Opsytec Dr. Grobel BS-02 User manual

Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D-76275 Ettlingen
Phone: [phone]
Fax: [phone]
[e-mail]
Version 3.0.2E
Manual
Irradiation Chamber BS-02

1 Table of Contents 2
1 Table of Contents
1Table of Contents...............................................................................................................2
2Preface ................................................................................................................................5
3Quick start guide................................................................................................................6
4Directives and Norms........................................................................................................7
5Identification.......................................................................................................................8
5.1 Manufacturer, Ordering of Spares and Customer Service ........................................8
5.2 Change History..........................................................................................................8
5.3 Copyright ...................................................................................................................8
5.4 Identification of the Device.........................................................................................8
5.5 Intended Use .............................................................................................................9
5.6 Foreseeable Misuse ................................................................................................10
5.7 Legal Information.....................................................................................................11
5.7.1 Limitation of Liability.................................................................................11
5.7.2 Declaration of conformity..........................................................................11
5.7.3 Warranty Terms........................................................................................11
6General..............................................................................................................................12
6.1 Information about this Manual .................................................................................12
6.2 Information about the Symbols................................................................................13
6.2.1 Safety Instructions....................................................................................13
6.2.2 Prohibition Signs ......................................................................................13
6.2.3 Warning Signs..........................................................................................14
6.2.4 Attention ...................................................................................................14
6.2.5 Fire Protection Sign..................................................................................15
6.2.6 Rescue Sign.............................................................................................15
6.2.7 Optional functions.....................................................................................15
6.3 Owner/Operator Information....................................................................................16
6.4 Personnel Requirements.........................................................................................17
6.4.1 Qualifications............................................................................................17
6.4.2 Electrically skilled person.........................................................................17
6.4.3 Qualified person .......................................................................................17
6.4.4 Operators .................................................................................................18
6.4.5 Training and Qualification of Personnel...................................................18
6.5 Personal Protective Equipment...............................................................................19
6.5.1 Protective Gloves .....................................................................................19
6.5.2 Protective Googles...................................................................................19
6.5.3 Safety Boots.............................................................................................19
7Safety Information and Residual Risk ...........................................................................20
7.1 General....................................................................................................................20

1 Table of Contents 3
7.2 Safety Information Concerning Normal Operation ..................................................21
7.3 Radiation Safety ......................................................................................................23
7.4 Safety Information Concerning Service and Repair Work.......................................24
8System Description .........................................................................................................26
9Commissioning................................................................................................................29
9.1 Installing and replacing a lamp................................................................................30
9.2 Attenuator*...............................................................................................................31
10 Commissioning and Use of inter box*...........................................................................32
11 Operating..........................................................................................................................33
12 UV-MAT operation............................................................................................................34
12.1 Switching on ............................................................................................................35
12.2 Switching off ............................................................................................................35
12.2.1 Operation Mode........................................................................................35
12.2.2 Start / Stop Radiation ...............................................................................36
12.2.3 Timer mode ..............................................................................................37
12.3 Dose controlled mode..............................................................................................38
12.4 Dimming 39
12.5 Setup of internal settings.........................................................................................39
12.6 Settings, system behavior........................................................................................39
12.6.1 Channel control........................................................................................40
12.6.2 Chamber factor.........................................................................................41
12.6.3 Units .........................................................................................................42
12.6.4 Setting the menu language ......................................................................42
12.6.5 Status .......................................................................................................42
12.6.6 Sensor Info...............................................................................................43
12.6.7 USB-Settings............................................................................................43
12.6.8 Dec.-separator..........................................................................................43
12.7 Internal settings .......................................................................................................44
12.7.1 Safety time ...............................................................................................44
12.7.2 Operating hours........................................................................................45
12.7.3 Sensor errors............................................................................................45
13 Remote Operation* ..........................................................................................................46
13.1 Software Installation ................................................................................................47
13.2 Connecting with the PC...........................................................................................47
13.3 Software - UV-MAT Control.....................................................................................47
13.4 Working with the software........................................................................................50
13.5 Datalogging* ............................................................................................................52
14 Maintenance .....................................................................................................................53
14.1 Calibration................................................................................................................55
14.2 Errors / Malfunctions................................................................................................55

