Omron SYSMAC CPM2B-S001M-DRT User manual

OPERATION MANUAL
Cat. No. W399-E1-1
SYSMAC
CPM2B-S001M-DRT
Programmable Controller
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SYSMAC CPM2B-S001M-DRT
Programmable Controller
Operation Manual
Produced May 2001
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The words “Unit” and “Board” are also capitalized
when they refer to an OMRON product, regardless of whether or not they appear in the proper name of
the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything
else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 2001
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 CPM2B-S Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 Structure and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 2
Board Specifications and Components. . . . . . . . . . . . . . . . . 21
2-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2-2 Board Components and their Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-1 Design Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-2 Selecting an Installation Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-3 Assembling the CPM2B-S Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-4 Installing the CPM2B-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3-5 Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
SECTION 4
Memory Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4-2 I/O Allocation for CPM2B-S PCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4-3 I/O Allocation to CompoBus/S Slaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4-4 SR Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-5 AR Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4-6 PC Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4-7 Basic PC Operation and I/O Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4-8 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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TABLE OF CONTENTS
SECTION 5
Instruction Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5-1 CPM2B-S Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5-2 Alphabetic List by Mnemonic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5-3 Expansion Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SECTION 6
Exchanging Data with CompoBus/S Slaves . . . . . . . . . . . . . 91
6-1 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6-2 Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6-3 Communications Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
SECTION 7
Exchanging Data with a DeviceNet Master . . . . . . . . . . . . . 97
7-1 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
7-2 Remote I/O Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
7-3 Explicit Message Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7-4 Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
SECTION 8
Cycle Time and I/O Response Time . . . . . . . . . . . . . . . . . . . 117
8-1 Cycle Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
8-2 I/O Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
8-3 Interrupt Processing Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
8-4 One-to-one PC Link I/O Response Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
SECTION 9
Test Runs and Error Processing . . . . . . . . . . . . . . . . . . . . . . 137
9-1 Initial System Checks and Test Run Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
9-2 CPM2B-S Test Run Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
9-3 Self-diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9-4 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9-5 Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
9-6 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Appendices
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
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About this Manual:
The CPM2B-S001M-DRT is a compact, high-speed board Programmable Controller (PC) that is
equipped with all of the functions of the CPM2C-S100C-DRT PC.
This manual describes the features, specifications, and installation of the CPM2B-S001M-DRT
(referred to as the CPM2B-S in this manual) and includes the sections described below.
Refer to the CPM2B Operation Manual (W371) for details on Expansion I/O Board specifications, con-
nections, and wiring. Refer to information on the CPM2A and CPM2C in the CPM1/CPM1A/CPM2A/
CPM2C/SRM1(-V2) Programming Manual (W353) for details on CPM2B-S programming and func-
tions. Refer to the CPM2C-S Operation Manual (W377) for details on Programming Devices such as
connecting a computer running the Support Software or using a Programming Console.
The SYSMAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide
descriptions of ladder diagram operations in a Windows environment. The WS02-CXPC1-E CX-Pro-
grammer User Manual (W361) and the CX-Server User Manual (W362) provide details of operations
for the WS02-CXPC1-E CX-Programmer in a Windows environment.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate the CPM2B-S.
Section 1 describes the CPM2B-S’s special features and functions, shows the possible system config-
urations, and explains the basic operation of the CPM2B-S. Read this section first when using the
CPM2B-S for the first time. Refer to the CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming
Manual (W353) for details on programming.
Section 2 provides the technical specifications of the CPM2B-S Boards and describes the main com-
ponents of the Boards.
Section 3 provides information on installing and wiring a CPM2B-S PC. Be sure to follow the directions
and precautions in this section when installing the CPM2B-S in a panel or cabinet, wiring the power
supply, or wiring I/O.
Section 4 describes the structure of the PC memory areas and explains how to use them.
Section 5 provides a brief summary of the instruction set. Refer to the CPM1/CPM1A/CPM2A/
CPM2C/SRM1(-V2) Programming Manual (W353) for details on specific instructions.
