Drive.web smarty dw24 Series User manual

drive.web automation
Installation & Operation Manual
Contents!!!!!!!!!! !!!Page
Design Statements, Warnings!!!!!!!!1, 2
smarty Models, Standard Features!!!!!!2
smarty Terminal Naming, Ratings, and Wiring!!!3, 4
smarty Installation and Front Panel!!!!!!5
smarty Carrier Descriptions!!!!!!!!6
Carrier Terminal Designations, Dimensions, Drawings!7-10
smarty Frequency Input Functions !!!!!!11
Get savvy®, USB Plug and Play, Ethernet Networking!!12, 13
Get started with savvy engineering & design software !13, 14
Upgrade savvy and smarty,savvy-SFD Upgrade 14
savvyPanel®Touch Screen Operator Station!!!!14, 15
smarty Precision Motion Functions and Connections! ! 12
smarty Comms Interfaces, Modbus, EIP ! ! ! !! 12
Free"drive.web!Online Training Seminars!!!!!12
Certification Statements
This process control equipment to be supplied by Class2, LPS, limited power supply.
Design Statements
EMC Standard, EN 61326-1: 2006, Electrical Equipment for Measurement, Control and
Laboratory Use.
"Emissions Class A, Commercial Equipment.
"Immunity Table 2, Industrial Equipment.
LVD Standards, EN 61010-1: 2010, Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use and;
"EN 61010-2-030: Particular Requirements for Testing and Measuring Circuits.
smarty is an industrial controller designed for permanent installation by qualified professionals.
If it is used in a manner not specified herein the protection provided may be impaired.
smarty and its packaging contain recyclable materials
This device is designed to comply with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1)This device may not cause harmful interference, and (2)this device must accept any interference
received, including interference that may cause undesired operation.
This Class [A] digital apparatus is designed to comply with Canadian ICES-003. Cet appareil numerique de la
classe [A] est conforme à la norme NMB-003 du Canada.
Warning! It is essential that you read and understand this entire manual and the entire contents of the savvy
software Help menu before proceeding with your installation and configuration. See page 6 for savvy installation
instructions. For more information and to download manuals and software, go to www.driveweb.com or contact
us. See page 12.
Warning! Your use of savvy software and drive.web devices may cause motors and machinery to power up
with high Voltages or start or operate in an unexpected, dangerous or lethal way. It is essential that you are
completely familiar with all of the equipment and the system design before attempting to program or edit a
program or connect to any live device. It is also essential that a risk assessment is conducted to identify hazards.
Risks must be reduced to tolerable levels.
Warning! You are entirely responsible for the configuration or use of any drive.web product. By configuring
or using these products you agree to indemnify and hold harmless Bardac Corporation, its employees, directors,
officers, distributors, and resellers against the consequences of your configuration or use of the products.
Warning! Information in this manual is subject to change without notice. You are responsible for verifying the
proper operation of your smarty. Special care must be taken after loading new firmware or installing new options.!
smarty HG503894Iss2.0"www.driveweb.com Page /161
drive.web
SMARTY, SAVVY, SAVVYPANEL, SPEEDY, BARDAC, and DRIVE.WEB are trade marks of Bardac
Corporation, registered in the U.S. and other countries.
®
Universal Automation Controller
dw240, dw241,
dw244,
dw248, & dw249
models
smarty

