OMG PaceCart 2 User manual

RP10209-500-OP Rev. 8011
153 BOWLES ROAD, AGAWAM, MA 01001 USA
800.633.3800 | WWW.OLYFAST.COM
Portable delivery system for OlyBond500®Adhesive Fastener
FEATURING
Bag-in-Box Technology
IMPORTANT!
Save this manual
and read it in full
before use.
OWNER’S
MANUAL

PACECART 2®WITH BAG-IN-BOX TECHNOLOGY
Thank you for choosing OlyBond500®Adhesive Fastener, and for investing in the PaceCart 2 for fast,
reliable application. PaceCart 2 is a portable, easy-to-use system for attaching FM approved insulation in
virtually any flat or low-slope roofing application.
Features & Benefits:
• Lowest installed cost method of attaching insulation
• Fastest method available (attach up to 60 squares of insulation per hour)
• Lightweight, portable, clean and easy to use
• No noxious odors or noise during installation
• Two component reaction occurs in the disposable mix tips so the gun and hoses remain clean
and free-flowing for maximum efficiency
OlyBond500 is so versatile it can be used to adhere almost any type of insulation to a wide variety of sub-
strates. (See page 3 for details.) Regardless of roof size, installation is easy thanks to the patent-pending
PaceCart 2 dispensing system. Highly portable, the PaceCart 2 is easy to use and does not require heated
hoses or high-pressure spray equipment. Although it offers a safe, tested method of application, be sure
that every member of your crew has a thorough understanding of the system before use. Read, under-
stand and follow all instructions. To schedule rooftop training, call 800.633.3800.
Use only approved OlyBond500 adhesives with this machine. Failure to do so may cause extensive
damage and will void all warranties.
Congratulations on your new purchase. We look forward to your feedback. Please send us your
comments and suggestions at any time.
PaceCart 2 Product Development Team
OMG, Inc. | [email protected] | 800.633.3800 | www.olyfast.com
© Copyright 2011 OMG, Inc. All rights reserved.
OlyBond500®and PaceCart 2®are trademarks of OMG, Inc., a leading provider of innovative fastening
solutions and products for the construction industry.
Contact OMG or your roofing membrane manufacturer for the most current list of approvals.
Subject to the conditions of
approvals as insulation adhesive
for use in Class 1 roof construction
as described in the current edition
of the FMRC Approval Guide.
For roofing systems as to external
fire exposure see UL directory of
products certified for Canada and
UL roofing materials and systems
directory.
57ZM
TABLE OF CONTENTS
2 Safety Instructions
2 PaceCart 2 System
Accessories Provided
Tools Required
3 System Components
3 Material Compatibility Specifications
Approved Substrates
Approved Insulation Types
OMG Consultation Services
4 Operating Instructions
Step 1: Tighten Fittings
Step 2: Inject Grease into the Gun Manifold
Step 3: Install OlyBond500 Boxes
Step 4: Check Power
Step 5: Purge the Gun
Step 6: Grease and Attach Mix Tip
Step 7: Apply Adhesive to Surface
Step 8: Shut-Down Procedures
5 Troubleshooting
5 Important Information
5 Warranty
6 Schematic & Parts List
PaceCart 2 Owner’s Manual Page 1

PaceCart 2 Owner’s Manual Page 2
Thank you for purchasing a PaceCart 2, the
most efficient method for installing OlyBond500
Insulation Adhesives. When properly used, your
new PaceCart 2 can dispense enough OlyBond500
to apply 60 squares of roofing insulation per hour.
OlyBond500 is a two-part polyurethane adhesive
used to adhere insulation to insulation and to roof
substrates in both new and re-roof applications.
APPLICATION
Part 1 is to be mixed with Part 2 at a 1:1 ratio by
volume and applied using the OMG PaceCart 2
dispenser.
HANDLING & STORAGE
OlyBond500 should be stored in a cool, dry location
at temperatures between 55°F and 85°F. Protect
from freezing at all times. Keep containers closed.