1 Table of Contents 4
15 Technical Data..................................................................................................................56
16 Spare Parts.......................................................................................................................62
17 Declaration of Conformity...............................................................................................63

2 Preface 5
2 Preface
Dear Customer!
Thank you for choosing a product manufactured by us!
Please take your time to read this manual carefully. Please pay special attention to the safety
instructions.
This is the condition for safe handling and safe operation of the system and its components.
If you have any questions that you do not find answered in this manual, please call us and
we will be pleased to assist you. In addition, we always welcome any suggestions or
proposals for improvement.
Our products undergo constant advanced development; therefore there may be minor
differences between your system and the illustrations given in this Operating Manual.
2021
Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D – 76275 Ettlingen
Tel.: [phone]
Fax: [phone]
[email protected]
All rights reserved. Re-printing, also extracts, only permitted with written consent of Opsytec
Dr. Gröbel GmbH.
This is a translation of the original operating manual.

3 Quick start guide 6
3 Quick start guide
The quick guide should demonstrate the installation and some of the system functions to
trained personnel. You will find the detailed instructions on page 29. Please pay special
attention to the safety instructions given in the complete manual.
Commissioning:
•Unpack all components and remove the packaging materials.
•The BS-02 is supplied with unmounted UV lamps. You need to install them.
•Make sure that the air inlets and outlets are not covered.
•Connect the UV-MAT with the irradiation chamber using supplied cable.
•Connect the sensor(s):
•Mount the sensor(s) in the left-hand sensor holder inside the irradiation
chamber.
•Remove sensor caps.
•Route the sensor cable through cable feedthrough in the rear side of the
irradiation chamber.
•Connect the sensor with the UV-MAT
•Connect the irradiation chamber with mains voltage.
•Switch on the system.
Operation:
•Open the front door of the irradiation chamber and place the objects to be irradiated
in the irradiation chamber.
•Make sure that the built-in sensor is not covered for dose-controlled radiation.
•Close the front door of the irradiation chamber, otherwise the UV LAMPs won’t turn
on.
•Choose Operation mode: continuous irr. (irradiation), timer or dose*
•If necessary, check the irradiation intensity and use and keys to adjust the
radiation intensity.
•Start the irradiation by UV-MAT, depending on your options. At the end of the
exposure open the front door of the irradiation chamber and carefully remove the
irradiated objects. Don’t forget to switch off UV-MAT.
Information on safety instructions can be found on page 20.
Information on commissioning can be found on page 29.
Information on how to operation can be found on page 33.

4 Directives and Norms 7
4 Directives and Norms
The system is machinery under Annex II A of the Machinery Directive
and is therefore delivered with a declaration of conformity and with a
CE mark (in accordance with the Machinery Directive).
Directives
EC Directives 06/42/EC (Machinery) (partially observed)
2014/30/EC (EMC)
2014/35/EC (Low voltage)
Harmonized standards
EN ISO 12100:2010 Safety of Machinery –
General Principles for Design
Risk Assessment and Risk Reduction
EN 60204-1:2006
+A1:2009
+AC:2010
Safety of Machinery –
Electrical Equipment of Machines –
Part 1: General Requirements
EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) –
Part 6-2: Immunity for Industrial Environments
EN 61000-6-4:2007
+ A1:2011 Electromagnetic Compatibility (EMC) – Part 6-4: Emission Standard for Industrial Environments

