OMEGA AIR RDP Series User manual

Please read the instructions carefully before installation or use. The proper and safe operation of
the refrigeration air dryer is ensured only by following the recommendations and conditions
stated in the instructions.
For additional questions, contact the manufacturer and inform him of the information on the data
plate found on the front of the dryer.
3403165 - MANUAL for RDP 20-2600 - OMEGA AIR_EN_20200618
Installation and operating
manual
Refrigeration Dryer Series RDP 20 - 2600

2
Dear customer!
Thank you for purchasing our product. In order for the product to serve well and reliably, please read
these installation and operating instructions carefully.
In order to avoid misuse of equipment and potential hazards for the operator, please read thoroughly
and strictly follow the instructions contained in this installation and operating manual.
Before packing and shipping, each unit of the RDP refrigeration air dryers is subjected to rigorous tests
to ensure that the factory defects are removed and all the functions of the device for which it was
designed checked.
After correctly installing the unit in accordance with the instructions in this manual, it will be ready for
use without the need for additional settings. The operation is fully automated, and maintenance is
limited to a few checks and cleanings, as shown in the continuation of this manual.
These instructions must always be present at the unit and be available for the entire operating life
of the device. The instructions are considered as an integral part of each refrigeration air dryer.
This manual provides the user, installer and maintenance technician with all the technical information
needed to install, operate and perform routine maintenance work to ensure long service life. If spare
parts are required, they must be original. Requests for SPARE PARTS and any information relating to
the unit must be sent to the distributor or to the nearest service canter, indicating the MODEL and
SERIAL NUMBER located on the data plate of the device.
Due to uninterrupted technical development, we reserve the right to introduce the necessary changes
without prior notice. If you need further explanation or clarification, contact the manufacturer or
distributor of the device.

3
Table of Contents
1 GENERAL INFORMATION ...............................................................................................................................4
1.1. DEVICE INFORMATION ....................................................................................................................................... 4
1.2. INFORMATION ON THE SUPPLIER.......................................................................................................................... 4
1.3BASIC .............................................................................................................................................................. 5
1.4. REFRIGERATION AIR DRYERS................................................................................................................................ 5
1.5 PROPER USE ..................................................................................................................................................... 5
2 SAFETY INSTRUCTIONS ..................................................................................................................................6
3 TECHNICAL SPECIFICATIONS ..........................................................................................................................8
3.1 COMPONENTS................................................................................................................................................... 8
3.2 SPECIFICATIONS................................................................................................................................................. 9
4 REFRIGERATION AIR DRYER OPERATION ..................................................................................................... 11
5 REFRIGERATION AIR DRYER COMPONENTS ................................................................................................. 12
5.1 COMPRESSOR ................................................................................................................................................. 12
5.2 CONDENSER ................................................................................................................................................... 12
5.3. HEAT EXCHANGER 3IN1 ................................................................................................................................... 12
5.4 CONTROLLER RDC 2 ........................................................................................................................................ 13
5.4.1 ELECTRIC SCHEME RDC 2............................................................................................................................... 14
5.4.2 RDC 2MODBUS COMMUNICATION............................................................................................................... 15
5.5 EXPANSION VALVES.......................................................................................................................................... 16
5.6. ELECTRONIC CONDENSATE DRAIN....................................................................................................................... 16
5.7 SAFETY FUNCTIONS .......................................................................................................................................... 18
5.7.1 LOW-PRESSURE SWITCH................................................................................................................................. 18
5.7.1 SAFETY FUNCTIONS OF RDC 2......................................................................................................................... 18
5.8 FILTER /DEHYDRATOR ...................................................................................................................................... 18
5.9 CAPILLARY TUBE .............................................................................................................................................. 18
6 EFFICIENCY .................................................................................................................................................. 19
7 TRANSPORT................................................................................................................................................. 19
8 STORING...................................................................................................................................................... 19
9 INSTALLATION ............................................................................................................................................. 20
9.1 GENERAL REQUIREMENTS FOR INSTALLATION ........................................................................................................ 20
9.2 INSTALLATION POSITIONING............................................................................................................................... 21
9.3. INSTALLATION PROCEDURE ............................................................................................................................... 22
10 START-UP .................................................................................................................................................. 23
10.1 BEFORE START-UP.......................................................................................................................................... 23
10.2 START-UP..................................................................................................................................................... 23
11 REMOVE FROM USE .................................................................................................................................. 23
12 MAINTENANCE .......................................................................................................................................... 24
13 TROUBLESHOOTING TECHNICAL PROBLEMS.............................................................................................. 24
14 SPARE PARTS............................................................................................................................................. 26
15 WARRANTY ............................................................................................................................................... 27
16 MAINTENANCE NOTEBOOKS ..................................................................................................................... 28
17 DRAWINGS OF RDP REFRIGERATION AIR DRYERS...................................................................................... 30