Contamination by moisture or basic compounds can
cause dangerous build-up in a closed container. The
minimum product temperature before application
should be 72°F. The minimum ambient and surface
temperatures should be 40°F and rising.
WEAR PROTECTIVE GEAR
Do not get into eyes, on skin or on clothing. Wash
thoroughly after handling.
• Splash goggles • Gloves
DISPOSAL
Do not discharge into lakes, streams, ponds or
public waters. Spilled material, unused contents
and empty containers should be neutralized and
disposed of in accordance with local, state and
federal regulations.
DO NOT LEAVE EXPOSED OR UNPROTECTED.
Polyurethane foam or isocyanurate foam products
may present a serious fire hazard if exposed or
unprotected. Each person, firm or corporation en-
gaged in the manufacture, production, application,
installation or use of any of these materials should
carefully determine whether there is a potential
fire hazard associated with such product in a spe-
cific usage and utilize all appropriate precautionary
and safety measures as outlined in local, state and
federal regulations. When not in use, keep stored
containers closed.
WARNING
OlyBond500 must be applied with a com-
patible PaceCart dispenser and stored at
room temperature prior to use. Keep containers
closed and store in a well-ventilated, cool, dry
location in temperatures between 55° and 85°F.
Protect from freezing. Use only with ventilation,
which will keep the vapor concentration below
the TLV ceiling limit of 0.02 PPM. Failure to
follow all instructions could result in property
damage or serious personal injury.
FIRST AID DIRECTIONS
Contact with this product can cause seri-
ous harm. Seek assistance as follows.
Eyes: Immediately flush eyes with running
water for at least 15 minutes. Call a physician
immediately. Skin: Wash affected area with
soap and water. Ingestion: If swallowed, give
large amounts of water to dilute. If
vomiting occurs, give more water.
Call a physician immediately.
THE PACECART 2
SYSTEM
PROVIDED WITH PACECART 2
Grease Gun
& Nozzle (Boxed
for assembly)
Grease
Tube
Connectors
(3 black and
3 gray included)
Mix Tips
(20 included)
Cleaning
Solvent
ADDITIONAL TOOLS REQUIRED
Stable Power
110-125 volts,
60 Hz
Power Cord
75 feet max.
12 gauge min.
Adjustable
Wrench
Large Flathead
Screwdriver
Empty
Bucket
READ & SAVE ALL INSTRUCTIONS

PaceCart 2 Owner’s Manual Page 3
MATERIAL SPEC
OlyBond500 adheres virtually all common types of insulation to a wide variety of substrates
and is compatible with and approved by a majority of roof system manufacturers.
Approved substrates
Concrete
Lightweight concrete
Gypsum
Tectum
Most vapor barriers
Existing BUR (smooth)
Steel
Wood
Existing modified
bitumen
Approved insulation
Polyisocyanurate
High density
wood fiber
Perlite
DensDeck®
Expanded polystyrene
Foam glass
Foamular®250
Dow Deckmate™ FA
SYSTEM COMPONENTS
Complete parts list can
be found on page 6.
To determine compatibility with substrates or insulation not listed, call 800.633.3800.
FOR ASSISTANCE
In addition to supplying a broad array of fasten-
ers and accessories, OMG Roofing Products has
a nationwide team of field representatives that
offer services to contractors, building owners,
architects and roof consultants, including:
• pull-tests • jobstarts
• preinstallation application assistance
and training
For consultation or on-site assistance,
contact OMG at 800.633.3800.
Manifold Gun
Assembly:
Whip Hoses
Gun Assembly
Fittings
Grease Fittings
Threaded
Nozzle Tip
Valves
(open position)
Gravity Hoses
& Connectors
30-foot Hoses
Power Switch
(behind shelf)
Tray Assembly,
Parts 1 & 2
Product
Window Slots
Circuit Box
Motor & Pump
Assembly
Clutch
Assembly
Pressure
Switch
Assembly

PaceCart 2 Owner’s Manual Page 4
STEP 1:
TIGHTEN ALL FITTINGS
Fittings can loosen in transit.