drive.web automation
Warning! Avoid permanent damage to your smarty, never exceed any min or max values. Do not connect
any smarty terminal to mains circuits. See page 5 for IO ratings.
lwIP is incorporated into smarty firmware. lwIP Copyright (c) 2001-2004 Swedish Institute of Computer Science. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or
other materials provided with the distribution.
3. The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE AUTHOR “AS IS'' AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN
NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL
DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR
PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT
LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN
IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Product Identification - smarty
The smarty dw24X Series Universal Automation Controllers (UAC)
consist of a “Cassette” computer module mounted into a “Carrier”
wiring module that provides field wiring for inputs and outputs,
serial ports, expansion ports, and a battery holder.
Find smarty cassette model and firmware version. Use savvy, Get
Detailed Info from smarty contextual menu. See page 6.
Warning! Avoid permanent damage to smarty. Disconnect all
power sources prior to inserting or removing the cassette.
Product Identification - Part Numbers
Model number dw24x is appended with a two or six character extension.
Example; dw240-DM-C4CD
Cassette Model""""""""""""""""""Mounting Type
Cassette Build Standard""""""""""""" D=DINrail, F=Foot, A=Spacer
ModbusRTU Type""""""""""""""""Terminal Type
""""" C=Clamp, S=Screw, P=Plug-in
""""""""""""""""""""""""""Carrier Type
smarty Cassette Models
dw240 Universal Automation Controller.
dw241 Basic automation controller for carrier C1 only.
dw244 UAC for P2 industrial vector drive.
dw248 UAC for E3 open-loop vector drive.
dw249 UAC for CANopen server devices.
Standard Builds A, B, C, and D- Software Options
A=04 and 26, Badds 05 and 25, Cadds 06 and 39, Dadds 10 and 29.
04 ModbusTCP/IP - Slave/server. See page 12.
05 Process Control - Recommended for most applications.
06 Winder Control - Diameter Calc., Taper Tension, Torque Comp.
10 Math - With advanced math functions.
25 EIP/PCCC - Slave/server. See page 12.
26 savvyPanel - Operator station interface. See pages 8, 9.
29 Solar -Calculates sun position azimuth and zenith.
39 Precision Motion -With event, length, position, shaft-lock,
indexing, motion control, cam profile, and more. Page 12.!
smarty HG503894Iss2.0"www.driveweb.com Page /162

drive.web automation
smarty Terminal Naming and Ratings
Ter minal n ames are co ns isten t in t he drive.web savvy software and
on the carrier itself.
24VDC and 0V Terminals are internally connected.
Supply regulated 24VDC ±5%, 100mA plus loads,
to only one pair of 24VDC and 0VDC terminals.
Do not connect to a distributed DC power network.
External 1A fast-acting fuse or current-limiting is required!
Supply from Class 2, LPS, limited power supply only.
AI - Analog inputs. -11VDC to +30VDC, 100kΩ, 1kHz.
AO - Analog outputs. dw241 is unipolar, ~0.2VDC to 10.5VDC,
10mA. All others are bipolar, -10.5VDC to +10.5VDC.
DI - Digital inputs. 50VDCmax, 8VDC threshold, 3V hysteresis. 1kHz.
DO - Digital outputs. 24VDC source, up to 350mA, shared.
Overcurrent protection and software indication. Maximum
Vo l t a g e i s 2 5 . 2 V D C .
1A+ - Example: Encoder 1 Channel A+. Differential, incremental,
quadrature encoder input. 24VDC max, -0.5VDC min.,
0.3VDC minimum differential Voltage. Up to 1MHz.
FI - Frequency/event/digital input. 30Vmax, 100kHz.
TO - Frequency/stepper/digital sinking output. 350mA shared,
30VDC max., 500kHz max. 10kΩpull-up to TPWR (+5VDC
for FT terminals and C5. C5 TO are 5VDC max.).
Caution! TO are sinking outputs without internal over-current
protection. The installing engineer must assess the risk of
overload and provide external protection to avoid damage to the
unit, depending on the installation.
FT - Combined FI and TO, 5VDC max.
CI - Current Input. 100Ωinput impedance. Maximum input is 25mA, 2.5VDC.
TPWR - Timing output power source. 30VDC, 350mA max.
+5V Power supply outputs for use with encoders, sensors, and the
TPWR terminal.
"Maximum total current output is 500mA.
485+ - Example: ModbusRTU serial port non-inverting pin, ‘B’.
smarty Terminals and Wiring
C1 thru C4 Terminal wiring - Strip 7mm(0.28”) or use
ferrules. Use 0.08mm2 (AWG28) minimum. One bare
wire, 2.5mm2 (AWG14) max. Two wires, 0.8mm2(AWG18)
max. One wire with ferrule, 1.5mm2 (AWG16) maximum.
C5 wiring is per contact type. Uses 24-position Molex Mini-Fit
Jr. Housing 5557.
C6 Terminal Wiring - Strip 7mm(0.28”). 1.5mm2 (AWG16)
maximum.
Use shielded cable for runs over 30 meters.
Fast transient over-Voltage 1kV per EN 61000-4-4.!
smarty HG503894Iss2.0"www.driveweb.com Page /163