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16 ELECTRO SCHEMES OF RDP REFRIGERATION AIR DRYER............................................................................ 36
1 General information
1.1. Device information
Please fill in the fields carefully. Correct data enables proper and efficient maintenance of the device,
selection of suitable spare parts and technical support.
1.2. Information on the supplier
Model of refrigeration air dryer:
Serial number:
Year of manufacture:
Date of installation:
Name:
Address:
Phone / Fax:
e-mail:

5
1.3 Basic
Compressed air contains contaminants such as water, oil and particles. Impurities need to be removed
or their concentration reduced to an acceptable level according to the requirements of the application.
The ISO 8573-1 standard specifies the purity / quality of the air for contaminants. The humidity (water
vapor content) can be expressed in terms of Pressure Dew Point (PDP). Dew point is the temperature
at which the air is 100% saturated with moisture. When the air temperature falls below the dew point,
moisture condenses. Reduction of moisture content to the point of dew point +3°C can be achieved by
refrigeration air dryers.
1.4. Refrigeration air dryers
Refrigeration air dryers are the best choice in all standard applications, where pressure dew point 3 °C
suffices. Examples of such applications are process air in the processing industry (pneumatic
equipment, wood industry, paint shop, chemical industry, pharmacy, etc.).
1.5 Proper use
⚠RDP refrigeration air dryers are designed for efficient and quality preparation of dry compressed
air. This device must only be used for the purposes for which it was designed. All other uses of the
device are considered incorrect.
⚠The manufacturer is not liable under any circumstances for damage resulting from improper,
incorrect or unreasonable use of the device.
⚠Only use genuine spare parts. Warranty or Reclamation cannot be claimed for damage or
malfunction of the device caused by the use of non-original parts.

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2 Safety instructions
⚠Improper use of the compressed air system and electrical installations can lead to injury or death.
⚠Improper handling (transport, installation, use, maintenance) of a refrigeration air dryer can lead
to serious injury or death. The result of improper use may be damage to the device and/or reduced
efficiency of the dryer.
⚠When operating the dryer, you must follow all relevant safety and accident prevention instructions,
all regulations and instructions for use. The RDP refrigeration air dryer was developed in accordance
with the generally recognized rules of engineering practice.
⚠Ensure that the installation complies with local legislation.
⚠The user or operator of the refrigeration air dryer must be familiar with the installation,
commissioning and operation of the appliance.
⚠All safety information is intended to ensure your personal safety. If you do not have experience
with such systems, contact the manufacturer or local supplier for technical assistance.
⚠Before working on the dryer, ensure that the dryer is vented and not under pressure (this also
includes the closest components of the installation in front and behind the dryer) and that the dryer
is not connected to an electrical source.
⚠Do not exceed the maximum operating pressure or operating temperature (information on the
data label).
⚠The permissible operating temperatures and working pressures for the accessories of the
adsorption dryer are given in the technical documentation of this accessory. The maximum
temperature and pressure of the assembled system is the lowest maximum temperature or pressure
of any individual part of the system.
⚠Ensure that the refrigeration air dryer is not subject to vibrations that can cause fatigue and
cracking of material.
⚠The refrigeration air dryer must not be subjected to mechanical stress.
⚠All installation and maintenance work on the refrigeration air dryer can only be carried out by a
qualified and experienced specialist.
⚠It is forbidden to make any changes to the refrigeration air dryer.
⚠Vent the refrigeration air dryer system before performing any kind of installation or maintenance
work.
⚠Ensure that the refrigeration air dryer is installed in accordance with specifications and without
mechanical loads.