Use a wrench to tighten all hose
connections.
STEP 2:
INJECT GREASE INTO
GUN MANIFOLD
The gun must be coated inside
with grease before first use.
With the valves closed, place
gun over an empty bucket. Put the
grease gun on the fitting, push and
squeeze grease into the manifold.
Repeat with both fittings.
STEP 3: INSTALL
OLYBOND500 BOXES
Extend spout on Part 1 & Part 2
boxes.
Open window on each box.
Invert boxes and place in correct
trays, aligning windows with open
slots at front of each tray.
Grease connectors using grease
gun and finger, then connect spouts
to gravity hoses. Remove any air
from gravity hoses by squeezing and
pushing air into box.
WARNING
Connector colors must match!
Part 1: Black to Black
Part 2: Gray to Gray
STEP 4: CHECK POWER
SPECS, PLUG IN CART
Never run PaceCart 2 with low-
voltage power or you risk severe
damage to the motor!
The PaceCart 2 requires power in the
range of 110 to 125 volts, 15 amp.
Before beginning, check your power
source to be sure you are not com-
peting with other equipment. Using
an overloaded line or an extension
cord longer than 75 feet will dimin-
ish your power.
WARNING
If the machine stops operat-
ing and begins to hum or
click, turn it off immedi-
ately and check your
power source.
STEP 5: PURGE GUN
TO PREPARE IT FOR USE
The gun must be purged by
running OlyBond500 material
through it before attaching
mix tip.
With valves open and the gun over
a bucket, turn on the PaceCart 2 at
the power switch. For new PaceCart
2 equipment, leave valves open and
let material run for 1 minute after
it starts to flow to purge packing
oil from pumps. For each subse-
quent use, let material flow for
30 seconds. There should be equal
streams of Part 1 and Part 2, indi-
cating that both sides are flowing.
Make sure the two sides are running
evenly. Shut valves.
STEP 6: GREASE AND
ATTACH MIX TIP
Grease threads thoroughly
before attaching tip.
Grease threads on mix tip.
Attach mix tip onto the gun.
Immediately proceed to step 7.
STEP 7: APPLY
ADHESIVE TO SURFACE
Dispense material at increments
as specified by the manufacturer.
Open both valves completely and
dispense material in a serpentine
pattern.
When dispensed with a 1:1 ratio,
a chemical reaction occurs on the
substrate, and the material begins
to foam.
OlyBond500 is formulated to give the
roofer sufficient time (3–4 minutes)
to place the insulation boards onto
the wet adhesive before it reaches
its tack-free state.
CAUTION
Replace mix tip every time
you stop. Failure to do so
may result in clogged
gun and hoses.
STEP 8: SHUT-DOWN
PROCEDURES
Always store the PaceCart 2
with the boxes in place and the
gun greased and pointing down-
ward to avoid clogging.
• Close valves, remove mix tip.
• Shut off power switch.
• Open valves to drain pressure in
hoses, then shut valves.
• Inject grease into gun until it
comes out nozzle tip.
• Leave boxes attached while
in storage.
• Keep gun pointing downward.
After long-term storage, call
OMG for service at 800.633.3800.
OPERATING INSTRUCTIONS

PaceCart 2 Owner’s Manual Page 5
IMPORTANT
INFORMATION
to keep your PaceCart 2 dispenser
operating smoothly
OlyBond500 and the PaceCart 2 System are
a team, designed to work together to help
make you more productive on the roof. The
PaceCart 2 dispenser is engineered to work ex-
clusively with the patent-pending OlyBond500
Bag-in-Box to deliver insulation attachment
that lasts and lasts. And the system is sup-
ported on the roof by OMG Roofing Products,
the best in the business.