drive.web automation
Signal Wiring Notes
Use twisted-pair wiring for encoder and serial differential signals.
Outside metal enclosure, use shielded cable with individually
shielded twisted-pairs such as Belden 8163. Ground
shield at one end with a 360° ground clamp where cable
enters “quiet” metal enclosure.
Separate wiring from AC power cables or RF noise sources.
smarty Real-time Clock
The real-time clock is used for time of day and calendar
functions. The clock can be set automatically upon
discovery in the drive.web savvy software, per
preferences. SNTP network time server protocol is
supported. See the savvy user manual for details.
The real-time clock will be maintained for approximately
24hrs after supply power loss with no backup battery.
Alternatively the clock can be powered by the USB port.
Lithium button cell battery, CR2032, 3VDC, commonly
found in convenience stores, is not provided from the
factory due to shipping restrictions.
smarty Installation
smarty is designed for permanent installation by qualified professionals.
Install smarty in metal enclosure with no RF noise source.
DIN rail mounting - Use 35x7.5mm rail per IEC 60715 or EN50022.
Environment - UL/IEC Pollution Degree 2.
Operating temperature, 0°C min., 50°C max.
Storage temperature, -20°C to 60°C.
Altitude 3000m max.
Humidity 95% max. non-condensing.
Clearances must be provided around cassette to promote airflow, 25mm (1”).
smarty Cassette Front Panel
USB port - Peripheral-type micro-B jack. Can be used
for backup power to maintain the real-time clock.
Ethernet port - MDI 8P8C, “RJ45” jack, 100baseTX and 10BaseT,
Full Duplex, Auto Negotiation, Auto-MDIX, IEEE 802.3ab.
Indicator LEDs in front panel:
Status - Blue LED. Status heartbeat pulses twice a second.
Fault - Red LED indicates a fault. Check power supply, connect
with savvy, or contact us at drive.web for more info.
Ethernet link/activity - Orange LED indicates Ethernet
connection and blinks for activity.
100BaseTX - Green LED when 100BaseTX connection is made.
smarty DRIVE Serial Port
8P8C RJ45 Socket
smarty HG503894Iss2.0"www.driveweb.com Page /164
Important Notes:
Drawing is confidential for use in
creating labels for this order only.
Drawing is scaled 300% actual size.
All circles that appear, "white,"
are no color (clear).
Background color to flood beyond
edges.
See attached drawing HJ502441 for
cutout dimensions.
Red color is 19 Fire Red.
Dark Gray is 29 Gray.
Background Gray is 27 Cool Gray.
99.00mm Ref.
Drawing No. Issue: Drawing Title: Drawn by: Property of:
GA502441 1 smarty front label art Ian Bardwell-Jones Bardac Corp.
drive.web
smarty
100
1
2
PoE
lOlOl
Important Notes:
Drawing is confidential for use in
creating labels for this order only.
Drawing is scaled 300% actual size.
All circles that appear, "white,"
are no color (clear).
Background color to flood beyond
edges.
See attached drawing HJ502441 for
cutout dimensions.
Red color is 19 Fire Red.
Dark Gray is 29 Gray.
Background Gray is 27 Cool Gray.
99.00mm Ref.
Drawing No. Issue: Drawing Title: Drawn by: Property of:
GA502441 1 smarty front label art Ian Bardwell-Jones Bardac Corp.
drive.web
smarty
100
1
2
PoE
lOlOl
Important Notes:
Drawing is confidential for use in
creating labels for this order only.
Drawing is scaled 300% actual size.
All circles that appear, "white,"
are no color (clear).
Background color to flood beyond
edges.
See attached drawing HJ502441 for
cutout dimensions.
Red color is 19 Fire Red.
Dark Gray is 29 Gray.
Background Gray is 27 Cool Gray.
99.00mm Ref.
Drawing No. Issue: Drawing Title: Drawn by: Property of:
GA502441 1 smarty front label art Ian Bardwell-Jones Bardac Corp.
drive.web
smarty
100
1
2
PoE
lOlOl
Important Notes:
Drawing is confidential for use in
creating labels for this order only.
Drawing is scaled 300% actual size.
All circles that appear, "white,"
are no color (clear).
Background color to flood beyond
edges.
See attached drawing HJ502441 for
cutout dimensions.
Red color is 19 Fire Red.
Dark Gray is 29 Gray.
Background Gray is 27 Cool Gray.
99.00mm Ref.
Drawing No. Issue: Drawing Title: Drawn by: Property of:
GA502441 1 smarty front label art Ian Bardwell-Jones Bardac Corp.
drive.web
smarty
100
1
2
PoE
lOlOl
Important Notes:
Drawing is confidential for use in
creating labels for this order only.
Drawing is scaled 300% actual size.
All circles that appear, "white,"
are no color (clear).
Background color to flood beyond
edges.
See attached drawing HJ502441 for
cutout dimensions.
Red color is 19 Fire Red.
Dark Gray is 29 Gray.
Background Gray is 27 Cool Gray.
99.00mm Ref.
Drawing No. Issue: Drawing Title: Drawn by: Property of:
GA502441 1 smarty front label art Ian Bardwell-Jones Bardac Corp.
drive.web
smarty
100
1
2
PoE
lOlOl
1 2 3 4 5 6 7 8
1 CAN-
2 CAN+
3 0V
4 No Connection
5 No Connection
6 No Connection
7 NC, Modbus-, A, C2 Only
8 NC, Modbus+, B, C2 Only