7
⚠Only use genuine spare parts.
⚠Only use refrigeration air dryers for intended purpose.
⚠When transporting the dryer, check and follow the local regulations for lifting and transporting
heavy objects.
⚠In the event of fire, do not use extinguishing water on the dryer and nearby objects.
⚠Wear suitable protective equipment: ear plugs, safety goggles, safety helmet, safety gloves and
safety shoes.
Data plate
Figure 1: Location of the data plate

8
3 Technical Specifications
3.1 Components
1. Heat exchanger 3in1
7. Switch
2. Condenser
8. Capillary tube
3. Compressor
9. Sensor for fan operation
4. Electronic condensate drain
10. Filter / dehydrator
5. Controller
6. Hot gas bypass valve
Figure 2: Components (shown: RDP 100)

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3.2 Specifications
TECHNICAL SPECIFICATIONS
Max. operating pressure
14 barg
Max. inlet air temperature
55 °C (for temperature ≠ 35 °C apply correction factor)
Operating ambient temperature
1,5 °C to 45 °C (for temperature > 25 °C apply correction factor)
Pressure dew point
+ 3 °C
Filter requirement (inlet)
Prefilter 3 μm
Communication
RS-485, MODBUS
Digital input
Remote ON/OFF
Type of cooling
Air cooled
Compressor operation
Non-cycling
Condensate drain
Automatic (Zero loss type)
Voltage, Frequency
230 V, 50 Hz (RDP 20-600)
400V, 50 Hz (RDP 750-1900)
Refrigerant
R134a
Protection class (controller front)
IP 65
Handling option
Manual (RDP 20-100), Forklift (RDP 140-1900)
MATERIALS
Casing
Carbon steel
Casing corrosion protection
Epoxy powder paint
Evaporator
Brazed plate stainless steel
Evaporator insulation
Polyurethane foam
Condenser
Copper tube, aluminium fins
Compressor
Carbon steel
Refrigerant piping
Copper
Controller enclosure
Plastic
SIZES
Compressed air
Electrical connection
Ambient air
Refrigerant
Dimensions & Mass
Model
(3)Flow
Connection
Pressure
drop
Power supply
(4)Power/
Consumption
Cooling
flow
Heat
rejec.
Type
Mass
W x L x H
Net
m3/h
bar
Ph~V-Hz
kW
m3/h
kW
kg
mm
kg
RDP 20
20
G 3/8” BSP-F
0,2
1~230-50*
0,160 / 0,135
250
0,2
R134a
0,190
352 x 485 x 499
25
RDP 35
35
G 3/8” BSP-F
0,2
1~230-50*
0,170 / 0,135
250
0,3
R134a
0,230
352 x 485 x 499
25
RDP 50
50
G 3/4” BSP-F
0,2
1~230-50*
0,20 / 0,18
250
0,4
R134a
0,330
352 x 485 x 499
26
RDP 75
75
G 3/4” BSP-F
0,2
1~230-50/230-60
0,40 / 0,25
250
0,6
R134a
0,380
352 x 485 x 499
27
RDP 100
100
G 3/4” BSP-F
0,2
1~230-50/230-60
0,45 / 0,32
400
0,8
R134a
0,585
352 x 485 x 499
32
RDP 140
140
G 1” BSP-F
0,2
1~230-50/230-60
0,50 / 0,38
700
1,1
R134a
0,61
357 x 552 x 684
50
RDP 180
180
G 1” BSP-F
0,2
1~230-50*
0,60 / 0,45
700
1,5
R134a
0,71
357 x 552 x 684
52
RDP 235
235
G 1” BSP-F
0,2
1~230-50*
0,73 / 0,60
700
1,9
R134a
0,89
357 x 552 x 684
56
RDP 300
300
G 1 1/4” BSP-F
0,2
1~230-50/230-60
1,20 / 0,95
1100
2,4
R134a
1,07
496 x 589 x 827
84
RDP 380
380
G 1 1/4” BSP-F
0,2
1~230-50/230-60
1,40 / 1,08
1100
3,1
R134a
1,20
496 x 589 x 827
90
RDP 480
480
G 1 1/2” BSP-F
0,2
1~230-50/230-60
1,45 / 1,20
1100
3,9
R134a
1,31
496 x 589 x 827
99
RDP 600
600
G 2” BSP-F
0,2
1~230-50/230-60
1,50 / 1,25
2200
4,9
R134a
1,59
491 x 710 x 973
110
RDP 750
750
G 2” BSP-F
0,2
3~400-50/440-60
2,2 / 1,6
2200
6,1
R134a
2,19
491 x 710 x 973
120
RDP 950
950
G 2” BSP-F
0,2
3~400-50/440-60
2,7 / 2,1
2200
7,7
R134a
2,55
491 x 710 x 973
150
RDP 1150
1150
G 2 1/2” BSP-F
0,2
3~400-50/440-60
2,8 / 2,2
1900
9,4
R134a
3,49
663 x 856 x 1534
250
RDP 1300
1300
G 2 1/2” BSP-F
0,2
3~400-50/440-60
3,2 / 2,6
1900
10,6
R134a
3,25
663 x 856 x 1534
280
RDP 1500
1500
G 2 1/2” BSP-F
0,2
3~400-50/440-60
3,3 / 2,7
4600
12,2
R134a
5,00
663 x 856 x 1534
290
RDP 1900
1900
G 2 1/2” BSP-F
0,2
3~400-50/440-60
4,2 / 4,0
3800
15,5
R134a
5,30
663 x 856 x 1534
310
RDP 2600
2600
DN100
0,2
3~400-50*
8,0 / 3,3
4000
16,1
R134a
8,0
1044 x 1467 x 1797
500
↓Larger sizes available upon request ↓
(3) Nominal conditions: inlet flow 20 °C at 1 bara, ambient 25 °C, dryer inlet 35°C at 7 barg, 3 °C pressure dew point (-20,5 °C atmospheric).
(4) For 60 Hz 20 % more than stated, consumption at nominal conditions.
* Special 60 Hz version available.

