Opsytec Dr. Grobel BS-04 User manual

Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D-76275 Ettlingen
Phone: [phone]
Fax: [phone]
[e-mail]
Version 3.0.2E
Manual
Irradiation Chamber BS-04

1 Table of Contents 2
1 Table of Contents
1Table of Contents...............................................................................................................2
2Preface ................................................................................................................................5
3Quick start guide................................................................................................................6
4Directives and Norms........................................................................................................8
5Identification.......................................................................................................................9
5.1 Manufacturer, Ordering of Spares and Customer Service ........................................9
5.2 Change History..........................................................................................................9
5.3 Copyright ...................................................................................................................9
5.4 Identification of the Device.........................................................................................9
5.5 Intended Use ...........................................................................................................10
5.6 Foreseeable Misuse ................................................................................................11
5.7 Legal Information.....................................................................................................12
5.7.1 Limitation of Liability.................................................................................12
5.7.2 Declaration of conformity..........................................................................12
5.7.3 Warranty Terms........................................................................................12
6General..............................................................................................................................13
6.1 Information about this Manual .................................................................................13
6.2 Information about the Symbols................................................................................14
6.2.1 Safety Instructions....................................................................................14
6.2.2 Prohibition Signs ......................................................................................14
6.2.3 Warning Signs..........................................................................................15
6.2.4 Attention ...................................................................................................15
6.2.5 Fire Protection Sign..................................................................................16
6.2.6 Rescue Sign.............................................................................................16
6.2.7 Optional functions.....................................................................................16
6.3 Owner/Operator Information....................................................................................17
6.4 Personnel Requirements.........................................................................................18
6.4.1 Qualifications............................................................................................18
6.4.2 Electrically skilled person.........................................................................18
6.4.3 Qualified person .......................................................................................18
6.4.4 Operators .................................................................................................19
6.4.5 Training and Qualification of Personnel...................................................19
6.5 Personal Protective Equipment...............................................................................20
6.5.1 Protective Gloves .....................................................................................20
6.5.2 Protective Googles...................................................................................20
6.5.3 Safety Boots.............................................................................................20
7Safety Information and Residual Risk ...........................................................................21
7.1 General....................................................................................................................21

1 Table of Contents 3
7.2 Safety Information Concerning Normal Operation ..................................................22
7.3 Radiation Safety ......................................................................................................24
7.4 Safety Information Concerning Service and Repair Work.......................................25
8System Description .........................................................................................................27
9Commissioning................................................................................................................30
9.1 Installing and replacing a lamp................................................................................31
9.2 Attenuator*...............................................................................................................32
10 Commissioning and Use of inter box*...........................................................................33
11 Operating..........................................................................................................................34
12 UV-MAT operation............................................................................................................35
12.1 Switching on ............................................................................................................36
12.2 Switching off ............................................................................................................36
12.2.1 Operation Mode........................................................................................36
12.2.2 Start / Stop Radiation ...............................................................................37
12.2.3 Timer mode ..............................................................................................38
12.3 Dose controlled mode..............................................................................................39
12.4 Dimming 40
12.5 Setup of internal settings.........................................................................................40
12.6 Settings, system behavior........................................................................................40
12.6.1 Channel control........................................................................................41
12.6.2 Chamber factor.........................................................................................42
12.6.3 Units .........................................................................................................43
12.6.4 Setting the menu language ......................................................................43
12.6.5 Status .......................................................................................................43
12.6.6 Sensor Info...............................................................................................44
12.6.7 USB-Settings............................................................................................44
12.6.8 Dec.-separator..........................................................................................44
12.7 Internal settings .......................................................................................................45
12.7.1 Safety time ...............................................................................................45
12.7.2 Operating hours........................................................................................46
12.7.3 Sensor errors............................................................................................46
13 Remote Operation* ..........................................................................................................47
13.1 Software Installation ................................................................................................48
13.2 Connecting with the PC...........................................................................................48
13.3 Software - UV-MAT Control.....................................................................................48
13.4 Working with the software........................................................................................51
13.5 Datalogging* ............................................................................................................53
14 Maintenance .....................................................................................................................54
14.1 Calibration................................................................................................................56
14.2 Errors / Malfunctions................................................................................................56

1 Table of Contents 4
15 Technical Data..................................................................................................................57
16 Spare Parts.......................................................................................................................62
17 Declaration of Conformity...............................................................................................63

2 Preface 5
2 Preface
Dear Customer!
Thank you for choosing a product manufactured by us!
Please take your time to read this manual carefully. Please pay special attention to the safety
instructions.
This is the condition for safe handling and safe operation of the system and its components.
If you have any questions that you do not find answered in this manual, please call us and
we will be pleased to assist you. In addition, we always welcome any suggestions or
proposals for improvement.
Our products undergo constant advanced development; therefore there may be minor
differences between your system and the illustrations given in this Operating Manual.
The information in this operating manual has been checked several times for accuracy.
However, Opsytec Dr. Gröbel GmbH assumes no responsibility for inaccuracies and
reserves the right to change this document. The latest version of the operating instructions
can be found at www.opsytec.de.
2021
Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D – 76275 Ettlingen
Tel.: [phone]
Fax: [phone]
[email protected]
All rights reserved. Re-printing, also extracts, only permitted with written consent of Opsytec
Dr. Gröbel GmbH.
This is a translation of the original operating manual.