drive.web automation
smarty C1 Carrier 1 (dw241 only)
drive.web distributed process control.
10BaseT / 100baseTX Ethernet. See page 4.
USB peripheral, micro B.
Eight bipolar analog inputs.
Eight unipolar analog outputs. Can be used as reference Voltage.
Eight digital inputs. Can be used as event inputs. Page 5.
Eight digital outputs: Overcurrent protection and software indication.
Extra terminals for cabinet-side power; +24VDC, 0V.
smarty C2 Carrier 2 adds to C1
Battery holder for real-time clock: CR2032. Battery not included.
Bipolar analog outputs replace unipolar.
CANopen and ModbusRTU serial ports jack.
XIO port jack for extended IO modules. Up to eight modules.
smarty C3 Carrier 3 adds to C2
Four FT frequency/timing channels, multi-function; Frequency/
event/digital input. Frequency/stepper/digital output, 5V sinking.
Differential, incremental, quadrature encoder input.
ModbusRTU serial port is brought out to terminals instead of the jack in C2.
smarty C4 Carrier 4 adds to C3
Two 4-20mA current inputs. Also 0-20mA, 20-4mA, and 20-0mA.
100Ωinput impedance.
Six frequency/event/digital inputs, 100kHz max. Replaces FT on C3.
Seven frequency/stepper/digital outputs, sinking with connectable TPWR
pull-up rail. 500kHz max. Replaces FT on C3.
Two differential, incremental, quadrature encoder inputs with markers, ABZ,
Replaces single, A, B, encoder input on C3.
Encoder 1, 2; A, B, reconnect terminals.
smarty C5 Carrier 5
Three 24-position Molex "Mini-Fit Jr" headers in lieu of terminals
for ultra-small form factor and easy, plug-in wiring.
All features of C4 except there are no encoder reconnect terminals
and Frequency Inputs FI1 thru 5 and Timing Outputs TO1 thru 5
are combined FT type as in C3, 5V max. FI6 is 30V max. TO6,
TO7 are 5VDC-supplied internally, 5VDC max.
smarty C6 Carrier 6
Compact DINrail enclosure, only 1.05” wide!
All features of C4 except no encoder reconnect terminals.
smarty HG503894Iss2.0"www.driveweb.com Page /165

drive.web automation
Carrier C1, C2, C3, C4, C5, and XIO Side View
Carriers C1 and C2 Terminals and Dimensions
smarty HG503894Iss2.0"www.driveweb.com Page /166
0V
DI1
DI3
DI5
DI7
DO1
DO3
DO5
DO7
0V
A01
AO3
AO5
AO7
AI1
AI3
AI5
AI7
0V
24V
DI2
DI4
DI6
DI8
DO2
DO4
DO6
DO8
0V
A02
AO4
AO6
AO8
AI2
AI4
AI6
AI8
0V
24V
+
-
Clock Battery, CR2032
(Not included) C2 Only
XIO Port, 4P4C;
C2 Only
DRIVE 8P8C CANopen and
ModbusRTU Serial Ports; C2 Only
Width Overall,
105mm (4.11”)
Height Overall,
89mm (3.5”)
DINrail release clip
Overall Height; Back
Panel to Front Panel
76mm (3.00”)