In order to get the most from your PaceCart 2
dispenser and to continue to receive the roof-
top services that make your life easier, make
sure that you always use authentic OlyBond
Adhesives. The chemistry and physical proper-
ties of genuine OlyBond500 Adhesives are
specifically designed to flow smoothly through
the PaceCart 2 dispenser and will not create
mechanical stress on drive system components
or damage the supply lines.
The use of any chemicals not supplied by
OMG may cause damage to the PaceCart 2
hoses and pumps, and should be avoided.
OMG cannot control the fillers and solvents
supplied by other manufacturers, and will not
take responsibility for repairing carts damaged
by third party chemicals. OMG has the highest
confidence in the quality and performance of
its products, and when genuine OlyBond500
Adhesives are purchased from authorized
OMG distributors, they are supported by the
entire OMG Roofing Products Team. With
genuine OlyBond500 Adhesives, you can be
assured of the highest standards of quality
and enduring performance.
Don’t settle for an imitation when
you can have the original. Use
authentic OlyBond500 Adhesives
to get the job done.
PACECART 2 TROUBLESHOOTING
SYMPTOM REPAIR SUGGESTION
Audible clicking sound
coming from motor assembly.
Clutch mechanism makes a click to avoid damage from clogged
pump. Remove pump and clean, or unfreeze by method below.
OlyBond500 does not flow
from gun.
Check to see if gun, whips or hoses are clogged. Clear any clogs
and repeat Steps 2, 4, 5 and 6 of operating instructions.
OR: Make sure pumps are working.
Machine pumps unequal
amounts of materials 1 and 2.
Flow might be disrupted by clog. Make sure the materials are
at the correct application temperature.
OR: Check hose for even flow.
OR: Clean gun.
OR: Check part 1 pump for blockage.
OlyBond500 does not
foam up.
Gun may not be delivering equal amounts of material (from
boxes 1 & 2), thereby preventing chemical reaction. Check for
clogs in hoses or gun.
OR: Check boxes for inadequate material levels.
Material foams up, but has
no holding power.
Foam may be off ratio. Check for equal flow of Part 1 & Part 2.
OR: Material may have been frozen. Dispose of it and replace
with fresh material.
Motor turns but pump does not
supply material.
Pump may be clogged or broken. Call 800.633.3800 for assistance.
Motor doesn’t turn. Make sure on/off switch is in “on” position.
OR: Make sure breaker switch is on.
OR: Pressure switch may be activated. Open valves to relieve
pressure in hoses.
If none of these remedy the situation, check power source. Turn off
PaceCart 2 immediately as insufficient power will damage the motor.
Be sure your power cord is no longer than 75 feet.
OR: Be sure your power source is delivering power at 110-125v,
15 amp.
OR: Check for competing equipment on the same line.
OR: Pump may be frozen. With motor off, insert flathead screw-
driver as shown below and turn clockwise to “unlock” pump.
See illustration at left.
WARRANTY AND REMEDY
ALL WARRANTIES OF THE PRODUCTS DESCRIBED HEREIN, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSES ARE SPECIFICALLY
EXCLUDED, EXCEPT FOR THE FOLLOWING: OMG Roofing Products will repair or replace, at its sole option,
any tool part which within 30 days after sale by OMG Roofing Products or its distributors, is found by
OMG Roofing Products to be defective in material or workmanship, normal wear and tear excluded. DOES
NOT COVER MISUSE OR NEGLECT.
THIS IS THE SOLE WARRANTY OF OMG ROOFING PRODUCTS AND THE SOLE REMEDY
AVAILABLE TO DISTRIBUTOR OR BUYER.
