OMEGA AIR BF 0240 User manual

Please read the following instructions carefully before installing filter into service.
Trouble-free and safe operating of the filter can only be guaranteed if recommendations
and conditions stated in this manual are respected.
Installation and operating
manual
BF compressed air filter

BF - Installation and operating manual
2
Components
Part
1
Filter bowl
2
Pressure drop indicator (optional)
3
Bolts
4
Washer
5
Filter element
6
Filter head
7
Nuts
8
Condensate drain (optional)
3
2
1
5
6
7
8
4

BF - Installation and operating manual
3
Technical data
SIZES
FILTER
HOUSING
CONN.
SIZE
[DN]
FILTER
ELEMENT
FLOW CAPACITY
DIMENSIONS [mm]
VOLUME
WEIGHT
[Nm3/h]
[scfm]
A
B
C
D
E
[l]
[kg]
BF 0240
80
1 x 76090
1680
989
1145
450
1640
219
157
38
71
BF 0300
100
2 x 76090
3150
1853
1330
560
1780
324
208
100
110
BF 0450
125
3 x 76090
4700
2765
1330
560
1780
324
206
100
115
BF 0600
150
4 x 76090
6300
3706
1360
620
1780
368
241
125
154
BF 0900
150
6 x 76090
9400
5530
1420
680
1810
405
261
168
195
BF1200
200
8 x 76090
12550
7382
1850
792
525
508
-
283
340
BF 1500
200
10 x 76090
15700
9235
1890
918
545
610
-
411
497
BF 1800
250
12 x 76090
18850
11088
1920
955
555
610
-
428
367
BF 2500
250
16 x 76090
25100
14765
2030
1042
685
711
-
614
643
BF 3000
300
20 x 76090
31400
18481
2130
1085
680
711
-
663
656
Flow capacity at 7 bar(g), 20°C
Standard is connection flange EN 1092-1/01 PN16, flange connection ANSI B16.5 is on request.
MATERIALS
Housing material
Carbon steel
Fittings, Screws
Brass, Brass-zinc plated, Steel
Sealing
Aramid fibre with a nitrile rubber
binder
Corrosion protection
(internal)
Epoxy coat
Outside protection
Powder paint coated (Epoxy-
polyester base)
Lubricant
Shell cassida grease RLS 2
CORRECTION FACTORS
To calculate the correct capacity of a given filter based on actual operating conditions, multiply the nominal
flow capacity by the appropriate correction factor(s).
CORRECTED CAPACITY = NOMINAL FLOW CAPACITY x COP
[bar]
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
[psi]
29
44
58
72
87
100
115
130
145
160
174
189
203
218
232
COP
0,38
0,5
0,63
0,75
0,88
1
1,13
1,25
1,38
1,50
1,63
1,75
1,88
2,00
2,13
Operating temperature
-20 - 120 °C
-4 - 248 °F
Operating pressure
0 - 16 bar(g)
0 - 232 psi
A
D
B
C
D
B
E
Cmin.
min. 650 A

BF - Installation and operating manual
4
PRESSURE EQUIPMENT DIRECTIVE PED 2014/68/EU (Fluid group 2)
BF 0240
Category 2, Module H
BF 0300 - BF 0900
Category 3, Module H1
BF 1200 - BF 3000
Category 4, Module H1
PRESSURE EQUIPMENT DIRECTIVE PED 2014/68/EU (Fluid group 1)(4)
BF 0240
Category 3, Module H
BF 0300 - BF 3000
Category 4, Module H1
(4)Fluid group must be specified in the order, if not standard fluid group 2 is selected
There is Technical datasheet available. For additional technical specification, contact
manufacturer.
Safety instructions
This notice must be complied with in order to avoid damage to or destruction of
the filter or its equipment.
MANDATORY: Instructions must be read by persons operating with the filters!
The instruction manual supplied and all other applicable instructions, regulations
must be read and understood by operating personnel before using the filters.
MANDATORY: Protectors for eyes must be worn!
Protectors for eyes must be worn when working with the filters.
WARNING: Operating with high pressure!
Depressurize the filter before carrying out any work on the filter.
The relevant safety at work and accident prevention regulations, plus operating instructions,
shall apply for operating the pressure vessel.
The pressure vessel has been constructed in accordance with the generally recognized rules
of engineering. It complies with the requirements of directive PED 2014/68/EU concerning
pressure equipment.
Ensure that installation complies with local laws for operation and routine testing of
pressure equipment at the place of installation.