drive.web automation
!
smarty HG503894Iss2.0"www.driveweb.com Page /167
0V
DI1
DI3
DI5
DI7
DO1
DO3
DO5
DO7
0V
A01
AO3
AO5
AO7
AI1
AI3
AI5
AI7
0V
0V
1A+
1B+
0V
0V
FT1
FT3
24V
DI2
DI4
DI6
DI8
DO2
DO4
DO6
DO8
0V
A02
AO4
AO6
AO8
AI2
AI4
AI6
AI8
0V
5V
1A-
1B-
0V
5V
FT2
FT4
0V
0V
0V
0V
0V
24V
0V
A
B
Carrier C3 Terminals and Dimensions
XIO Port 4P4C
DRIVE 8P8C
CANopen Serial Port
Width Overall,
140mm (5.51”)
Height Overall,
87mm (3.43”)
+ -
Real-time Clock
Battery, CR2032.
(Not included)

drive.web automation
smarty HG503894Iss2.0"www.driveweb.com Page /168
0V
DI1
DI3
DI5
DI7
DO1
DO3
DO5
DO7
0V
A01
AO3
AO5
AO7
AI1
AI3
AI5
AI7
0V
0V
1A+
1B+
1Z+
0V
0V
2A+
2B+
2Z+
0V
CI1
0V
FI1
FI3
FI5
0V
0V
TPW
TO2
TO4
TO6
24V
DI2
DI4
DI6
DI8
DO2
DO4
DO6
DO8
0V
A02
AO4
AO6
AO8
AI2
AI4
AI6
AI8
0V
5V
1A-
1B-
1Z-
0V
5V
2A-
2B-
2Z-
0V
CI2
5V
FI2
FI4
FI6
5V
24V
TO1
TO3
TO5
TO7
0V
0V
0V
0V
0V
0V
0V
24V
0V
24V
0V
A
B
0V
1A+
1A-
1B+
1B-
0V
2A+
2A-
2B+
2B-
Carrier C4 Terminals
and Dimensions
XIO Port 4P4C
Width Overall,
210mm (8.27”)
Height Overall,
89mm (3.5”)
Real-time Clock
Battery, CR2032.
(Not included)
+ -
DRIVE 8P8C
CANopen Serial Port

drive.web automation
Spacer Mounting is pictured with hole locations. Four spacers
have clearance for M3 or #6 screws."
smarty HG503894Iss2.0"www.driveweb.com Page /169
Carrier C5 Plug-In
Connectors and Dimensions
Overall Dims.
Width
Height
Depth
Spacer Mount
90mm (3.54”)
73mm (2.87”)
55mm (2.16”)
DINrail
92mm (3.62”)
89mm (3.50”)
76mm (3.00”)
-
+
Clock battery CR2032
(Not included)
XIO Port 4P4C
63mm
(2.48”)
57mm
(2.24”)
J7
J8
J9
DRIVE
XIO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DO2
DO4
+24V
0V
485A
0V
CI1
0V
AI7
AI5
AI3
AI1
DO1
DO3
+24V
0V
485B
0V
CI2
0V
AI8
AI6
AI4
AI2
J9
1A+
1B+
1Z+
0V
2A+
2B+
2Z+
0V
FT1
FT3
FT5
TO6
1A-
1B-
1Z-
+5V
2A-
2B-
2Z-
+5V
FT2
FT4
FI6
TO7
J7
DO6
DO8
+24V
AO7
AO5
AO3
AO1
0V
DI7
DI5
DI3
DI1
DO5
DO7
0V
A08
AO6
AO4
AO2
0V
DI8
DI6
DI4
DI2
J8
63mm
(2.48”)
5mm
(0.20”)
80mm (3.15”)
DRIVE 8P8C
CANopen
Serial Port

