optimax Ecopax CP428S24MM User manual

Operating Instructions
CP428S24MM
ECOPAX
Certificate of Co formity
Ecopax CP428S2
We certify that the abovementioned product meets the requirements stipulated by:
EEC-Guidelines 98/37/EG and 91 / 368/EWG/2006/42/EG
EMV-Guidelines / EWG89/336-91/263/EMV and 92/31/EMV
The above mentioned product meets the following standards and guidelines:
EN 294-1 dated 1992
EN 1088 dated 1996
EN 0113-3 dated 06-2007
EN 60204-1 dated 1997/1998
EN 55011 dated 1997
EN 61000-4-2/-5 dated 1995/98
EMV 50140 (IEC 1000-4-2/-4) dated 1993
BS EN 13857 2008
For more i formatio o Ecopax Shredders a d the
Optimax®Packagi g Equipme t ra ge a d to fi d
your preferred or appoi ted distributor please call
0333 005 9603 or email optimax@packagi gbra ds.eu.com
©Pac aging Brands Ltd
CP428S24MM Operating Instructions 03.2016
Re-order code: LIT-MAN019
No part of this publication may be reproduced or
transmitted in any form or by any means without the
express written authorisation of Pac aging Brands Ltd.
Optimax® is a registered trademar of Pac aging Brands Ltd.
Ecopax™ is a trademar of Pac aging Brands Ltd.
®
®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
CP428S24MM OPERATING INSTRUCTIONS
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:18 Page 1

®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
3
Importa t Mai te a ce a d Clea i g I structio s
Always ensure that the machine is disconnected from the mains at the power soc et
before opening the housing for cleaning and maintenance wor .
Mai te a ce a d Clea i g of the Cutti g Mecha ism
The gears and the drive chain must be cleaned and greased monthly.
Proceed as follows:
1. Remove the four Allen screws that secure the hood.
2. Fold the hood bac on its hinge.
3. Remove the left side cover of the housing
(7mm soc et spanner required).
4. Use a vacuum cleaner to remove loose dust and dirt. Clean the
chain and gears with compressed air, using appropriate eye and
hand protection.
5. Apply fresh grease to the gears and the drive chain, using a brush
or grease gun.
6. Spray light oil on the bearing plates and cutting blades at the ends
of the cutting mechanism, where the cutter shaft is held by the bearing.
7. Replace the side cover and hood, ensuring that they are both
properly secured.
Repairs must only be carried out by a specialist.
2
Tech ical data:
Loading width – cardboard size: e dless
Cutting width: 420 mm x e dless
Cardboard thic ness: > 20 mm
Production output: 6-9 m2/h
Throughput rate: 14 mtr/mi
Motor capacity: 3,0 kW
Mains voltage: 200/400V 50/60Hz
Dimensions H x W x D: 1100 x 800 x 750 mm
Weight: 252 kg
10
CP428S24MM OPERATING INSTRUCTIONS
Built-in dust extraction device
85439
7
Spray Chai Oil
Grease Spray Chai Oil
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:18 Page 3

Importa t Safety Notes
> All safety elements are designed for safe operation by one person, so
the machine must not be operated by more than one person at a time.
> Distances between the feed opening, the emergency-off switch etc. are designed
for safe operation by adults. Children must be ept away from the machine if it is
connected to a power supply.
> Before using this machine, tie bac long hair and remove nec ties, jewellery,
scarves or other loose items that may present a ris .
> Do not insert fingers into the feed aperture when the machine is running.
> In the event of an emergency, switch off the machine at the main switch or
emergency stop button and disconnect immediately from the mains power supply
> Always ensure that the machine is disconnected from the mains at the power
soc et before opening the housing for cleaning and maintenance wor .
> Repairs must only be carried out by a specialist.
> All Ecopax Shredders are manufactured to exceed the safety requirements outlined
in BS EN ISO 13857:2008 ‘Safety of machinery - Safety distances to prevent hazard
zones being reached by upper and lower limbs’.
This British Standard is the UK implementation of EN ISO 13857:2008 and states
that an opening to the blades of 20mm height must have a minimum safety
distance from the blades to the opening of 120mm.
In line with our policy of providing premium quality equipment, Ecopax shredders
are now manufactured with a safety distance of 140mm.
Operati g I structio s – Start-up
Electrical Co ectio
Connection to a 380/400V 50Hz three phase supply is required for operation of the
CP428S24MM. The CP428S24MM is supplied with a 2 metre power lead with a 16A Ce on
connector, which uses slow blow 16A replacement fuses.
®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
54
CP428S24MM OPERATING INSTRUCTIONS
Extract: Illustration from the EN ISO 13857:2008 regulation.
Table 5 — Reaching through regular openings — Persons of 14 years of age and above
Additio al 20mm
safety guard fitted
to all Optimax
Ecopax Shredders
20mm
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:18 Page 5

