conveyance roller unit
[2].
3. Reinstall the above parts following the removal steps in reverse.
A0U7F2C007DA
[1] [2]
A0U7F2C502DA
[1]
[2]
A0U7F2C008DA
[1][2]
[1]
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
10
FS-529
MAINTENANCE
3.3.7 Stapler unit
1. Remove the front right cover.
See P.6
2. Remove the conveyance roller unit.
See P.9
3. Move the stapler unit [1] to the
marked position [2].
4. Put the finisher as shown in the illus-
tration and remove two screws [2]
from the screw access holes [1] on
the bottom plate.
5. Remove two screws [1], and remove
the plate [2].
A0U7F2C009DA
[1]
[2]
A0U7F2C010DA
[2]
[1]
A0U7F2C011DA
[1]
[2]
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
11
FS-529MAINTENANCE
6. Remove the screw [1], and remove
the stapler cover plate [2].
7. Disconnect two connectors [3].
8. Remove the stapler unit [4].
9. Reinstall the above parts following the removal steps in reverse.
3.3.8 Paper exit tray unit
1. Remove the front left cover.
See P.6
2. Remove the rear cover.
See P.8
3. Remove the support tray [1].
4. Remove the screw [1], and remove
the cover [2].
A0U7F2C012DA
[1][2] [3]
[4]
A0U7F2C509DA
[1]
A0U7F2C503DA
[2]
[1]
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
12
FS-529
MAINTENANCE
5. Remove two screws [1], and remove
the exit roller cover [2].
6. Remove four screws [1], and remove
the plate [2].
7. Remove the screw [1], and remove
the rear sub cover [2].
8. Press the dowel [1] and remove the
cover rail [2].
A0U7F2C504DA
[1]
[2]
A0U7F2C505DA
[1]
[2]
A0U7F2C506DA
[1]
[2]
A0U7F2C507DA
[2]
[1]
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
13
FS-529MAINTENANCE
9. Turn the motor [1] in the direction
shown by the arrow and raise the exit
tray [2].
10. Unhook two shutter tabs [3].
11. Turn the motor [1] further and raise
the exit tray [2].
12. Raise the exit tray [1] until the spring
tension becomes weak as shown in
the illustration.
13. Remove the clip [2] and bushing [3].
A0U7F2C508DA
[1]
[2]
[2]
[3]
A0U7F2C510DA
[2]
[1]
[3]
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
14
FS-529
MAINTENANCE
14. Remove the front shaft and remove
the exit tray unit [1].
15. Reinstall the above parts following the removal steps in reverse.
3.3.9 FS control board (FSCB)
1. Remove the rear cover.
See P.8
2. Remove all connectors from the FS control board.
3. Remove the screw [1] and two board supports [2], and remove the FS control board [3].
4. Reinstall the above parts following the removal steps in reverse.
A0U7F2C511DA
[1]
A0U7F2C013DA
[1]
[2][2]
[3]
Service Manual Y111310-1

Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM
15
FS-529MAINTENANCE
3.3.10 Pick up roller position motor (M1)
1. Remove the front left cover.
See P.6
2. Disconnect the connector [1].
3. Remove three screws [2], and
remove the pick up roller position
motor assy [3].
4. Remove two screws [1], and remove
the pick up roller position motor [2].
5. Reinstall the above parts following the removal steps in reverse.
A0U7F2C014DA
[1]
[2]
[2][3]
A0U7F2C015DA
[1]
[2]
Y111310-1 Service Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009
16
FS-529
MAINTENANCE
3.3.11 Tray up/down motor (M2)
1. Remove the rear cover.
See P.8
2. Remove the upper cover.
See P.7
3. Remove the FS control board.
See P.14
4. Remove the conveyance roller unit.
See P.9
5. Remove the harness guide.
See P.27
6. Remove three screws [1], and
remove the rear rail [2].
7. Remove the screw [1], and remove
the rear sub cover [2].
A0U7F2C033DA
[1]
[2]
A0U7F2C016DA
[1]
[2]
Service Manual Y111310-1