Omega 41100 Service manual

Model Number
41100
42000
43000
Capacity
1100 Lbs
2000 Lbs
3000 Lbs
Model42000
Hydraulic
Transmission Jacks
OIPM#41100-TJ2
PrintedinTaiwan
Shinn Fu Co. of America, Inc. ©2002
10939 N. Pomona Avenue
Kansas City, MO 64153
Operating Instructions
& Parts Manual
Model43000
Model41100

BEFORE USE
1. Inspect jack before each use. Do not use if bent,
broken or cracked components are noted. Ensure
that casters move freely. Check for and tighten any
looseassemblies.
2. Verify that the product and the application are
compatible, if in doubt call Omega Technical
Service [phone].
ASSEMBLY (41100, 42000, 43000)
Refer to figure 1:
Little or no assembly is required. Refer to the above
Figure 1 and the exploded view on page 6 thru 8 for
detailsin understanding theassembly and the
nomenclature of your product. Remove oil filler plug
prior to initial use to confirm oil level is at or just above
the inner cylinder as seen from the reservoir, fill as
needed and reinstall oil filler plug.
CAUTION: READ CAREFULLY BEFORE UNPACKING PRODUCT.
2
OIPM#41100-TJ2
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
jack. The owner and operator of this equipment shall have an understanding of this jack and safe operating
procedures before attempting to use. The owner and operator shall be aware that use and repair of this product
may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's
native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack,
remove from service immediately. Inspect before each use. Do not use if broken, bent, cracked or damaged parts
are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service
immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly,
unexpectedly upon it), immediately discontinue use until jack has been checked by an Omega authorized service
center. It is recommended that an annual inspection be done by qualified personnel. Labels and Operator's Manuals
areavailablefrom manufacturer(seeReplacementParts, pages 5thru8).
PRODUCT DESCRIPTION
Omega Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of
automotiveand lighttruck transmissions, transfercases andtransaxles. Model Nos.41100,42000and 43000are
for use under portable lift equipment, where vehicle must be supported by appropriately rated jack stands.
SPECIFICATIONS
Capacity
243/4"
Model Min.Height Max.Height
8 1/2"41100
Base Size ( L x W )
1100 Lbs
42000 2000Lbs 7 7/8" 331/2"
3000 Lbs43000
31 1/8" x 15"
39 3/8" x 19 1/8"
46 3/4" x 25 5/8" 7 7/8" 371/4"
Figure 1 - Model No. 42000 (41100, 43000 similar)
Note: Oil Filler Plug is rubber and located centrally on
the upper portion of the reservoir. See exploded
drawing on pages 8, 9.
releasevalve
saddle
tiltadjustment
knobs
positionhandle
oil filler plug
(notshown)
swivelcaster
pumphandle
safety chains
handlesleeve
lift arm

3OIPM#41100-TJ2
OPERATION
Raise saddle:
1.Locate and closerelease valve byturning knob
clockwise firmly, then pump the pump handle until
the load is contacted.
2.Followvehiclemanufacturersrecommended proce-
dures for removing the load as outlined in vehicle
service manual or repair guide.
3.Secure load withprovidedrestraints. Ensureload's
center of gravity is centered on the saddle and load
is stable before moving jack.
Lower saddle:
1.Slowly, gentlyturn the releasevalve knob
counterclockwise, NEVER MORE THAN 1/2 FULL
TURN until the load is completely lowered.
2.Immediately transfer theload to anappropriate
repair fixture.
Be sure all tools and personnel are clear before
lowering load. Dynamic shock loads are created by
quickly opening and closing the release valve as the
loadis being lowered.The resultingoverloadmay
cause hydraulic system failure.
MAINTENANCE
Important: Use only a good grade hydraulic jack oil.
Avoid mixing different types of fluid and NEVER use
brake fluid, turbine oil, transmission fluid, motor oil or
glycerin. Improper fluid can cause premature failure
of the jack and the potential for sudden and immediate
loss of load.
Addingoil
1. With saddle fully lowered, set jack in its upright,
levelposition. Remove oil fillerplug.
2. Fill until oil is level with the filler plug hole, reinstall
oil filler plug.
Changingoil
For best performance and longest life, replace the
complete fluid supply at least once per year.
1. With saddle fully lowered, set jack in its upright,
levelposition. Remove theoilfiller plug.
2. Lay the jack on its side and drain the fluid into a
suitablecontainer.
Note: Dispose of hydraulic fluid in accordance
with local regulations.
3. Set jack in its level upright position.
4. Fill with good quality jack oil. We recommend Mobil
DTE13 or equivalent.Reinstall oilfillerplug.
Lubrication
A periodic coating of light lubricating oil to pivot points,
axlesand hinges willhelp topreventrust andassure
thatwheels,casters and pumpassembliesmove
freely.
Cleaning
Periodically check the ram for signs of rust or
corrosion. Clean as needed and wipe with an oily
cloth.
Note: Never use sandpaper or abrasive material on
thesesurfaces!
Storage
When not in use, store the jack with pump piston and
saddlein lowest position.
Study, understand,andfollow allprintedmaterials
provided with/on this device before use. Do not
exceed rated capacity. Use only on hard, level,
seamless surface. Use of this jack is limited to the
removal,installationand transportation of
transmissions,transfer cases andtransaxles.
Adequately support the vehicle before starting repairs.
Failure to heed these markings may result in personal
injury and/or property damage.
Ensure the center of gravity is centered on the saddle.
Use only chains and slings provided. If loaded jack
must be moved, make certain that load is secured by
appropriatemeans, isstable, isin lowestpossible
position. This is a lifting and lowering device only.
Transfer load immediatelyto appropriate support
device for service or repair. No alterations shall be
made to this product.
!
WARNING
! Safety Messages !
! Caution !