BF - Installation and operating manual
5
The operator/user of the unit should make himself familiar with the function, installation
and start-up of the unit. All the safety information is always intended to ensure your
personal safety.
•Do not exceed max. operating pressure or operating temperature range (see data
label).
•The medium used may not have any corrosive components that could attack the
materials of the filter in a way that is not permitted.
•Do not use the filter in hazardous areas with potentially explosive atmospheres.
•All installation and maintenance work on the filter may only be carried out by trained
and experienced specialists.
•It is forbidden to carry out any kind of work on the filter and piping, including welding
and constructional changes, etc.
•Use the device for an appropriate purpose only.
•Do not open the pressure vessel until you made sure that it is not pressurized any
more.
•The product should only be used in a technically perfect condition and the intended
manner, which takes into account safety-related considerations, danger-related
considerations and the operating instructions.
•In addition to the manual, follow and advise the generally applicable binding
regulations for accident prevention and for environmental protection.
•When exchanging the filter keep in mind that it might have operating temperature.
•Always wear safety goggles and gloves when working on the filter.
Intended use
BF series filters are intended for high efficient removal of solid particles, water, oil aerosols,
hydrocarbons and odour vapours from large compressed air systems within the performance
limits and in accordance with the permitted environmental conditions specified in the
technical data. All other uses are to be considered incorrect.
Specifically:
•filter is not intended for human breathing without proper additional equipment.
•filter can only be used for “GROUPE 2” fluids (PED 2014/68/EU).
•filter can be used for explosive, toxic, flammable, corrosive and “GROUPE 1” fluids
(PED 2014/68/EU).
Intended use includes:
•Compliance with these instructions
•Compliance with all applicable legal regulations

BF - Installation and operating manual
6
The information on the product label must be observed. Non-observance of the data given
there is regarded as improper use.
The manufacturer will under no circumstances be responsible for any damage resulting from
improper, incorrect or unreasonable use.
The pressure vessel has been designed for a primarily static pressure. So, if you have a rapid
changes in pressure, must be use special fittings by installation to avoid dynamic pressure.
Warranty exclusion / Improper use
Any use apart from the intended use mentioned above is considered to be not intended. The
manufacturer/supplier can assume no liability for damage resulting from this type of usage,
the user alone bears the risk of this.
The guarantee shall be void if:
•The operating instructions were not followed with respect to initial commissioning
and maintenance.
•The unit was not operated properly and appropriately.
•The unit was operated when it was clearly defective.
•If unauthorized or unqualified persons work with or on the filter.
•When operating without safety equipment or with incorrect or non-functional safety
equipment.
•Non-original spare parts or replacement parts were used.
•The unit was not operated within the permissible technical parameters.
•Unauthorized constructional changes were made to the unit or if parts of the unit
that may not be opened were dismantled.
•The filter and filter elements did not be store indoors and in a dry place.
•If part of the filter was removed, when the filter was still pressurized!
Depressurize the filter before carrying out any work on the filter.
•The O-ring was damaged during the filter elements replacement and was not
replaced.
Storage information
The following storage must be considered for proper operation:
•The filter and filter elements must be stored indoors in a dry place.
•Store them in original packing until they are used.
Installation
Operations should be performed only by qualified personnel. Never work on with
installation under pressure. The user is responsible for ensuring that the filter never
operates at a pressure and temperature exceeding the nominal values.

BF - Installation and operating manual
7
Eventual over-pressure and over-temperature could be dangerous and hazardous to the
operator and the equipment.
DANGER due to the release of a critical gas!
The release of a critical (Fluid group 1) gas from the network can constitute a
considerable risk for man and environment.
INSTALATION INSTRUCTIONS
•The permissible working temperatures and pressures for ad-on parts and filter
elements are given under Technical data for those ad-ons. The maximum
temperature and pressure for the assembled system are the lowest of any individual
part.
•Install suitable safety devices, such as safety valves, rupture discs or safety related
measurement control and regulation devices, which ensure that the permissible
operating value limits are not exceeded.
•It is necessary to ensure that the unit is equipped with the corresponding safety and
test devices to prevent the permissible operating parameters from being exceeded.
•Ensure that the filter is not subject to vibrations that could cause fatigue fractures.
•A filter is not to be subjected to mechanical stresses.
•Depressurize the system before carrying out the installation work.
•Connect inline and outline pipe to the filter, see instruction on picture 1 and 2 on
page 8. The filter housing and the system connections and accessory outlets must be
leak tight.
•When connecting a pipe to the filter, take care that no dirt or foreign bodies or
liquids enter the filter, the direction of flow IN –OUT is adhered to.
•Install the filter vertically and in such a way that the condensate exit is below.
•The filter must be installed with a minimum distance to the ground in relation to the
height of the filter elements used and plus 50mm allowance, for easy replacement
the filter elements. (The height of the filter elements is specified in the data-sheet of
the filter elements).
•A pressure gauge, which shows the operational pressure, must be installed in the
unit, respectively in the pipeline.
•The unit must be installed vertically in the piping.
•Install the pressure equipment in such a way that it is accessible for the possibly
inspections and can be viewed from all sides.
•Install appropriate fittings (e.g.: non-return valves, pressure maintaining valves, …) to
avoid that the filter is subjected to unauthorized alternating stress.
•Wherever possible, installation of the filter housing should be made using an
appropriate mounting bracket to avoid excessive loads on the piping.
•For install a drain condensate device see instructions and operating manual for
condensate, the manual are attached to the condensate drain device.