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CORRECTION FACTORS
To calculate the correct capacity of a given dryer based on actual operating conditions, multiply the nominal
inlet flow by the appropriate correction factor(s). CORRECTED CAPACITY = NOMINAL FLOW CAPACITY x COP x
CAT x CIN x CDP
OPERATING PRESSURE DEW POINT
[bar]
4
5
6
7
8
10
12
14
°C
3
5
7
10
[psi]
58
72
87
100
115
145
174
203
°F
37,4
41
44,6
50
COP
0,77
0,86
0,93
1
1,05
1,14
1,21
1,27
CDP
1
1,099
1,209
1,385
INLET TEMPERATURE AMBIENT TEMPERATURE
°C
≤25
30
35
40
45
50
55
°C
≤25
30
35
40
45
°F
77
86
95
104
113
122
131
°F
77
86
95
104
113
CIN
1,2
1,12
1
0,83
0,69
0,59
0,5
CAT
1
0,96
0,9
0,82
0,72

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4 Refrigeration air dryer operation
The refrigeration air dryer is designed to remove moisture from the input air to achieve the desired
dew point at the exit.
All refrigeration air dryers described above operate according to the same principle. The operation of
the refrigeration air dryer can be divided into two main circuits: Air and refrigeration circuit.
Air Circuit: Hot, moisture saturated air enters the 3in1 heat exchanger. The air then passes through
the evaporator, also called the air / refrigerant heat exchanger. The air temperature is reduced to
about 2 ° C, which causes condensation of the water vapor. The liquid is merged into larger droplets
and collected in a separator, from where the condensate drain removes it from the system. The cool
air without liquid water is returned through the air / air heat exchanger, where it is heated to
approximately 5 ° C lower temperature than the input air.
Refrigeration circuit: The refrigerant enters the compressor and then enters the condenser at high
pressure, where it transfers heat to the ambient air and condenses. The liquid then passes through the
capillary tube, where its pressure and consequently the temperature decreases. At low pressure, the
liquid refrigerant enters the heat exchanger where it receives heat from the inlet compressed air and
causes the evaporation of the refrigerant. The low-pressure gaseous refrigerant returns to the
compressor, which compresses it and starts the cycle again. During periods of reduced compressed air
load, the excess of the refrigerant automatically passes through the hot gas bypass valve back to the
compressor.
* For more detailed information contact your supplier.
1Heat exchanger 3in1
a Air / air heat exchanger
b Air / coolant heat exchanger
c Separator
2Inlet of compressed air
3Outlet of compressed air
4Compressor
5Condenser
6Hot gas bypass valve
7Filter / Dehydrator
8Capillary tube/Thermal expansion
valve
9Condensate drain