4OIPM#41100-TJ2
REPLACEMENTPARTS
Available Parts: Please refer to the Parts drawings on pages 5, 6, and when ordering parts. Not all components of
the jack are replacement items, but are illustrated as a convenient reference of location and position in the
assembly sequence. When ordering parts, give Figure No. and the description. For example, to order an oil filler
plug for Model No. 41100, simply request Part # 41100-07, oil filler plug for Model No. 41100.Call or write for
current pricing: Shinn Fu Company of America, Inc. 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
Tel:[phone] Fax:[phone] E-Mail:[email protected] OmegaWebsite:http://www.omegalift.com
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, Shinn Fu Co. of America, Inc. will repair or replace,
at its option, without charge, any of its products which fails due to a defect in material or workmanship, or which
fails to conform to any implied warranty not excluded hereby.
Performance of any obligation under this warranty may be obtained by returning the warranted product,
freight prepaid, to Shinn Fu Co. of America, Inc. Warranty Service Department, 10939 N. Pomona Ave., Kansas
City,MO64153.
Except where such limitations and exclusions are specifically prohibited by applicable law. (1) the
CONSUMER'SSOLEAND EXCLUSIVE REMEDYSHALLBETHEREPAIRORREPLACEMENTOFDEFECTIVE
PRODUCTS AS DESCRIBED ABOVE, and (2) Shinn Fu Co. of America, Inc. SHALL NOT BE LIABLE FOR ANY
CONSEQUENTIALORINCIDENTAL DAMAGEORLOSSWHATSOEVER, and(3)THEDURATION OF ANYAND
ALLEXPRESSEDAND IMPLIED WARRANTIES,INCLUDING WITHOUT LIMITATION,ANYWARRANTIES OF
MERCHANTABILITY ANDFITNESSFOR A PARTICULARPURPOSE,ISLIMITEDTO A PERIODOFONE (1)
YEARFROMDATE OFPURCHASE.
Somestates do notallow limitationsonhow longan implied warrantylasts, so theabove limitation maynot
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
PossibleCauses Corrective Action
Jackwillnotliftload
Jack bleeds off afterlift
Will not lift tofull extension
•Releasevalve not tightlyclosed
•Overloadcondition
•Airsupply inadequate
•Fluidlevel low
•Fluidlevel low
•Air trapped in system
•Releasevalve not tightlyclosed
•Overloadcondition
•Hydraulicunit malfunction
•Ensurerelease valve tightlyclosed
•Remedyoverload condition
•Ensureadequate air supply
•Ensurerelease valve tightlyclosed
•Remedyoverload condition
•Contact Omega Tech. Service
•Ensureproper fluid level
•Ensureproper fluid level
•Withramfully retracted, remove oilfiller
plug to let pressurized air escape, then
reinstalloil filler plug
Poorlift performance
Jackwill not lowerafter unloading •Reservoiroverfilled
•Linkagesbinding •Drain fluid toproper level •Cleanand lubricate moving parts
TROUBLESHOOTING
Symptom

5OIPM#41100-TJ2
Figure 2 - Replacement Parts for Model 41100
Model41100
PartsNo. Description Quantity
1 powerunit 1
2 oil filler plug 1
3 hyd. unit pivot pin 2
4 angle bracket assy. 2
5 chain 1
6 casterassembly 4
7 handle 1
8 adjustingknob 2
9 saddle 1
10 saddlesupport 1
-- label(not shown) 1
-- manual(OIPM# 41100-TJ2)

Figure 3 - Replacement Parts for Model 42000
6
OIPM#41100-TJ2
Model42000
PartsNo. Description Quantity
1 powerunit 1
2 oil filler plug 1
4 angle bracket assy. 2
5 chain 1
6 casterassembly 4
7 handle 1
8 adjustingknob 2
9 saddle 1
10 saddlesupport 1
-- label(not shown) 1
-- manual(OIPM# 41100-TJ2) 1
12
4
5
6
7
8
9
10

Figure4 - ReplacementPartsfor Model43000
7OIPM#41100-TJ2
Model 43000
PartsNo. Description Quantity
1 powerunit 1
2 oil filler screw 1
3 handleassembly 1
4 casterassembly 4
5 saddleassembly 1
6 adjustingknob 2
7 chain 2
-- label(not shown) 1
-- manual(OIPM# 41100-TJ2) 1
5
1
2
3
4
67

Notes
ShinnFu Company ofAmerica,Inc.
10939N. PomonaAve.KansasCity,MO 64153, U.S.A.
Tel:[phone] Fax:[phone] E-Mail:[email protected] Omega Website:http://www.omegalift.com