BF - Installation and operating manual
8
Installation

BF - Installation and operating manual
9
Operating
•Be sure that the filter housing and drain are tightly closed. Open the valve on the
inlet side of the strainer. Slowly open the valve on the outlet side of the filter. The
filter is now in service.
•Filtration start as soon as flow is steady through the filter. As the filter removes dirt
from the air, the accumulated dirt causes a resistance to flow. As a result, the gauge
pressure will rise and the flow will decrease.
•When the pressure rises to (see the parameters about differential pressure in a
technical data given attached to the filter elements) above the starting pressure or
when the flow decreases below the desired rate, clean or replace the filter element.
•Once your filter is running and there is a pressure reading, line up the green arrow
with the current reading. When the pressure rises to or above the red or second
arrow, it is time to clean or replace your filter elements.
•If to much air pressure is applied to the filter, you may burst the filter elements. You
can hear change the sound of the pump when it is working. In technical data is stated
a maximun allowed pressure, if this value of pressure is achieved, you must to
replace the filter elements.
•Condensate should be drain regularly, for install and operating the drain condensate
device see instruction for operating, which are attached to the device.
Maintenance
HAZARD due to a sudden release of pressure!
Never remove any parts of the filter, for as long as the filter is still pressurized!
Depressurize the filter before carrying out any work on the filter.
DANGER due to the release of a critical gas!
The release of a critical (Fluid group 1) gas from the network can constitute a
considerable risk for man and environment. Therefore heed the following before
working on filters for critical gases:
•flush the pipe section in question with inert gas
•have the notes on hazardous substances for the used gas ready
•take appropriate protection measures
WARNING due to the hot touch surfaces!
The gaseous fluid flowing through the filter could have a temperature up to
120°C/248°F. Do not touch hot surfaces! Wear safety gloves if applicable.
WARNING: internal corrosion can seriously reduce the safety of installation!
Check it during changing the cartridge.

BF - Installation and operating manual
10
Filter elements are subject to wear. In order to maintain system efficiency, optimal
performance and best air quality, these rules of proper maintenance should be followed:
INSTRUCTION FOR REGULAR CHECKS
•Once per year make a visual check of filter housing and make sure there is no visual
damage.
•If installed, weekly check the pressure drop indicator to ensure the filter element is
not saturated, and pressure drop is within acceptable limits.
•If installed, ensure a trouble-free operation of the condensate drain. Check at least
once a week if condensate drain operates regularly.
•The filter has been primarily designed for a life of 10 years in a normal operating
environment. For safe operation and respect local law regularly checks the filter
according to local regulations.
MAINTENANCE
•Never use unsuitable tools to open and close the filter housing
•Replace filter elements, as stated in the filter element product data-sheet, which you
get attached to the filter elements.
•B filter element can be cleaned with ultrasonic bath or with back flushing. Intervals of
cleaning depend on the application. If necessary replace filter element with new one.
•The housing O-ring can be damaged during filter element change. To prevent air
leakage and malfunction replace housing O-ring if necessary.
•Carry out a check for leaks once the maintenance work has been finished.
•Damaged components are to be replaced by new ones. If a marked degree of
damage is found, the entire filter is to be replaced.
Disposing of filter elements:
The filter element or catridge might be contaminated by the filtered substances. Heed the
notes on hazardous substances for the filtered gas and appropriate disposal regulations
when disposing.
OMEGA AIR d.o.o. Ljubljana
Cesta Dolomitskega odreda 10
SI-1000 Ljubljana, Slovenia
Tel.: [phone]
Fax.: [phone]
E-mail: [email protected]
www.omega-air.si