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5 Refrigeration air dryer components
5.1 Compressor
The compressor sucks the gaseous phase of the refrigerant from the evaporator (low pressure side)
and compresses it to the condensation pressure (high pressure side). Built-in compressors are
manufactured by leading manufacturers and are designed for applications where high compression
ratios and high temperature differences are present. Hermetically sealed structure is tight and
provides high energy efficiency and long service life. The anti-vibration springs that carry the
compressor reduce sound emissions and transmission of vibrations. The refrigerant flowing through
the compressor to the cylinders of the compressor also cools the electric motor. Thermal protection
protects the compressor against overheating and overcurrent. The protection is automatically reset
when normal temperature operating conditions are reached.
5.2 Condenser
The condenser is a component in which the gas coming from the compressor cools, condenses and
changes the aggregate state from the gaseous to the liquid. The condenser is a pipe in which the
refrigerant is flowing, and on which fins are placed. The heat transfer is accelerated by an efficient fan.
It is important to ensure that the room temperature does not exceed the nominal values. It is also
important that the condenser unit is always clean and that dust or other impurities are not
accumulated on it.
5.3. Heat exchanger 3in1
The heat exchanger 3in1 combines air / air heat exchanger, air / coolant heat exchanger and
condensate separator. The compressed air counterflow in the air / air heat exchanger ensures
maximum heat transfer. A large cross-section of the flow channel in the heat exchanger 3in1 provides
low speed and low-pressure losses. The large dimensions of the heat exchanger air / refrigerant and
the counter-flow design enable the complete evaporation of the refrigerant (preventing the return of
the liquid to the compressor). A highly efficient condensate separator is located inside the heat
exchanger 3in1. No maintenance required, the effect of collecting drops ensures a high degree of
moisture separation.

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5.4 Controller RDC 2
The controller RDC 2 shows the temperature of the dew point reached by the refrigeration air dryer in
the normal operation. By pressing the UP (▲) button, the outlet temperature of the compressor is
displayed. By pressing the DOWN (▼) button, the condensation temperature is displayed (the
temperature sensor is connected) or the condensation pressure is displayed (the pressure sensor is
connected). In case of fault, an alarm will appear on the display. The alarm automatically turns off
when the dryer is restarted and is operating properly.
a) Sensors used for regulation:
1) Tdew = Dew point temperature
2) Tcomp = Compressor temperature
3) Tcond ali pcond = Condensation temperature or pressure (4-20 mA)
b) Regulated components:
1) Fan (ON/OFF)
•Fan symbol is displayed when in ON state
2) Compressor (ON/OFF)
•Compressor symbol is displayed when in ON state
3) Drain (ON/OFF)
•Drain symbol is displayed when in ON state
c) Operation of fan and compressor
1) Normal operation:
•The compressor is always running
•The fan is regulated based on measured condensation temperature or pressure
•Dew point temperature is displayed.
2) Alarm operation
•In alarm state the normal operation is overridden.
•If more alarms are activated the last one activated has priority with display and
fan/compressor operation. All other active alarms have to be resolved before
continuing in normal operation.
•Alarm is displayed.

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5.4.1 Electric scheme RDC 2
The controller has 3 outputs (230 V), for compressor, fan and drain. The other outputs are for alarm.
The alarm is triggered via opto triac, which can handle 600VAC/50mA.
Controller can also be turned OFF/ON via In. Remote. When the current flows, the controller goes to
OFF state, when the circuit is disconnected, the controller is in ON state. (See the attached scheme
above).
For the MODBUS communication, the twisted pair cable needs to be screwed to the A and B terminals.
To communicate with the PC, an adapter is needed. The address for the MODBUS communication is 1.

