Oneida Air Systems AXD000009 User manual

The Original
Ultimate Dust Deputy Owner’s Manual
AXD000009
Made in the USA
ZBM000036ULT
8-2014
1.800.732.4065 www.oneida-air.com
U.S. Patent #7,282,074
U.S. Patent # D668409
Vacuum Not
Included
For Customer Service
M - F 8:30 - 5:00 pm EST
866 - 387 - 8822
[email protected]
Regardless of where you purchased your Dust Deputy®, if you
have any questions or issues with missing parts, damage or
replacement issues, please call Oneida Air Systems rst to let
us help to resolve your problem! We fully stand behind our
product and value our customers and want to do everything
possible to make your purchase and experience with Oneida
Air Systems a good one!
O.A.S. © 2014

System Start-Up Information
Read the installation and maintenance instructions as well as the recom-
mended safety practices in this manual and your shop vacuum’s owner’s
manual before assembling and using the Dust Deputy®.
Some dusts are highly ammable or explosive. Learn / know what you
are dealing with. Follow all local, state, federal & NFPA codes and
guide lines.
Safety Instructions to be Strictly Followed.
Wood dust mixtures are highly ammable and can be explosive.
NEVER introduce sparks or sources of ignition into collector.
1.) Dump drum after each use.
2.) Ground system. (See pg. 9) For added safety.
The Dust Deputy® is made from static dissipating plastic. Additional
grounding is recommended for increased safety. See grounding instruc-
tions.
Keep re extinguishers handy at all times.
Can be used for collecting non-ammable liquids.
Dispose of waste in a FIRE SAFE AREA.
NEVER leave wood dust in a building or vehicle.
Always read your shop vacuum owner’s manual for safety proce-
dures regarding the operation of your shop vacuum.
Do not vacuum, or use this Dust Deputy® near ammable or combus-
tible liquids, gases, or explosive dusts, such as gasoline or other fuels,
lighter uid, cleaners, oil-based paints, natural gas, hydrogen, coal dust,
magnesium dust, grain dust, aluminum dust, sugar dust, our dust or
gun powder.
Do not vacuum anything that is burning or smoking, such as cigarettes,
matches, or hot ashes or any hot substance!
To reduce the risk of health hazards from vapors or dusts, do not
vacuum toxic materials unless a HEPA lter is used. Do not use or store
near hazardous materials.
WARNING / SAFETY
1. 10.
Fire Hazards and Codes
Warning! Explosion and re hazard! Never vacuum ammable uids or gas, oil, alcohol, solvents, etc. Do not
operate near ammable uids or gas. Never vacuum warm uids or materials at more than 140 deg. F (60 deg.
C), such as burning cigarettes, ashes, glowing coals, etc.
Warning! Do not vacuum hazardous / carcinogenic dust unless a HEPA lter is installed.
Always keep lter cartridge clean so the vacuum operates properly.
Empty Dust Deputy waste can frequently. Never leave ammable material in your Dust Deputy or shop vacuum.
Oneida Air Systems makes every effort to accurately represent our products and prices, however OAS
reserves the right to make changes to products and prices at any time. As a manufacturer, OAS reserves
the right to change product specications at any time in an effort to achieve better quality products.
Returned Goods Policy
Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery bill prior
to signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are
subject to inspection and investigation by O.A.S. O.A.S. reserves the right to inspect, investigate all returned
products before Buyer’s claim is settled. All products returned for a cash refund must be unused, resaleable and
purchased within 30 days. There are no refunds on ex hose, custom made components or partial kit items. Kits
must be returned in full (all components) for credit. There will be a 25% restocking fee applied to any returned
items. Buyer must call and get an RMA (Return Authorization Number). Merchandise must be shipped
to us prepaid.
Limited Warranty
Terms & Conditions
Oneida Air Systems™ warrants the products manufactured by Oneida Air Systems, for a period of 90 days or
more depending on the product, to the original purchaser from the date of purchase unless otherwise specied.
Purchaser is responsible for returning warranty items to OAS at their expense. All parts must be returned with
an OAS provided Returned Material Authorization Number (RMA#). Any shipment without an RMA will be
refused. Items not manufactured by Oneida Air Systems are limited to their own manufacturer’s warranties. All
electrical items such as magnetic starters, remotes, sensors, pumps and accessories are limited to 90 days.
Oneida Air Systems warrantees that the product will be free from defects in materials and workmanship. This
warranty does not apply to defects due directly or indirectly to misuse, negligence, accidents, abuse, repairs,
alterations, improper wiring or lack of maintenance. This is Oneida Air Systems sole written warranty and
any and all warranties that may be implied by law, including any merchantability or tness, for any particular
purpose, are hereby limited to the duration of this written warranty. Oneida Air Systems does not warrant or
represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Oneida Air Systems’ liability under this warranty exceed the purchase price paid for
the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York,
County of Onondaga.
ONEIDA AIR SYSTEMS SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERTY OR FOR INCIDENTAL, AND CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES
ARISING FROM THE USE OF OUR PRODUCT.
Before Purchasing or Installing a dust collection system the buyer is cautioned to do so in accordance with
prescribed Federal, State, Local, OSHA, NFPA, and any other applicable codes or regulations relating to the
type of dust(s) you are collecting.
SOME TYPES OF DUST UNDER CERTAIN CONDITIONS HAVE THE POTENTIAL TO BE EXPLOSIVE.
Oneida Air Systems is not responsible for how the dust collector is used or installed. Dusts with deagration or
explosion risks, such as wood dust, may require additional safety equipment including but not limited to; vent-
ing, spark detection, suppression systems, back draft dampers or may require installation in an outside location
or in a protected area away from personnel. The customer assumes the responsibility for contacting their insur-
ance underwriter with regard to specic engineering controls or application requirements. (We suggest you
reference NFPA 664, 654 and 68 codes for more information) Oneida Air Dust Collection Systems may not
be suitable for some applications and are not designed to be used in explosive atmospheres. Oneida Air
Systems equipment should only be installed and wired by a licensed electrician following all
applicable local and national electrical codes.