drive.web automation
smarty HG503894Iss2.0"www.driveweb.com Page /1610
Carrier C6 Compact DINrail
Terminals and Dimensions
0V
CI2
0V
2Z-
2Z+
2B-
2B+
2A-
2A+
+5V
0V
+24V
0V
TO7
TO6
TO5
TO4
TO3
TO2
TO1
TP
WR
+5V
0V
+24V
+24V
0V
+5V
FI1
FI2
FI3
FI4
FI5
FI6
485
A
485
B
0V
+24V
0V
+5V
1A+
1A-
1B+
1B-
1Z+
1Z-
0V
CI1
0V
Lefthand
‘Flex’ Side
DRIVE 8P8C
CANopen Serial Port
104mm
(4.09”)
27mm
(1.06”)
0V
DO8
DO7
DO6
DO5
0V
DO4
DO3
DO2
DO1
0V
+24V
0V
DI8
DI7
DI6
DI5
0V
DI4
DI3
DI2
DI1
0V
+24V
+24V
0V
AO1
AO2
AO3
AO4
0V
AO5
AO6
AO7
AO8
0V
+24V
0V
AI1
AI2
AI3
AI4
0V
AI5
AI6
AI7
AI8
0V
126mm (4.96”)
Righthand
‘Core’ Side
Clock Battery, CR2032.
Not included.
+ side down. - side facing out.
XIO Port 4P4C

drive.web automation
smarty Frequency Input Functions (FI Terminals)
FI Digital and Event Inputs - Maximum event frequency is
1/(2*FBE cycle s) Hz. For 5ms FBE cycle, the max event
frequency is 1/10ms = 100Hz.
FI and FT thresholds with selectable, internal pull-up or pull-down.
Pull-Down = 2VDC (1.2Vmin, 2.9Vmax)
"Pull-Up = 1.2VDC (0.5Vmin, 1.9Vmax)
FI Counter Inputs - Provide frequency data with adjustable
moving-average filter and count outputs for use with
motion control function blocks.
FI Frequency Inputs - Useful for lower frequencies
~<10kHz. Duty cycle is also measured. Updates every
FBE cycle or two-edge cycle.
smarty XIO Digital IO Module Options (Available Soon)
Up to eight modules may be added.
DINrail modules must be mounted directly to the right of the
smarty carrier or the next XIO module in line.
Easy 4P4C plug-in, 60mm cable is included.
Module dimensions are the same as C1, page 6.
Separate manuals are supplied with each module.
XIO-8H-8H - Eight 120VAC/240VAC inputs and eight
120VAC/240VAC outputs.
smarty HG503894Iss2.0"www.driveweb.com Page /1611

drive.web automation
Set up your computer - Get savvy
With free drive.web savvy software, easily program and
monitor your smarty, perform data trending, and create
distributed control systems.
Go to www.driveweb.com and click on Get savvy, or
contact us to get the latest version of savvy.
smarty USB - Plug and Play
Plug-and-play access to smarty and its local Ethernet
network.
smarty Ethernet Networking & Programming
Assigning an invalid or duplicate IP address will cause serious
network malfunctions!
Find useful networking information. Under the Help menu
click on Getting Started with savvy section.
smartys are shipped with an IP address, 10.189.x.x,
derived from the serial number. The six-octet serial
number always starts with 0-4-bb-x. The last two octets
are used to assign the as-shipped IP address; Example, if
the serial number is 0-4-bb-00-1a-2b, 1a is converted from
hexadecimal to decimal, 26. 2b, similarly, is 43, decimal.
The as-shipped address is 10.189.26.43.
Use Category 5e cable or better, with 8P8C/RJ-45 connectors
for each drive.web device and the host computer.
For systems with more than one drive.web device, use an
Ethernet switch for all drive.web devices and computer.
Get started with savvy
We strongly recommend attending our free online
training seminars. See page 16.
We strongly recommend you read the User Manual
and Getting Started Guides under the Help menu.
Use Create Phantom in the Directory menu to
explore drive.web products and options, design,
and configure offline. Export Data to save your
work. Import Data into phantoms to work offline.
savvy Window Title Bar indicates the current view.
Status Bar,above the viewing area, provides Navigation
Arrows and object and location data.
savvy views are hierarchical with the Device Directory
View at top. Use the Navigation Arrows to go up, back,
or forward. Window menus change as you navigate.
Hover cursor over active object, device, function block,
connection, or parameter icon to view object information
in the Status Bar and reveal a Hover Button.
Click a Hover Button or right-click an active object to
access a Contextual Menu. See below.
savvy functions are limited by password-protected
capability level. See File > Capability...!
smarty HG503894Iss2.0"www.driveweb.com Page /1612