Section 6 explains how to use the Board’s CompoBus/S Master functions to exchange data with Com-
poBus/S Slaves.
Section 7 explains how to use the Board’s DeviceNet functions to exchange data with a DeviceNet
Master.
Section 8 explains the cycle time and I/O response time in CPM2B-S PCs.
Section 9 describes procedures for trial CPM2B-S operation, self-diagnosis functions, and error pro-
cessing to identify and correct the hardware and software errors that can occur during PC operation.
Appendices provides lists of standard models and Board dimensions.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
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PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and related devices.
The information contained in this section is important for the safe and reliable application of the Programmable
Controller. You must read this section and understand the information contained before attempting to set up or
operate a PC system.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
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Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
•Personnel in charge of installing FA systems.
•Personnel in charge of designing FA systems.
•Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.
!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned applica-
tions.
3 Safety Precautions
!WARNING Do not attempt to take any board apart while the power is being supplied.
Doing so may result in electric shock.
!WARNING Do not touch any of the terminals, terminal blocks or, for the CPM2B-S, the
CPU board or expansion I/O board while the power is being supplied. Doing
so may result in electric shock.
!WARNING When handling the Memory Backup Battery, never drop, disassemble, distort,
short-circuit, heat to a high temperature, or throw into fire. Otherwise the Bat-
tery may explode, catch fire, or leak fluid.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
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Operating Environment Precautions 4
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, in order to ensure safety in the sys-
tem if an abnormality occurs due to malfunction of the PC or another external
factor affecting the PC operation. Not doing so may result in serious acci-
dents.
•Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
•The PC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
•The PC outputs may remain ON or OFF due to deposition or burning of
the output relays or destruction of the output transistors. As a counter-
measure for such problems, external safety measures must be provided
to ensure safety in the system.
!WARNING When transferring programs to other nodes, or when making changes to I/O
memory, confirm the safety of the destination node before transfer. Not doing
so may result in injury.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution Tighten the screws on the terminal block to the torque specified in the opera-
tion manual. The loose screws may result in burning or malfunction.
4 Operating Environment Precautions
!Caution Do not operate the control system in the following places:
•Locations subject to direct sunlight.
•Locations subject to temperatures or humidity outside the range specified
in the specifications.
•Locations subject to condensation as the result of severe changes in tem-
perature.
•Locations subject to corrosive or flammable gases.
•Locations subject to dust (especially iron dust) or salts.
•Locations subject to exposure to water, oil, or chemicals.
•Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
•Locations subject to static electricity or other forms of noise.
•Locations subject to strong electromagnetic fields.
•Locations subject to possible exposure to radioactivity.
•Locations close to power supplies.
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Application Precautions 5
!Caution The operating environment of the PC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
System. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.
5 Application Precautions
Observe the following precautions when using the PC System.
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
•Always turn OFF the power supply to the PC before attempting any of the
following. Not turning OFF the power supply may result in malfunction or
electric shock.
•Mounting or dismounting the CPU board or expansion I/O board.
•Setting switches or rotary switches.
•Connecting or wiring the cables.
•Connecting or disconnecting the connectors.
!Caution Failure to abide by the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC. Always heed these precau-
tions.
•Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
•Construct a control circuit so that power supply for the I/O circuits does
not come ON before power supply for the PC. If power supply for the I/O
circuits comes ON before power supply for the PC, normal operation may
be temporarily interrupted.
•If the operating mode is changed from RUN or MONITOR mode to PRO-
GRAM mode, with the IOM Hold Bit ON, the output will hold the most
recent status. In such a case, ensure that the external load does not
exceed specifications. (If operation is stopped because of an operation
error (including FALS instructions), the values in the internal memory of
the CPU board will be saved, but the outputs will all turn OFF.)
•Always use the power supply voltage specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.
•Take appropriate measures to ensure that the specified power with the
rated voltage is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in mal-
function.
•Install external breakers and take other safety measures against short-cir-
cuiting in external wiring. Insufficient safety measures against short-cir-
cuiting may result in burning.