Unfreezing pump
OMG ROOFING PRODUCTS
153 BOWLES RD., AGAWAM, MA 01001 USA
800.633.3800 | WWW.OLYFAST.COM

PaceCart 2 Owner’s Manual Page 6
KEY DESCRIPTION PART #
Frame, Motor and Pump Assembly
1 1.25" Handle Grip (2)
2 Front Foam Tire (Front) (2) ..........OBPC-FOAMTIRE
3 Foam Caster (Rear) (2) ...............OBPC-CASTER
4 On/Off Switch (Ref)
5 90° Swivel 3⁄8" Male ORB
x ½" Female NPT ................OBPCART2-FITKIT
6 90° ¾" Hose Barb x 5⁄8" Male ORB ..OBPCART2-FITKIT
7 45° ¾" Hose Barb x 5⁄8" ORB .......OBPCART2-FITKIT
8 Tee ½" NPT x ½" NPT x ½" NPT ......OBPSWITCHKIT
9 Pressure Switch ...................OBPSWITCHKIT
10 Hex Reducer ½" Male NPT
x ¼" Female NPT ..................OBPSWITCHKIT
11 45° ½" NPT x ½" JIC ...............OBPSWITCHKIT
12 Tygon Hose (2) ...................OB17GRAVHOSE
13 Black Connector Part 1..................OBCONKIT
14 Gray Connector Part 2 .............OBCONKIT-GRAY
15 Baldor Motor Vl3504 ½ hp..........OBPC2B-MOTOR
16 Dodge Gear Box
17 Clutch ..........................OBPC2B-CLUTCH
18 Pump, Chemical 5.2 cc (2) ............. OB213PUMP
19 Pump L Bracket
20 Pump L Bracket Slotted
21 Clutch Guard
22 J-Box (Ref)
23 Main Frame PaceCart
24 Hood
25 Hinge (2)
26 Gun Mount
27 Hinge Mount Bolt (2)
28 Gearbox Base Plate
29 90° ½" JIC x 3⁄8" ORB .............OBPCART2-FITKIT
30 30' Hose with ½" JIC Female Ends (2)..OB500HOSE-30
31 36" Whip Hose ½" Male JIC
x ½" Female JIC (2) ....................OB18WHIP
32 1" Hose Clamp (4)
33 Hitch Pin for Wheel (2)
34 Pump Support F/E with Clamp
35 Southco Knob
36 Pump Bracket Spacer (4)
37 1½" Hose Clamp
38 Contact Relay ................... OBPC-CONRELAY
Manifold Gun Assembly
39 Complete Gun Assembly ..........OB500PCARTGUN
40 Handle ........................... OB07HANDLE
41 Screw (2) .........................OB10LSCREW
42 Screw (4) ..........................OB09SCREW
43 Nozzle Tip..........................OB02NOZTIP
44 O Ring (2) ...........................OB12ORING
45 Manifold ........................OB01MANIFOLD
46 Ball Valve (2) ........................OB05VALVE
47 Mix Tips (Bundle of 20) ............OB500MIXTIP-20
For part numbers not listed or for older models,
please call OMG for assistance.
PACECART 2(B) TOOL PARTS BREAKDOWN
24
35
25
22
38
(Not shown) 1
4
26
23
33
33
31
30
15
16
40
41 39
Complete Gun
Assembly
42
47
43
44
45
46
17
21
14
32
12
13
32
32
7
6
32
34
18
98
10
5
12
2
2
3
37
28
20
19
11
36
18
33
33
24
35
25
22
38
(Not shown) 1
4
26
23
33
33
31
30
15
16
40
41 39
Complete Gun
Assembly
42
47
43
44
45
46
17
21
14
32
12
13
32
32
7
6
32
34
18
98
10
5
12
2
2
3
37
28
20
19
11
36
18
33
33
24
35
25
22
38
(Not shown) 1
4
26
23
33
33
31
30
15
16
40
41 39
Complete Gun
Assembly
42
47
43
44
45
46
17
21
14
32
12
13
32
32
7
6
32
34
18
98
10
5
12
2
2
3
37
28
20
19
11
36
18
33
33
24
35
25
22
38
(Not shown) 1
4
26
23
33
33
31
30
15
16
40
41 39
Complete Gun
Assembly
42
47
43
44
45
46
17
21
14
32
12
13
32
32
7
6
32
34
18
98
10
5
12
2
2
3
37
28
20
19
11
36
18
33
33