5 Identification 8
5 Identification
5.1 Manufacturer, Ordering of Spares and Customer Service
Opsytec Dr. Gröbel GmbH
Am Hardtwald 6-8
D – 76275 Ettlingen
Tel.: [phone]
Fax: [phone]
[email protected]
www.opsytec.com
5.2 Change History
We reserve the right to make changes in content. Opsytec Dr. Gröbel
GmbH is not liable for any errors in this documentation. No liability shall
be accepted for indirect damages arising from the delivery or use of this
documentation, in as far as this is legally permissible.
Version Changed by Date Change
3.0.0 Paravia 27.08.2020 UV-MAT and PC control added
3.0.1 Paravia 01.12.2020 Minor corrections
3.0.2 Paravia 28.01.2021 Remote Switch USB
5.3 Copyright
Opsytec Dr. Gröbel GmbH shall retain the copyright for these operating
manual. The operating manual is intended for the owner/operator and his
personnel.
Copyright in accordance with DIN ISO 16016:
Reproduction and copying of this document, use and disclosure of its
contents are prohibited unless expressly authorized.
Non-compliance may result in a claim for damages. All rights reserved in
case of registration of patent, utility patent, or design patent.
Contraventions may be subject to prosecution.
5.4 Identification of the Device
For internal use at customer site:
Description of machinery: Irradiation chamber BS-02
Year of construction: ……………………..
Machine No. ……………………..
Project no. ……………………...

5 Identification 9
5.5 Intended Use
The irradiation chamber is a controlled radiation-source for different UV
applications like
•Irradiation of bacterial and cell cultures
•PCB and wafer irradiation & cleaning
•Accelerated aging of plastics and similar materials with UV
•Curing / Hardening under inert conditions
It can be equipped with different UV lamps emitting UVA, UVB, UVC or light.
The system is exclusively intended for industrial use. It is forbidden to use the devices
in explosive environments or for general illumination.
•Installation, commissioning, operation, maintenance and service works must solely
be performed by trained and educated, qualified personnel, which observes all
safety regulations and standards.
•Responsibility: Damages resulting from unintentional or unauthorized interventions
terminate every right, to raise warranty or liability claims against the manufacturer.
•Guarantee exclusion: The use of any non-original parts voids the guarantee.
•Environmental protection: Defect parts, which may contain environmentally harmful
substances, must be disposed of accordingly.
•During the operation a high-energy UV and/or visible radiation is generated.
•Operation is only permitted in a dry environment. The installation is horizontal.
•Only suitable for the operation in closed rooms.
•Prior to opening, the system must be disconnected from the voltage and it must be
checked that there is no voltage present.
•Wear gloves for maintenance, cleaning and exchanging the lamps and optical
components.
•The system must not be cleaned when in operation.
•The door must not be opened during irradiation. The front door is monitored. Should
it be opened during the irradiation, the UV lamps will automatically switch off. Since
this is done with a slight delay, the user will possibly be briefly exposed to UV
radiation.
•Any other use than the above mentioned, results in damages to the product.
Furthermore, it is associated with risks such as short circuits, fire and electric
shocks. The entire device must not be changed and/or modified! The safety notes
must be observed at all times.
CAUTION
System may fall down! Device damaging and personal injuries ar
e
possible
•Always carry the system with two persons.

5 Identification 10
5.6 Foreseeable Misuse
The following is considered foreseeable misuse:
•Operation of the device without safety devices and equipment.
•Activities of uninstructed personnel on the device.
•Non-compliance with the operating instructions of the owner/operator.
•Ignoring of the operating manual.
•Any other use outside the intended specified use.

5 Identification 11
5.7 Legal Information
5.7.1 Limitation of Liability
All the information in this manual was compiled with consideration of the currently valid
standards and regulations, of the technical standard and our long-standing knowledge
and experience.
The manufacturer shall not be liable for damage in the event that:
•This manual is ignored,
•The device is improperly used,
•Untrained personnel is deployed,
•Untrained personnel operates the machine incorrectly,
•Unauthorized modifications are made,
•Technical changes are made,
•Non-approved spare parts are used.
We shall not be liable for common faults of the device caused by power outage or
failure of the control system.
The actual scope of delivery may be different than the explanations and pictures in this
manual in case of special versions, when additional options are ordered or due to the
latest technical changes.
The obligations agreed in the delivery contract, as well as the legal requirements valid
at the time the contract was concluded shall apply.
5.7.2 Declaration of conformity
The declaration of conformity is in the annex or can be requested from the
manufacturer.
5.7.3 Warranty Terms
The warranty terms and guarantee conditions are governed by the German Civil Code
(BGB). The warranty period is one year unless otherwise agreed in the purchase
documents.