•Do not apply voltages to the input terminals in excess of the rated input
voltage. Excess voltages may result in burning.
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Application Precautions 5
•Do not apply voltages or connect loads to the output terminals in excess
of the maximum switching capacity. Excess voltage or loads may result in
burning.
•Be sure that all the mounting screws, terminal screws, and cable connec-
tor screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.
•When wiring the CPM2B-S, take countermeasures to prevent wiring cut-
tings from coming into contact with the product, such as covering the
whole product with a dustproof cover. If wiring cuttings adhere to the PCB
or circuit elements they may cause short-circuiting.
•Be sure to perform wiring in accordance with the relevant operation man-
ual. Incorrect wiring may result in burning.
•Double-check all the wiring before turning ON the power supply. Incorrect
wiring may result in burning.
•Be sure that the terminal blocks, expansion cables, and other items with
locking devices are properly locked into place. Improper locking may
result in malfunction.
•Be sure that terminal blocks and connectors are connected in the speci-
fied direction with the correct polarity. Not doing so may result in malfunc-
tion.
•Check the user program for proper execution before actually running it on
the PC. Not checking the program may result in an unexpected operation.
•Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
•Changing the operating mode of the PC.
•Force-setting/force-resetting any bit in memory.
•Changing the present value of any word or any set value in memory.
•Resume operation only after transferring to the new CPU board the con-
tents of the DM and HR Areas required for resuming operation. Not doing
so may result in an unexpected operation.
•Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
•Do not place objects on top of the cables. Doing so may break the cables.
•Under no circumstances should batteries be short-circuited between pos-
itive (+) and negative (–) terminals, charged, disassembled, heated, or
thrown into fire.
•When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
•When transporting or storing the CPM2B-S, cover the circuit boards in
antistatic material to protect them from static electricity and maintain the
proper storage temperature.
•Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static build-up. Not doing so may result in mal-
function or damage.
•Do not touch the expansion I/O connecting cable while the power is being
supplied in order to prevent any malfunction due to static electricity.
•Do not touch CPM2B-S circuit boards or the components mounted to
them with your bare hands. There are sharp leads and other parts on the
boards that may cause injury if handled improperly.
•When disposing the product, observe local ordinances and regulations.
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SECTION 1
Introduction
This section describes the CPM2B-S’s special features and functions, shows the possible system configurations, and
outlines the steps required before operation. Read this section first when using the CPM2B-S for the first time.
Refer to the CPM2B Operation Manual (W371) for details on Expansion I/O Board specifications, connections, and
wiring.
Refer to information on the CPM2A and CPM2C in the CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming
Manual (W353) for details on CPM2C-S programming and functions.
Refer to the CPM2C-S Operation Manual (W377) for details on Programming Devices such as connecting a computer
running the Support Software or using a Programming Console.
1-1 CPM2B-S Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 CPM2B-S Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Overview of CPM2B-S Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Expansion I/O Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-3 Connecting a Programming Console . . . . . . . . . . . . . . . . . . . . . . . . 9
1-2-4 Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-2-5 One-to-one Computer Connections . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-2-6 One-to-N Computer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1-2-7 OMRON PT Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-2-8 One-to-one PC Link Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1-3 Structure and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1-3-1 CPU Board Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1-3-2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-3 Operating Mode at Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-4 PC Operation at Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-3-5 Cyclic Operation and Interrupts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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2
CPM2B-S Features and Functions Section 1-1
1-1 CPM2B-S Features and Functions
1-1-1 CPM2B-S Features
The CPM2B-S PCs are compact Board PCs that are equipped with the func-
tions of CPM2C-S PCs. In addition to the CompoBus/S Master function and
DeviceNet I/O Link Function, the PCs are equipped with a variety of other
advanced features including interrupt inputs, high-speed counters, pulse out-
puts, and synchronized pulse control.
•The compact Board design is ideal for incorporation into control equip-
ment.
•The CPU Board itself can handle a wide range of machine control appli-
cations, so it is ideal for use as a built-in control unit in control equipment.