2.
The inlet of Festool dust extractors incorporate a connection to the earth ground to provide a
safe discharge pathway for static electricity that may be generated when wood dust moves through
hose or plastic parts. This grounded inlet works in conjunction with anti-static hoses. Oneida
wants to make certain that our Ultimate Dust Deputy customers understand that there is a ground-
ing pathway that must be maintained.
Oneida has always used static dissipating components in the UDD. The UDD has been third-
party tested to function as specied.
CAUTION! Disconnect vacuum from electrical source before any of the following tests are
performed.
Oneida is recommending that our customers:
• Use only tested anti-static components. Non anti-static hoses, couplers
or connectors could interrupt the anti-static pathway.
• Make certain that the ground plug in your house wall socket is properly
wired and working.
- The anti-static pathway relies on the ground plug in your outlet to be
functional.
- Do not use two-prong to three-prong adapters, extension cords without
a ground prong, etc.
• Install the UDD per our instructions which will ensure the anti-static path-
way is maintained.
• Verify continuity through the anti-static pathway.
- Continuity can be checked using a multi-meter that reads in mega ohms
(see diagram, acceptable values).
- Check from end of hose to earth prong on electrical plug.
• Experiencing any static problems likely means the grounding path is
interrupted. Be certain this is resolved using these instructions or call us
for assistance.
9.
Troubleshooting Maintaining Anti-Static Grounding Pathways
To Prevent Hose Pull Off
Accessories
Dust Deputy® not separating well. (Only a tiny amount of dust should
reach the vacuum.)
Wrap the inlet and outlet of the Dust Deputy with a layer of electrical tape
to increase the friction t.
Use a hose clamp.
Secure with a sheet metal screw.
Low air volume.
Material swirls in cyclone and won’t drop down into drum.
Hose connections not tight.
Air leak. Check cyclone ange / drum lid / barrel. Even small leaks
will affect performance.
Vacuum lter clogged. Blockage in hose.
Air leak in bottom of cyclone / drum lid or dust drum.
Large, bulkier material might swirl. Restart or temporarily cut off air
ow to drop material down.
Due to the varied hose diameters, exible couplers
can be used. They are available at local hardware
stores in the plumbing section. Ensure grounding.
The inlet and outlet of the Dust Deputy® are shouldered and tapered
to adapt to a range of vac hose sizes. If on your model the friction t
isn’t as tight as needed you can do the following:
Part # Description
Plastic Bags
AXS000000
AXS000001
AXD600300 Bag 16 x 14 x 36 1.5 mil
UltraClean Scraper™
Extra Tungston Carbide Blade Set
Part # Description
UltraClean Scraper™
Hollow handle scraper attaches by hose to vacuum
source and sucks debris through handle to container.
Eliminates mess from scraping that usually falls to
oor.
ohms / sq
This diagram shows the
continuous ground from the
grounded prong at the outlet
to hose inlet that is required
for the anti-static grounding
pathway.