6 General 12
6 General
6.1 Information about this Manual
This manual intends to make handling of this system and its components safe and
efficient. The manual is part of the system and must be kept in its immediate vicinity
where it is accessible for the personnel at any time.
This documentation contains the necessary information for the intended use of the
described system. It is intended for technically qualified personnel who have been
especially trained for operation, laboratory use, quality assurance, service and repair.
The personnel must have read this manual carefully and understood its content before
commencing any work. The basic condition for safe working is observation of all stated
safety information and operating instructions in this manual.
Knowledge and technically faultless implementation of the instructions, safety
requirements, safety information and warnings are a condition for safety in operation,
service and repair. Only qualified personnel has the required professional knowledge to
apply the safety requirements, safety information and warnings stated in this operating
manual in a general way correctly in a concrete situation.
In addition, the local accident prevention regulations and general safety regulations
apply for the area of application of the system.
Illustrations in this manual serve the purpose of general understanding; they may differ
from the actual version.
Apart from this manual the instructions for the installed components included in the
appendix apply.
This operating manual cannot take any possible case of maintenance into account. If
you need further information or if special problems occur that are not treated
extensively enough in this manual please request the required information from the
manufacturer.
For a simple description, the above mentioned components are
collectively referred to as system.

6 General 13
6.2 Information about the Symbols
6.2.1 Safety Instructions
In this manual, safety information is indicated by means of symbols. Safety information
is preceded by signal words that indicate the scope of risk.
To avoid accidents and damage to persons or property, always follow the information
and act prudently.
Throughout the text, you will find the following pictograms with the following meanings:
DANGER
Imminent danger
Possible consequences: death or most serious injuries.
•Prevention
WARNING
Dangerous Situation
Possible consequences: death or most serious injuries.
•Prevention
CAUTION
Possible Situation
Possible consequences: slight or minor injuries. Sometimes also used for
warning of material damage.
•Prevention
Note
Information for use or useful important information
6.2.2 Prohibition Signs
General “Prohibited-sign”

6 General 14
6.2.3 Warning Signs
Warning of optical radiation
(such as UV, IR, or visible radiation)
Warning of hot surface!
Warning of electricity!
6.2.4 Attention
Wear eye protection!
Opaque eye protection must be worn!
Disconnect mains plug from electrical outlet!
Disconnect before carrying out maintenance or repair!
Use hand protection!
Wear foot protection!
Refer to instruction manual/booklet

6 General 15
6.2.5 Fire Protection Sign
Extinguishing hose
Fire extinguisher
6.2.6 Rescue Sign
Emergency exit: marking of all emergency exits with this symbol
6.2.7 Optional functions
* Optional functions, not available for every system

6 General 16
6.3 Owner/Operator Information
The System is used in the commercial sector. The owner/operator of the system is
therefore subject to the legal obligations concerning work safety.
In addition to the safety information in this manual, the generally applicable regulations
valid for the application area of the system concerning safety, prevention of accidents
and for protection of the environment must be noted and complied with.
The following applies in particular:
The owner/operator must acquire information about the valid occupational health
and safety information and in a risk assessment determine additional hazards
incurred due to the special operating conditions at the location of use of the system.
He must implement these in the form of operating instructions for operation of the
system and specifically for the individual work stations.
The owner/operator is obliged to check during the entire lifetime of the system
whether the operating instructions that he generated comply with the current status
of the regulations and update them if necessary.
The owner/operator must assign and define the responsibilities for installation,
operation, rectification of faults, service and cleaning unambiguously.
The owner/operator must ensure that all personnel dealing with the system have
read and understood this manual. Furthermore, he is obliged to provide personnel
training in regular intervals and provide information about risks.
The owner/operator must provide the required personal protective equipment for his
personnel. Furthermore, the owner/operator is responsible that the system is always
in faultless technical condition. To ensure this, the service intervals specified in this
manual and in the technical documents for the individual systems must be observed
and all safety installations must be checked regularly for function and completeness.
The owner/operator must have all safety devices checked regularly for function and
completeness.
The owner/operator must ensure that the operating personnel have knowledge
about first aid measures and local rescue installations.