•The CPM2B-S is equipped with a full complement of communications
functions to provide communications with personal computers, other
OMRON PCs, and OMRON Programmable Terminals. These communi-
cations capabilities allow the user to design a low-cost distributed produc-
tion system.
Basic Functions
CPU Board I/O The CPM2B-S CPU Board itself is equipped with 74 I/O points in an I/O con-
nector, input connector, and output connector. The power supply is 24 V DC
only.
Expansion I/O Boards Up to 3 Expansion I/O Boards can be connected to the CPU Board to
increase the PC’s I/O capacity to a maximum of 170 I/O points. There are two
types of 32-point Expansion I/O Boards available: One with relay outputs and
one with sinking transistor outputs.
Share Programming
Devices
The same Programming Devices, such as Programming Consoles and Sup-
port Software, can be used for the C200H, C200HS, C200HX/HG/HE, CQM1,
CPM1, CPM1A, CPM2A, CPM2C, and SRM1 (-V2) PCs, so existing ladder
program resources can be used effectively.
Peripheral Port
Programming Devices are compatible with other
models of OMRON PCs. This port can also be used
for Host Link or no-protocol communications.
RS-232C Port
This port can be used for a Host Link,
no-protocol, 1:1 PC Link, or 1:1 NT Link
communications.
Expansion (I/O) Unit (3 max.)
The CPU Board has 74 I/O points and Expan-
sion I/O Boards can be added to provide a total I/O
capacity of up to 170 I/O points.
Input Connector
(32 input points)
Output Connector
(32 output points)
I/O Connector
(6 input and 4 output points)
I/O control, high-speed counters, pulse
outputs, and synchronized pulse control
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3
CPM2B-S Features and Functions Section 1-1
CompoBus/S Master
Functions
Up to 32 CompoBus/S Slaves can be connected to create a Remote I/O Link
with up to 256 I/O points. It is easy to build an efficient, long-range distributed
system with less wiring by connecting CompoBus/S I/O Terminals, Analog
Terminals, Sensor Terminals, and Bit Chain Terminals.
DeviceNet Slave
Functions
When the CPM2B-S is used as a DeviceNet Slave, an I/O Link of up to 1,024
points (512 inputs and 512 outputs) can be created with the Master. The input
and output areas used in the I/O Link can be allocated independently and the
data areas, starting addresses, and size of these Read/Write areas can be
specified freely. (The Read/Write areas can be set in the PC Setup or using
the DeviceNet Configurator.)
Explicit message communications can be initiated from the Master to read or
write data in any data area in the CPM2B-S.
Example System Configuration
CS1, C200HX/HE/HG,
CVM1, or CV-series PC
DeviceNet Unit (Master)
DeviceNet transmission line
DeviceNet Slave
As a DeviceNet Slave, the
CPM2B-S supports remote I/O
communications with up to 32
input words and 32 output words
as well as explicit message
communications. DeviceNet Slave
CPM2B-S
As a CompoBus/S
Master, the CPM2B-S
Bcan control remote
I/O (up to 256 points)
on Slaves.
CompoBus/S transmission line
I/O control
CompoBus/S Slaves
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CPM2B-S Features and Functions Section 1-1
Built-in Motor Control Capability
Synchronized Pulse
Control
Synchronized pulse control provides an easy way to synchronize the opera-
tion of a peripheral piece of equipment with the main equipment. The output
pulse frequency can be controlled as some multiple of the input pulse fre-
quency, allowing the speed of a peripheral piece of equipment (such as a sup-
ply conveyor) to be synchronized with the speed of the main piece of
equipment.
High-speed Counters and
Interrupts
The CPM2B-S has a total of five high-speed counter inputs. The one high-
speed counter input has a response frequency of 20 kHz/5 kHz and the four
interrupt inputs in counter mode have a response frequency of 2 kHz.
The high-speed counter can be used in any one of the four input modes: dif-
ferential phase mode (5 kHz), pulse plus direction input mode (20 kHz), up/
down pulse mode (20 kHz), or increment mode (20 kHz). Interrupts can be
triggered when the count matches a set value or falls within a specified range.