Dimensions
Ultimate Kit Contents Plastic Ultimate Dust Deputy® - AXD000009
3.
- Hose 2”x 60” - AXD200060
- Cyclone Plastic - VXC110009
- Molded 9 Gal. Box - SDS090000
- Rubber Latch (2) - AFL000007
- Gasket for Cyclone - AXG000004
- Gasket Neoprene (4’) - RGZ000000
- Foam Block - RMF000060
- Clamp Band - ACB320000
- Tubing 1/4” (3’) - AXD600200
- Plastic Bags (3) - AXD600300
- Grounding Loop (2) - WGX000000
- Anti-Static Metal Tape (12”) - VFA050015*
- SD Elbow - AXD600104
- Hardware - AHK000009
- 1/4 - 20 x 3/4 Hex Head Bolt (6) - AFS015920
- 10-32 x 1” Mach. Screw (4)
Width:
11.25”/
287.75 mm
30.5” /
774.7 mm
Tapered Inlet
15.25”/ 387.35 mm
U.S. Patent #7,282,074 C1
U.S. Patent #D668409
SDS090000
AHK000009
AFL000007 AXD200060
AXD600200
AXD600300
AXD600104
WGX000000
RGZ000000
RMF000060 VXC110009
8.
AXD600000
ACB320000
AXG000004
Assembly Instructions (Cont.)
If hoses are not tight on the inlet, or keep
pulling off, use the included clamp as
shown below.
Hose Clamp
Make sure larger
diameter hoses are
pushed up so they t
tightly over the inlet
* - See pg. 8 for optional Anti-Static Tape use.
Accessories
We recommend always using static conductive hoses and components. If a
non-conductive component is used, the ground pathway must be continued via
conductive tape or wire to bridge the gap between the conductive components.
By bridging this gap, the anti-static grounding pathway will be maintained.
Third Party
Non-Conductive Accessory
(Hoses,Fittings, Adapters,
Wands, etc...)
Conductive Hose
Conductive Wire
Conductive Tape
Conductive Hose

4.
Assembly Instructions for Ultimate Dust Deputy® Kit
1. With a Phillips head screwdriver, attach
the two rubber latches with grounding loops,
one on either side of the dust collection box
using the (4) 10 x 32 x 1” machine
screws included in the hardware
pack. Make sure that the handle of
the latch curves downward when
attached or when in the up position
it points out.
Gasket
2. Take the provided length of gasket, peel
the protective backing off of the gasket
and carefully place the gasket at around
the underside of the box top as shown,
not on the side of the inside lid.
It is very important that there are no
gaps in the gasket where the ends meet.
Make sure they are butted together!
YES
NO
Translucent Dust Deputy used for illustration purposes only.
Front Side
1
2
3
4
1. Put the top of the
latch through the
grounding loop as
shown. 2. Then thread
the loop from the back
through the top hole in
the latch. 3. Thread the
loop back through the
long hole in the latch
so the terminal ends up
behind the top screw
hole. 4. Attach handle
to box as shown.
Note: It is important that the grounding loops be threaded through
the latches in this way.
7.
11. Place included lter into handle space of top valve
inside of box. (Fig. 5) This prevents bag from being
sucked into valve and prevents dust from entering valve if
used without bag. (Light colored lter used for illustration
purposes.)
12. Place bag into box, tucking into corners and folding top
of bag over top of box. (Fig. 6)
Fig. 5
Fig. 6
Fig.6
Assembly Instructions (Cont.)
13. Place top on box and latch down, attach your hoses to the
Dust Deputy® inlet and outlet and you’re ready to go! (Fig.7)
Fig. 7
The UDD has the same footprint and ts onto the various
models of Festool vacuums the same way the Systainer tool
boxes do, because of that, on the Mini and Midi, the UDD will
protrude beyond their perimeters like the Systainer does.
If you want to run the Dust Deputy® without the bag, you must
shut the valve by turning the valve handle 90 degrees. The system
must be air-tight to operate properly. Fig.8 shows valve in open
position.
Note: Before resuming using plastic bags you must vacuum
off the foam lter (Fig. 5) so air ow is not restricted.
Fig. 8

5.
Assembly Instructions (Cont.)
5. Pull up latch with grounding loops so hole
in latch goes over the pin / boss on Dust Box
top.
6. Attach hose from vacuum to the top of the
Dust Deputy® cyclone outlet.
Fig. 5
3. Put Gasket on box top making sure gas-
ket holes line up with bolt holes in top.
4. With a Phillips head screwdriver, attach
the Cyclone with the (6) provided 1/4”x 20
x 3/4” bolts. Tighten in a star pattern as
shown. Do NOT over tighten.
Point inlet at
either latch.
6.
Assembly Instructions (Cont.)
7. Attach SD Elbow with tube tting to vacuum as shown in Fig. 2.
8. Push hose onto SD Elbow (Fig. 2A).
9. Push 1/4” tubing into tube tting in SD Elbow. (Fig. 3)
Fig. 2 Fig. 2A
Fig. 3
10. Push other end of tubing into 1/4” Valve Connector (Fig.4)
Tubing can be cut to desired length.
To remove tubing from valve, you must push end of valve in to release the grip.
Ensure valve is open when using bags. Valve shown in open position.
Fig. 4