®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
76
CP428S24MM OPERATING INSTRUCTIONS
Importa t Operati g I structio s
> This machine is suitable for processing paper materials exceeding
60gsm and corrugated cardboard up to 17mm thic .
> Use of unsuitable materials may result in operator injury, damage to
the machine and accelerated wear or damage of the cutting blades.
> If processing waste pac aging material, always ensure that no hard
objects are concealed in folds or carton flaps.
> If processing cartons containing staples, where possible feed the
cartons through the machine so that the stapled areas fall outside
the feed path and discard these sections.
> Individual staples cannot cause damage to the cutting mechanism, but
ris damage to pac aged contents or injury if left in pac aging material.
Safety
Operating Instructions should be readily available and must be complied with at all times.
Care must be ta en to prevent long hair, loose clothing and jewellery from becoming
caught in the mechanism.
Defects and malfunctions which endanger the safety of the employees must be repaired and the
machine must be put out of operation until these hazards have been eliminated.
Mai te a ce a d service
The machine must be thoroughly chec ed at least once a year by an authorised person.
All safety features must be chec ed every 2-3 months to confirm they have not been
removed or disabled and to identify signs of wear or malfunction.
The cutting mechanism must be regularly chec ed and ept clean (see instructions on
page 3 of this manual).
The cutting rollers must be lubricated periodically, by spraying light oil such as WD40 onto
them through the feed inlet (7) whilst the machine is running.
Operatio
Connect to power supply. Release emergency stop button (9) by rotating it anticloc wise.
When the green light shows (8) the machine is operational. Press the green button (5) to
commence operation.
Feed cardboard material into the feed aperture (7) until the mechanism grips it. Large
pieces of cardboard may require additional support, but hands must be ept well clear of
the feed aperture at all times.
If the thic ness of cardboard fed into the machine is too thic and it jams, press the
emergency stop button to stop the machine, then the reverse button (3) to remove the
cardboard from the machine.
An automatic safety device will activate if a bloc age is not detected by the operator, and
will switch off the machine for 2-3 minutes before resetting. The bloc age should be
removed using the reverse button as above before resuming operation.
Paddi g flap
The flap attached at the rear of the machine converts the processed cardboard into high-bul
void fill.
If separate strips are required, disconnect the two springs situated either side of the flap (10).
Cautio – ensure that processed cardboard can freely exit the outlet channel at all times.
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:18 Page 7

®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
98
CP428S24MM OPERATING INSTRUCTIONS
Packagi g products from Optimax®
Semi a d Fully Automatic
Strappi g Machi es
Heat Shri k Chambers
Air Pillow Void Fill SystemsCardboard Shredders
Semi-Automatic Case TapersPallet Stretch Wrap Tur tables
These units provide a cost effective means of significantly
increasing your pallet stretch wrapping output. They also
reduce operator fatigue caused by repetitive manual pallet
stretch wrapping.
The Optimax®range of strapping machinery is one of the
most comprehensive available to the pac aging professional.
All models feature the every latest strapping technology
designed to offer the user the most effective strapping
solution for their application.
Optimax®heat shrin chambers are available in a range of
chamber capacities to suit a wide variety of product sizes.
Utilising the latest shrin chamber technology, these units
offer the pac aging professional high quality, on demand
heat sealing.
Impulse Heat Sealers
The Optimax®range of high quality impulse heat sealers offer
the ultimate in sealing performance and productivity. From
des top to heavy duty industrial models available, there is an
Optimax®heat sealing solution for any application.
Optimax®case tapers offer integrated carton sealing within an
existing pac aging line or stand-alone system. With minimum
set-up and consistent sealing, these machines are manufactured
to the highest standards, suitable for continued industrial use.
The range of Optimax®carton shredders provide an eco-friendly
means of creating useful loosefill on demand from your waste
cardboard. with models suitable for light to heavy use, Optimax®
cardboard shredders are an excellent way of creating free,
eco-friendly void fill material from your waste pac aging,
while reducing your carbon footprint and landfill costs.
An efficient means of creating void fill material on demand.
Prior to use, air pillow film rolls require minimal storage space
and are less prone to settling or movement during transit than
many conventional void fill materials. Deflation of pillows after
use minimises waste volume.
ENVIRONMENTALLY
RESPONSIBLE
ALTERNATIVE
ENVIRONMENTALLY
RESPONSIBLE
ALTERNATIVE
All Optimax products come with a 12 months parts or return
to base warranty as standard.
Extended warranty options are also available, please as your
authorised Optimax®distributor for more details.
Optimax®Warra ty
For more i formatio o the ra ge of Optimax®
packagi g equipme t please co tact your
authorised Optimax®distributor.
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:19 Page 9

®
OPTIMUM QUALITY MAXIMUM RELIABILITYTM
1110
CP428S24MM OPERATING INSTRUCTIONS
The Optimax®brand is a global
standard that encapsulates the very
best pac aging equipment, innovation,
engineering and consumables available
to the pac aging professional.
Optimax®offers a comprehensive technical advice service and training
programme to ensure you maximise the full operating potential of your
Optimax®pac aging equipment.
Our highly trai ed tech ical team a d
Europea etwork of authorised distributors
ca offer trai i g either o -site or at a
Optimax®trai i g ce tre.
®
The Optimax®aftersales service offers
complete peace of mind via our technical
service centre, highly trained technicians and
comprehensive parts and spares operation.
Please co tact your authorised Optimax®distributor for more i formatio o the
Optimax®ra ge of trai i g a d aftersales mai te a ce a d service packages.
To ensure your Optimax®pac aging
equipment is maintained to the highest
operating standards, the Optimax®technical
service centre provides full technical support
and service for our distinctive and evolving
product range.
In addition to our large stoc holding of spare parts, we
have many years of experience in pac aging equipment
service and repair, which help to minimise the downtime in
your pac aging operation.
OPTIMAX ECOPAX CP428S24MM INSTRUCTIONS A4_Layou 1 29/03/2016 10:19 Page 11