The interrupt inputs in counter mode can be used for incrementing counters or
decrementing counters (2 kHz) and trigger an interrupt (executing the inter-
rupt program) when the count matches the target value.
Easy Position Control with
Pulse Outputs
CPM2B-S PCs have two outputs that can produce 10 Hz to 10 kHz pulses
(single-phase outputs).
When used as single-phase pulse outputs, there can be two outputs with a
frequency range of 10 Hz to 10 kHz with a fixed duty ratio or 0.1 to 999.9 Hz
with a variable duty ratio (0 to 100% duty ratio).
When used as pulse plus direction or up/down pulse outputs, there can be
just one output with a frequency range of 10 Hz to 10 kHz.
High-speed Input Capabilities for Machine Control
High-speed Interrupt Input
Function
There are four inputs used for interrupt inputs (shared with quick-response
inputs and interrupt inputs in counter mode) with a minimum input signal width
of 50 µs and response time of 0.3 ms. When an interrupt input goes ON, the
main program is stopped and the interrupt program is executed.
Quick-response Input
Function
There are four inputs used for quick-response inputs (shared with interrupt
inputs and interrupt inputs in counter mode) that can reliably read input sig-
nals with a signal width as short as 50 µs.
Stabilizing Input Filter
Function
The input time constant for all inputs can be set to 1 ms, 2 ms, 3 ms, 5 ms,
10 ms, 20 ms, 40 ms, or 80 ms. The effects of chattering and external noise
can be reduced by increasing the input time constant.
Other Functions
Interval Timer Interrupts The interval timer can be set between 0.5 and 319,968 ms and can be set to
generate just one interrupt (one-shot mode) or periodic interrupts (scheduled
interrupt mode).
Analog Settings There are two controls on the CPU Board that can be turned to change the
analog settings (0 to 200 BCD) in IR 250 and IR 251. These controls can be
used to easily change or fine-tune machine settings such as a conveyor belt’s
pause time or feed rate.
Long-term Timer TIML(–) is a long-term timer that accommodates set values up to 99,990 sec-
onds (27 hours, 46 minutes, 30 seconds). When combined with the SEC-
ONDS TO HOURS conversion instruction (HMS(–)), the long-term timer
provides an easy way to control equipment scheduling.
Encoder
CPM2B-S
Motor driver Motor
Pulses are output as a fixed multiple of the input frequency.
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CPM2B-S Features and Functions Section 1-1
Expansion Memory Unit The CPM1-EMU01-V1 Expansion Memory Unit is a program loader for small-
size or micro PCs. Using the CPM1-EMU01-V1, simple on-site transfer of
user programs and data memory is possible with PCs.
Note 1. Refer to the CPM2C-S Operation Manual (W377) for details on the CPM1-
EMU01-V1.
2. The CPM2C-CN111 can be connected only to the peripheral port.
Complete Communications Capabilities
Host Link A Host Link connection can be made through the PC’s RS-232C port or
Peripheral port. A personal computer or Programmable Terminal connected in
Host Link mode can be used for operations such as reading/writing data in the
PC’s I/O memory or reading/changing the PC’s operating mode. (Only 1:1
connections are possible with a Programmable Terminal.)
Expansion Memory Unit
Indicator
UPLOAD+DM Button UPLOAD Button
EEPROM
CPM2C-CN111
(0.1 m)(See note 2.)
CS1W-CN114
(0.05 m)
CPM2B-S CPU Board
Peripheral port
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
1:1 Host Link Communications
CPM2B-S
Commands
Responses
1:N Host Link Communications
(Up to 32 PCs can be connected.)
Commands
Responses
CPM2B-S
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
Peripheral port Peripheral port
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CPM2B-S Features and Functions Section 1-1
No-protocol
Communications
The TXD(48) and RXD(47) instructions can be used in no-protocol mode to
exchange data with standard serial devices. For example, data can be
received from a bar code reader or transmitted to a serial printer. The serial
devices can be connected to the RS-232C port or Peripheral port.