3 Quick start guide 6
3 Quick start guide
The quick guide should demonstrate the installation and some of the system functions to
trained personnel. You will find the detailed instructions on page 30. Please pay special
attention to the safety instructions given in the complete manual.
Commissioning:
•Unpack all components and remove the packaging materials.
•The BS-04 is supplied with unmounted UV lamps. You need to install them. The BS-
04 has two groups of lamps (even and odd numbered). Always use the lamps
alternately when using two different types. Open the front door and insert the lamps
into the lamp sockets. This is done by turning the lamp 90°.
•Make sure that the air inlets and outlets are not covered.
•Connect the UV-MAT with the irradiation chamber using supplied cable.
•Connect the sensor(s):
•Mount the sensor(s) in the left-hand sensor holder inside the irradiation
chamber.
•Remove sensor caps.
•Route the sensor cable through cable feedthrough in the rear side of the
irradiation chamber.
•Connect the sensor with the UV-MAT
•Connect the irradiation chamber with mains voltage.
•Switch on the system.
Operation:
•Open the front door of the irradiation chamber and place the objects to be irradiated
in the irradiation chamber.
•Make sure that the built-in sensor is not covered for dose-controlled radiation.
•Close the front door of the irradiation chamber, otherwise the UV LAMPs won’t turn
on.
•Choose Operation mode: continuous irr. (irradiation), timer or dose*
•If necessary, check the irradiation intensity and use and keys to adjust the
radiation intensity.
•Start the irradiation by UV-MAT, depending on your options. At the end of the
exposure open the front door of the irradiation chamber and carefully remove the
irradiated objects. Don’t forget to switch off UV-MAT.

3 Quick start guide 7
Information on safety instructions can be found on page 21.
Information on commissioning can be found on page 30.
Information on how to operation can be found on page 34.

4 Directives and Norms 8
4 Directives and Norms
The system is machinery under Annex II A of the Machinery Directive
and is therefore delivered with a declaration of conformity and with a
CE mark (in accordance with the Machinery Directive).
Directives
EC Directives 06/42/EC (Machinery) (partially observed)
2014/30/EC (EMC)
2014/35/EC (Low voltage)
Harmonized standards
EN ISO 12100:2010 Safety of Machinery –
General Principles for Design
Risk Assessment and Risk Reduction
EN 60204-1:2006
+A1:2009
+AC:2010
Safety of Machinery –
Electrical Equipment of Machines –
Part 1: General Requirements
EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) –
Part 6-2: Immunity for Industrial Environments
EN 61000-6-4:2007
+ A1:2011 Electromagnetic Compatibility (EMC) – Part 6-4: Emission Standard for Industrial Environments

5 Identification 9
5 Identification
5.1 Manufacturer, Ordering of Spares and Customer Service
Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D – 76275 Ettlingen
Tel.: [phone]
Fax: [phone]
[email protected]
www.opsytec.com
5.2 Change History
We reserve the right to make changes in content. Opsytec Dr. Gröbel
GmbH is not liable for any errors in this documentation. No liability shall
be accepted for indirect damages arising from the delivery or use of this
documentation, in as far as this is legally permissible.
Version Changed by Date Change
3.0.0 Paravia 27.08.2020 UV-MAT and PC control added
3.0.2 Paravia 28.01.2021 Remote Switch USB
5.3 Copyright
Opsytec Dr. Gröbel GmbH shall retain the copyright for these operating
manual. The operating manual is intended for the owner/operator and his
personnel.
Copyright in accordance with DIN ISO 16016:
Reproduction and copying of this document, use and disclosure of its
contents are prohibited unless expressly authorized.
Non-compliance may result in a claim for damages. All rights reserved in
case of registration of patent, utility patent, or design patent.
Contraventions may be subject to prosecution.
5.4 Identification of the Device
For internal use at customer site:
Description of machinery: Irradiation chamber BS-04
Year of construction: ……………………..
Machine No. ……………………..
Project no. ……………………...

5 Identification 10
5.5 Intended Use
The irradiation chamber is a controlled radiation-source for different UV
applications like
•Irradiation of bacterial and cell cultures
•PCB and wafer irradiation & cleaning
•Accelerated aging of plastics and similar materials with UV
•Curing / Hardening under inert conditions
It can be equipped with different UV lamps emitting UVA, UVB, UVC or light.
The system is exclusively intended for industrial use. It is forbidden to use the devices
in explosive environments or for general illumination.
•Installation, commissioning, operation, maintenance and service works must solely
be performed by trained and educated, qualified personnel, which observes all
safety regulations and standards.
•Responsibility: Damages resulting from unintentional or unauthorized interventions
terminate every right, to raise warranty or liability claims against the manufacturer.
•Guarantee exclusion: The use of any non-original parts voids the guarantee.
•Environmental protection: Defect parts, which may contain environmentally harmful
substances, must be disposed of accordingly.
•During the operation a high-energy UV and/or visible radiation is generated.
•Operation is only permitted in a dry environment. The installation is horizontal.
•Only suitable for the operation in closed rooms.
•Prior to opening, the system must be disconnected from the voltage and it must be
checked that there is no voltage present.
•Wear gloves for maintenance, cleaning and exchanging the lamps and optical
components.
•The system must not be cleaned when in operation.
•The door must not be opened during irradiation. The front door is monitored. Should
it be opened during the irradiation, the UV lamps will automatically switch off. Since
this is done with a slight delay, the user will possibly be briefly exposed to UV
radiation.
•Any other use than the above mentioned, results in damages to the product.
Furthermore, it is associated with risks such as short circuits, fire and electric
shocks. The entire device must not be changed and/or modified! The safety notes
must be observed at all times.
CAUTION
System may fall down! Device damaging and personal injuries ar
e
possible
•Always carry the system with two persons.