drive.web automation
Device Directory Window
Warning! Changing a device IP address WILL disrupt its
network connections! If a smarty is communicating with
other devices, be prepared for system disruption. In the
File menu choose Utility > Remap Export File to
remap a dw-system file with different IP address(es).
Select File>Administrate>Set IP Addresses for System.
smarty serial number is also its MAC Address.
Enter a valid IP address and click OK.
An icon appears with IP address beneath. Drive-dedicated
models depict the actual frame size of the drive.
If the icon at right appears, a network connection problem
exists. Check connections, LEDs, and that the smarty
IP address is within the computer’s Ethernet subnet mask.
Warning! Importing data into your smarty will result in
immediate execution of that configuration. Dangerous
Voltages and rotating machinery may result! Use
a phantom to preview a configuration.
Directory > Import / Export Data. All device configurations
and connections in the directory in one .dw-system file.
smarty Icon Contextual Menu
Change Name - Name your smarty for easy identification.
Import / Export Device Data... - Load / save configuration
data to / from this smarty only.
Unlock, Lock, Set Password - Choose Restrict
Modification to allow viewing the configuration, or
Restrict All Access.
Click the smarty icon to view the device configuration.
Function Block Engine Window - FBE Menu
(Standard savvy, no SFD)
Add function blocks in the order to be processed. Processing
order is left to right, top to bottom.
Click function blocks to view parameters and details.
Connect between parameters and other drive.web devices.
Warning! Making a connection results in immediate
execution of that connection. Dangerous Voltages and
rotating machinery may result!
Under the File menu, choose New Viewer... and then,
File > Open Device Directory.
With two viewer windows, click a parameter, drag and
drop onto a parameter in the other viewer.
Parameter Contextual Menu - Data is formatted, limited,
and scaled depending on the parameter. Use Get Info or
Re-Scale... to verify or change.
Click parameters for the Setter Box - Increment,
decrement, default, last state, or keyboard entry.
Click blue connection block or arrow to jump to other end.
smarty HG503894Iss2.0"www.driveweb.com Page /1613

drive.web automation
Upgrade savvy and smarty
Upgrade savvy with SFD Signal Flow Diagram.
Upgrade smarty with software options.
Process credit cards or Vouchers online or Coupons offline.
To upgrade savvy, go to the Commerce menu, select
Upgrade savvy, check desired options, click OK.
To upgrade smarty, choose Upgrade Device… in its
contextual menu, check desired options, click OK.
To process Vouchers, choose Pay > Online Via Vouchers
in the Shopping Cart. Enter Voucher codes on separate
lines.
To process Coupons, go to the Commerce menu and
choose Coupon Manager. Enter codes in the top box
and click the Add button and the coupon is recognized.
Click Apply.
savvy-SFD Signal Flow Diagram Upgrade
With savvy-SFD, build systems graphically. The live
drawings are stored in your smarty.
Set drawing borders and annotate multi-page drawings.
A filterable list of function blocks and connections is at the
left of the Signal Flow Diagram showing program
execution order from top down. Change execution
order by dragging function blocks up or down the list. In
this picture, ENC1 Speed function block is moved so that
it is processed after ENC Phase Lock.
savvyPanel Operator Station
Computers, Apple®, and Android™ mobile digital devices
are operator touch stations with savvyPanel. Requires
Windows, Mac OS X, Linux-based Ubuntu, Android,
or iOS®.
Configurations are stored in the drive.web devices.
savvy-SFD upgrade is required to edit or build
savvyPanel systems.
dwOption-26 savvyPanel, must be installed in
drive.web devices to enable the full suite of tiles. A
limited set is available without the option.
Get savvyPanel free from Apple App Store℠and Google Play
When your mobile digital device is connected to the
internet via WiFi, demo mode connects to a live drive
system in our plant in Maryland, USA.
Explore the demo with savvy. Select File > Demo Mode >
Discover Internet Demo Devices.!
smarty HG503894Iss2.0"www.driveweb.com Page /1614
Apple and iOS are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a a service
mark of Apple Inc. Android is a trademark of Google LLC.