High-speed 1:1 NT Link
Communications
In a 1:1 NT Link, an OMRON Programmable Terminal (PT) can be connected
directly to the CPM2B-S. The PT must be connected to the RS-232C port; it
cannot be connected to the Peripheral port.
One-to-one PC Link A CPM2B-S can be linked directly to another CPM2B-S, CQM1, CPM1,
CPM1A, CPM2A, CPM2C, SRM1(-V2), C200HS or C200HX/HG/HE PC. The
1:1 PC Link allows automatic data link connections. The PCs must be con-
nected through the RS-232C ports; they cannot be connected through the
Peripheral ports.
Bar code
reader
Serial
printer
Inputting data from a bar code reader
Outputting data to a serial printer
CPM2B-S
CPM2B-S
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
Peripheral port
Peripheral port
OMRON PT
CPM2B-S
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
RS-232C port
CPM2B-S CPM2B-S
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
IN000CH IN001CH IN002CH
OUT010CH OUT011CH OUT012CH
RS-232C port RS-232C port
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CPM2B-S Features and Functions Section 1-1
1-1-2 Overview of CPM2B-S Functions
Main function Variations/Details
CompoBus/S Master func-
tions
•Remote I/O devices can be allocated up to 256 I/O points (128 inputs and 128 outputs) in
input area IR 020 to IR 027 and output area IR 030 to IR 037.
•The node numbers can be set to 0 to 7 (128-point mode) or 0 to 15 (256-point mode).
•The communications mode can be set to high-speed mode (max. length 100 m) or long-
distance mode (max. length 500 m).
DeviceNet Slave
functions
•Up to 64 words (32 input words and 32 output words) can be allocated to the DeviceNet
Master’s I/O. The Master’s I/O can be allocated to the following data areas.
IR 000 to IR 049
IR 200 to IR 227
DM 0000 to DM 2047
LR 00 to LR 15
HR 00 to HR 19
AR 00 to AR 23 (CPM2B-S →Master; read-only)
TC 000 to TC 255
•Explicit message communications are supported. Any CPM2B-S data area can be
accessed from the DeviceNet Master.
•The communications speed can be set to 500 kbps (total network length 100 m max.),
250 kbps (total network length 250 m max.), or 125 kbps (total network length 500 m
max.).
Interrupts Interrupt inputs
4 inputs, see note 1.
Response time: 50 µs
Interval timer interrupts
1 input
Set value: 0.5 to 319,968 ms
Precision: 0.1 ms
Scheduled interrupts
One-shot interrupt
High-speed counters High-speed counter
1 input, see note 2.
Differential phase mode (5 kHz)
Pulse plus direction input mode (20 kHz)
Up/down input mode (20 kHz)
Increment mode (20 kHz)
No interrupt
Count-check interrupt
(An interrupt can be generated when the
count equals the set value or the count
lies within a preset range.)
Interrupt inputs in counter mode
4 inputs, see note 1.
Incrementing counter (2 kHz)
Decrementing counter (2 kHz)
No interrupt
Count-up interrupt
Pulse outputs 2 outputs:
Single-phase pulse output without acceleration/deceleration (See note 3.)
10 Hz to 10 kHz
2 outputs:
Variable duty ratio pulse output (See note 3.)
0.1 to 999.9 Hz, duty ratio 0 to 100%
1 output:
Pulse output with trapezoidal acceleration/deceleration (See note 3.)
Pulse plus direction output, up/down pulse output, 10 Hz to 10 kHz
Synchronized pulse control 1 point, see notes 2 and 3.
Input frequency range: 10 to 500 Hz, 20 Hz to 1 kHz, or 300 Hz to 20 kHz
Output frequency range: 10 Hz to 10 kHz
Quick-response input 4 inputs, see note 1.
Maximum input signal width: 50 µs
Input time constant Determines the input time constant for all inputs except for those for IR 001 and IR 002.
(Settings: 1, 2, 3, 5, 10, 20, 40, or 80 ms)
Error log Records the error code.
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