15
5.4.2 RDC 2 MODBUS communication
ADDRESS
NAME
TYPE
VARIABLE X
UNIT
40013
ADDRESS
RDWR
Address = X
40014
Service Time
R_ONLY
Service Time = X
day
40015
No. of alarms in last 24h
R_ONLY
Alarm 24 H Number= X
40016
No. of alarms since service
R_ONLY
Total Alarms = X
40017
Days Between Maintenance
R_ONLY
Days after Service = X
40018
Output Compressor Status
R_ONLY
0= Comp. OFF 1= Comp. ON
40019
Output Fan Status
R_ONLY
0= Fan OFF 1= Fan ON
40020
Output Drain Status
R_ONLY
0= Drain OFF 1= Drain ON
40021
Output Alarm Status
R_ONLY
0= Alarm OFF 1= Alarm ON
40022
T_Dew
R_ONLY
T_Dew = (X-200)/10
°C
40023
T_Comp
R_ONLY
T_Comp = (X-200)/10
°C
40024
T_Cond
R_ONLY
T_Cond = (X-200)/10
°C
40025
P_Cond
R_ONLY
P_Cond = X/10
Bar
40026
Digital Input status
R_ONLY
0= contact open 1 = contact close
40027
Buttons
R_ONLY
0= no switches 1= SET
2=UP 3= SET & UP
4= DOWN 5= SET & DOWN
6= UP & DOWN
7= SET & UP & DOWN
40028
Alarm CLn Status
R_ONLY
0=no alarm 1 = alarm active
40029
Alarm Lt Status
R_ONLY
0=no alarm 1 = alarm active
40030
Alarm Ht status
R_ONLY
0=no alarm 1 = alarm active
40031
Alarm PF1 Status
R_ONLY
0=no alarm 1 = alarm active
40032
Alarm PF2
R_ONLY
0=no alarm 1 = alarm active
40033
Alarm PF3
R_ONLY
0=no alarm 1 = alarm active
40034
Controller Status
R_ONLY
0= STANDBY 1=NORMAL
OPERATION 2=PROGRAMMING
MODE 3=ALARM MODE
4= TESTING MODE

16
5.5 Expansion valves
This valve injects a portion of the hot gases (taken
from the compressor outlet) into the tube between
the evaporator and the suction side of the
compressor, thereby maintaining a constant
temperature / pressure of the evaporator at about +2
° C. This injection prevents the formation of ice in the
evaporator of the dryer under any load conditions.
SETTING
The hot gas bypass valve is factory set during the test
phase. As a rule, no additional settings are needed, but
if an intervention is required, an experienced cooler
technology engineer should do this.
The screw needs to be adjusted without the load on
the dryer. Rotate the screw until the following value is
reached:
Hot gas setting: R134.a pressure 2.0 barg (±0.1 bar)
5.6. Electronic condensate drain
The separator consists of a condensate reservoir in which the capacitive sensor continuously checks
the level of the liquid. As soon as the tank is filled, the sensor sends the electronic board a signal and
the membrane solenoid valve opens and releases the condensate from the system. For a complete
drainage of the condensate, the valve opening time must be set precisely for each individual
condensate outlet. The impurity catcher is not built in. No settings required.
Electronic board
Power LED
Lit - the separator is ready to operate
Alarm LED
Flashing - the condensate drain is in alarm
state
TEST button
Drainage test (press button for 2 seconds)
Figure 3: Bypass valve
Figure 4: Thermal expansion valve

17
Troubleshooting errors
Troubleshooting and maintenance procedures can only be performed by qualified personnel with
the necessary knowledge.
Before any maintenance or service parts make sure that:
- no part or device is powered and must not be connected to a power source
- that no part or device is under pressure and must not be connected to a compressed air
system under pressure,
- that the maintenance staff fully and accurately read the operating instructions, and in
particular the chapters relating to safety at work.
SYMPTOM
POSSIBLE CAUSE - PROPOSED ACTIVITY
None of the LEDs lights are
on
● Make sure that the system is connected to a power source.
● Check the electrical installation (internal and external).
● Check that the circuit board is not damaged.
...................................................................................................................
...................................
...................................................................................................................
................. ..
The TEST button is
pressed, but
the condensate is not
drained
● The service valve in front of the drain is closed - open it.
● The dryer is not pressurized - set normal operating conditions.
● The solenoid valve is defective - replace the condensate separator.
● The circuit board is damaged - replace the condensate drain.
Condensate is only
drained when
the TEST button is
pressed.
● The capacitive sensor is dirty - open the condensate separator and
clean the plastic tube of the sensor.
...................................................................................................................
...................................
...................................................................................................................
................. .. ............
...................................................................................................................
...................................
...................................................................................................................
..... ..
The spout blows out air.
● The electromagnetic valve diaphragm is dirty - open the drain and
clean it.
● The capacitive sensor is dirty - open the condensate separator and
clean the plastic tube of the sensor.
The drain is in a state of
alarm.
● The capacitive sensor is dirty - open the condensate separator and
clean the plastic tube of the sensor.
● The service valve in front of the drain is closed - open it.
● The dryer is not pressurized - set normal operating conditions.
● The solenoid valve is defective - replace the condensate separator.
NOTE: When the condensate drain is in alarm condition, the solenoid valve will open every 7
minutes for 7.5 seconds.