6 General 17
6.4 Personnel Requirements
6.4.1 Qualifications
WARNING
Risk of injury when personnel are insufficiently qualified!
If unqualified personnel carries out work on the system or stays in the
danger area of the system risks arise that may cause severe injuries and
serious material damage.
•Have all activities carried out only by personnel qualified for the
activity.
•Keep unqualified personnel away from the danger area.
WARNING
Risk of injury when touching live parts or hot surfaces
Generally, low voltage devices like this system can have dangerous live
parts and hot surfaces. All works for transportation, installation,
commissioning, start-up and maintenance must be performed by
respectively trained and responsible, qualified personnel (in accordance
with EN 50110-1 (VDE 0105-100); IEC 60364). Inappropriate behavior
can lead to serious injuries or damages.
During the irradiation the LAMP
temperature may rise up to approx. 60° C.
Caution - risk of burns.
Below, this manual lists the qualifications of the personnel for the various areas of
activity:
6.4.2 Electrically skilled person
Due to their professional training, knowledge and experience and knowledge of the
relevant standards and regulations, electrically skilled persons are able to carry out
work on electrical systems and to recognize and avoid risks independently.
Electrically skilled persons are specially trained for the work environment where they
are working and they know the relevant standards and regulations. Electrically skilled
persons must fulfil the requirements of the valid legal regulations for accident
prevention.
6.4.3 Qualified person
Qualified persons are trained or can be trained by Opsytec Dr. Gröbel GmbH in
extended operation and parameterization of the system as well as in execution of
preventive service work.

6 General 18
In addition, due to their technical training, knowledge and experience and knowledge of
the relevant standards and regulations, they are able to carry out work they have been
assigned and to recognize and avoid possible risks independently.
6.4.4 Operators
Operators use and operate the system in the scope of the intended use. They are
trained by the owner/operator in the work assigned to them and informed about
possible risks.
6.4.5 Training and Qualification of Personnel
In regular instructions and training, operating personnel must be informed about the
special risks when working with and handling the system.
The instruction and training should have the following content:
Hazards when working with the system in normal operation.
Hazards in connection with service, repair and cleaning activities.
Conduct to minimize consequences of accidents.
Conduct in case of accidents.
Rescue of injured persons.
Working without personal protective equipment may cause health damage. The
company supervisor is instructed to pay attention that personnel are wearing
personal protective equipment.
Particular hazards when working on the electrical system.
Instruction and training must be carried out in regular intervals by the owner/operator.
For better tracking, execution of instruction and training should be recorded.

6 General 19
6.5 Personal Protective Equipment
The purpose of personal protective equipment is to protect the personnel from risks
that might affect his safety or health when working.
When executing various activities on and with the system, the personnel must wear
personal protective equipment. This will be pointed out again in the individual chapters
of this manual. Below, personal protective equipment is explained:
6.5.1 Protective Gloves
Protective gloves are used to protect hands from visible and invisible radiation, friction,
abrasion, stabs and deep injuries.
6.5.2 Protective Googles
Protective googles are used to protect eyes from intense visible and invisible radiation.
6.5.3 Safety Boots
Safety boots are used as protection from heavy parts falling down and slipping on
slippery surfaces.

7 Safety Information and Residual Risk 20
7 Safety Information and Residual Risk
7.1 General
The system is state-of-the-art and has been built in compliance with recognized safety
regulations. Nonetheless, its use may constitute risks for life and limb of the operating
and repair personnel (service personnel) or third parties or impairments to the machine.
Operate the system only when its safety devices are in faultless condition. Disruptions
that impair its safety must be rectified at once.
The following safety information must be strictly observed to prevent damage to the
machine and personal injury!
WARNING
Risk of injury when personnel do not read the operation manual!
Prior to commissioning and operation, read the operation manual
completely. Read all safety information and instructions. Negligence
concerning safety information and instructions may cause electric shock
and/or severe injuries.