drive.web automation
savvyPanel Pages
Systems Page where multiple savvyPanel systems are present.
A savvyPanel system may contain tiles from many drive.web devices.
A drive.web device contributes to only one savvyPanel system.
Touch the systems button, or , in the window bar to
access the systems page from home page. Lock this button
with home password.
Home Page is the first operator page in a savvyPanel system.
Access home page from any operator page with the home
button, . Lock with the home password.
Operator Pages show graphic, page-link, and parameter tiles.
Pages can be renamed. Page name appears in window title bar.
savvyPanel Tiles
Parameter Tiles - Touch a settable parameter to set. Setter
includes slider, keypad, 1x and 10x increment and
decrement, return-to-default, and revert.
Graphic Tiles - Create diagrams with process elements.
Page-Link Tiles - A graphic tile that is also a page-link.
Touch to change the view to that page.
Device Tiles - Link to device’s signal flow diagram in Java-
based savvyPanel. Appears as graphic tile in iOS.
Function blocks enable savvyPanel actions
Alarm Annunciator - Provides a system-wide alarm
annunciation when active. Touch to view page 255.
Presence Monitor - Indicates the presence of a tagged
savvyPanel application viewing a particular page.
Latch and SR Latch - For lighted start-stop pushbuttons.
Setpoint & Monitor - Adjust meter and setter range. Dual
blocks enable dual-display meters.
Enumerated Parameter - In Utility group. Only custom
enumerations appear in the setter and multi-position switch.
savvyPanel Launch, Setup, and Important Notes
See the savvy user manual for detailed instructions.
Launch savvyPanel via command line or batch file.
Limit operators to savvyPanel only. Specify start system and page.
Discover devices automatically, specifically by discovery file,
or filtered by group and/or savvyPanel name.
Operator’s note: If communication with a drive.web
device is interrupted, affected tiles indicate a yellow bar
with a warning symbol. The tile is not updated.
Important Design Note - An over-range enumeration is
required if an out-of-range value could cause a hazard.!
smarty HG503894Iss2.0"www.driveweb.com Page /1615

drive.web automation
smarty Precision Motion Functions, Connections
Special parameter and connection types from I/O function blocks.
Floating Point - IEEE-754 Binary32 values for frequency, speed,
position, and other wide value ranges. Floating point math
function blocks are available for additional processing.
Event - Events are associated with exact count values. Maximum
event frequency is (1/(FBE Timebase seconds)) Hz. Only the
first event is processed per FBE cycle.
Count - Position applications including shaft-lock, motion control,
and registration. 64-bit internal values with precision timing
data.
smarty Comms Interfaces-Modbus & EIP/PCCC
Warning! Use of smarty comms interfaces, ModbusTCP,
ModbusRTU, and EIP/PCCC, may cause motors and
machinery to energize with high Voltages, or start, or
operate in an unexpected, dangerous, or lethal way.
For Modbus specs go to http://modbus.org/specs.php
smarty Comms Server dwOption-04 and -25
Note! You cannot write or force parameters that are read-
only or have incoming drive.web connections.
Click the Comms Server icon in the FBE or SFD view.
dwOption-04 ModbusTCP/IP slave/server
Supported Modbus Function Codes; 1 thru 6, 15, and 16.
Supports up to five simultaneous clients/masters.
dwOption-25 EIP/PCCC Server
Supports PLC5 Typed-Write and Typed-Read commands.
See Appendix B of the savvy User Manual for information
and drive.web parameter IDs mapping to PLC5.
Supports up to two simultaneous clients.
ModbusRTU Type (not available in C1)
M=Master-Client, S=Slave-Server, X=None-e.g. dw241.
Modbus Function Codes FC 01 through 06 and 16 are
supported. Also special Yaskawa Holding Register.
Each server’s Modbus address must be unique on the
network!
All devices on the network must have the same baud rate, up
to 500.0kbps, and the same character framing.
drive.web Training Courses
Free!online interactive training seminars take about one hour.
Specialized online and factory training sessions are also
available.
To register email [e-mail] or call.
smarty HG503894Iss2.0"www.driveweb.com Page /1616
drive.web 40 Log Canoe Circle, Stevensville, MD 21666 USA.
Ph. 410-604-3400, Fax [phone], www.driveweb.com