18
5.7 Safety functions
For protection against low-pressure, the low-pressure switch is added (RDP 750-1900). Other safety
functions are implemented in the controller.
5.7.1 Low-pressure switch
LPS: Low-pressure protection device on the suction side of the compressor trips, if the pressure drops
below the pre-set value. The values are automatically reset when the nominal conditions are restored.
Calibrated pressure: R 134.a Stop 0.7 barg - Restart 1.7 barg
5.7.1 Safety functions of RDC 2
ALARM
DISPLAY
CAUSE - PROPOSED ACTIVITY
»PF«
Temperature sensor failure - Ensure that the temperature sensor is properly
connected to the controller / replace the temperature switch
1 –Dew point sensor
2 –Compressor sensor
3 –Condensation sensor
»Cln«
High condensation temperature/pressure –Check that the temperature sensor
is correctly inserted into its position, check the cooling system sealing / charging
/ check the hot gas bypass valve
»Lt«
Low dew point temperature - Check that the temperature sensor is correctly
inserted into its position, check the cooling system sealing / charging / check the
hot gas bypass valve
»Ht«
High compressor outlet temperature –Check that the temperature sensor is
correctly inserted into its position, check the cooling system sealing / charging /
check the hot gas bypass valve
5.8 Filter / dehydrator
Moisture and impurities can be present in the refrigeration circuit. This can reduce the lubrication of
the compressor and block the expansion valve or capillary tube. The dryer filter / dehydrator is located
in front of the capillary tube to remove moisture and impurities from the circulation system.
5.9 Capillary tube
The capillary tube is located between the condenser and the evaporator and functions as a metering
device for reducing the pressure of the refrigerant. The pressure reduction is a design-based function.
The length and inner diameter of the capillary tube are precisely dimensioned, ensuring good
performance in all designed conditions.

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6 Efficiency
The efficiency of the refrigeration air dryer and the desired pressure dew point temperature depends
mainly on the right size of the RDP drier. To ensure efficient operation, the RDP refrigeration air dryers
are available in a large number of sizes and operating conditions.
It is advisable to provide the following information when ordering or technical assistance:
•Working pressure
•Working volume flow
•Ambient temperature
•Inlet air temperature
•Dew point requirement
7 Transport
•Transport must be carried out by trained personnel.
•Follow local regulations for lifting and transporting heavy loads.
•Provide adequate lifting and transport equipment.
•A forklift truck can be used to lift the refrigeration air dryer.
The refrigeration air dryer may be damaged during transport. In the event of damage to the interior
components of the dryer, the installation and use may result in injury or death! Check the dryer for
any visible damage after removing the packaging. If the refrigeration air dryer is damaged, contact the
transport operator and the dryer manufacturer.
8 Storing
In order to prevent damage to the refrigeration air dryer during storage, the following conditions must
be provided:
•The dryer should only be stored in a dry and enclosed space.
•During storage, the ambient temperature must be within the temperature range of 1 ° C to 45
° C. Contact the manufacturer for other storage temperatures.
•Make sure the refrigeration air dryer input and output are sealed.
In case you intend to store a dryer that has already been used, follow the instructions below:
•Turn off the dryer.
•Disconnect the power supply.
•Disconnect the refrigeration air dryer from the air connection.
•Disconnect the pipe connections.
•Seal the input and output of the dryer.
•Clean the front of the condenser
•Cover the dryer to protect it from dust.

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9 Installation
9.1 General requirements for installation
The RDP refrigeration air dryer is designed to operate in an environment that ensures the following
conditions:
•Internal installation, clean and dry space
•Non-aggressive atmosphere
•The minimum ambient temperature is +1,5 ° C
•The maximum ambient temperature is +45 ° C
•Ensure adequate ventilation to cool the device
•Installation without vibration (refers to the floor and pipes)
•For maintenance and servicing, provide sufficient space for uninhibited work around the unit
(1 m).
•The ventilation grilles of the device must not be covered for the operation of the system
The air supplied to the refrigeration air dryer must satisfy the following conditions:
•The quality of compressed air 2 for particulate matter (if the dryer is equipped with a super
fine coalescent filter 0,01um)
•The quality of compressed air 2 for oil particles (if the dryer is equipped with a super fine
coalescent filter 0,01um)
•Absence of aggressive substances