optris 400i User manual

Operator’s Manual
optris®PI
400i/ 450i/ 450i G7/ 640i/ 640i G7/ 05M/ 08M/ 1M
Infrared camera

Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]l
Internet: www.optris.global

Table of contents 3-
Table of contents
Table of contents..............................................................................................................................................3
1General Notes ...........................................................................................................................................7
1.1 Intended use.......................................................................................................................................7
1.2 Warranty .............................................................................................................................................8
1.3 Scope of delivery ................................................................................................................................9
1.4 Maintenance .......................................................................................................................................9
1.4.1 Cleaning......................................................................................................................................9
1.5 Model overview.................................................................................................................................10
2Technical Data ........................................................................................................................................11
2.1 General specifications ......................................................................................................................11
2.2 Electrical specifications.....................................................................................................................15

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2.3 Measurement specifications.............................................................................................................16
2.4 Optical specifications........................................................................................................................20
3Mechanical Installation ..........................................................................................................................29
3.1 Dimensions.......................................................................................................................................29
3.2 Changing the lens.............................................................................................................................36
3.3 Fixing the focus of the lens (only for PI 05M/ 08M/ 1M)...................................................................37
3.4 Mounting accessories (optional).......................................................................................................39
3.5 High temperature accessories..........................................................................................................40
3.5.1 CoolingJacket Advanced ..........................................................................................................40
3.5.2 Laminar air purge for CoolingJacket.........................................................................................44
3.5.3 Outdoor protective housing.......................................................................................................45
4Electrical Installation..............................................................................................................................46
4.1 Process interface..............................................................................................................................47

Table of contents 5-
4.1.1 PIN allocation............................................................................................................................49
4.1.2 Industrial Process Interface (optional)......................................................................................51
4.2 Example for a Fail-Safe monitoring of the PI with a PLC .................................................................54
4.3 USB cable extension ........................................................................................................................56
5IRmobile App...........................................................................................................................................59
6Software PIX Connect ............................................................................................................................61
6.1 Installation and initial start-up...........................................................................................................62
6.2 Software window...............................................................................................................................64
6.2.1 Basis features of the software PIX Connect.............................................................................66
7Basics of Infrared Thermometry ...........................................................................................................69
8Emissivity................................................................................................................................................75
8.1 Definition...........................................................................................................................................75
8.2 Determination of unknown emissivity ...............................................................................................77

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8.3 Characteristic emissivity ...................................................................................................................79
Appendix A –Table of emissivity for metals ...............................................................................................80
Appendix B –Table of emissivity for non-metals .......................................................................................82
Appendix C –Quick start for serial communication...................................................................................83
Appendix D –Interprocess Communication (IPC) ......................................................................................85
Appendix E –PIX Connect Resource Translator ........................................................................................86
Appendix F –Wiring diagrams PIF ...............................................................................................................87
Appendix G –Declaration of Conformity .....................................................................................................91

General Notes 7-
1 General Notes
1.1 Intended use
Thank you for choosing the optris®PI infrared camera.
The optris PI calculates the surface temperature based on the emitted infrared energy of objects
[►7 Basics of Infrared Thermometry]. The two-dimensional detector (FPA - focal plane array) allows a
measurement of an area and will be shown as thermal image using standardized palettes. The radiometric
processing of the picture data enables the user to do a comfortable detailed analysis with the software
PIX Connect.
The PI is a precise instrument and contains an extremely sensitive infrared detector and a high-
quality lens.
The alignment of the camera to intensive energy sources (e.g. devices which emit laser
radiation or reflections of such equipment) can cause an irreparable defect of the infrared
detector. This is also valid if the camera is switched off.
Such kinds of damages are excluded from warranty.
Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.

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•Avoid abrupt changes of the ambient temperature.
•Avoid static electricity, arc welders, and induction heaters. Keep away from very strong EMF
(electromagnetic fields).
•In case of problems or questions which may arise when you use the infrared camera, please
contact our service department.
► All accessories can be ordered according to the referred part numbers in brackets [ ].
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur contact the customer
service at once. The warranty period covers 24 months starting on the delivery date. After the warranty is
expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product
components. Warranty does not apply to damages, which result from misuse or neglect. The warranty also
expires if you open the product. The manufacturer is not liable for consequential damage or in case of a non-
intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.

General Notes 9-
1.3 Scope of delivery
•PI 400i, PI 450i, PI 450i G7, PI 640i, PI 640i G7, PI 05M, PI 08M or PI 1M incl. 1 lens
•USB-cable:
1 m (standard scope of supply, no IP67 protection class)
1 m, 3 m, 5 m, 10 m, 20 m (optional, for industrial applications, with IP67)
•Table tripod
•Process interface cable incl. terminal block (1 m)
•Software package PIX Connect
•Operators manual
•Aluminum case
•PI 450i/ 450i G7/ 640i/ 640i G7 only: robust hard transport case (IP67)
1.4 Maintenance
Never use cleaning compounds which contain solvents (neither for the lens nor for the housing).
1.4.1 Cleaning
Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid
tissue (moistened with water) or a lens cleaner (e.g. Purosol or B+W Lens Cleaner).

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1.5 Model overview
The cameras of the PI series are available in the following basic versions:
Model
Model code
Temperature range
Spectral range
Frame rate
Typical applications
PI 400i/ PI 450i
IR
-20 to 900 °C
200 to 1500 °C (optional)
8 –14 µm
80 Hz
Real-time thermographic images in high speed;
Detection of smallest temperature differences (PI 450i)
PI 450i G7
IR
200 to 1500 °C
150 to 900 °C
7.9 µm
80 Hz/ 27 Hz
Measurement of glass (with Line-Scanning mode)
PI 640i
IR
-20 to 900 °C
200 to 1500 °C (optional)
8 –14 µm
32 Hz
Pin-sharp radiometric recordings in real time, Detection
of smallest temperature differences
PI 640i G7
IR
200 to 1500 °C
150 to 900 °C
7.9 µm
32 Hz
Measurement of glass (with Line-Scanning mode)
PI 05M
IR
900 to 2450 °C
500 –540 nm
Up to 1 kHz
Measurement of metallic surfaces, graphite or ceramics
with short wavelengths
PI 08M
IR
575 to 1900 °C
780 –820 nm
Up 1 kHz
Measurement of metallic surfaces, graphite or ceramics
with short wavelengths, especially for laser applications
PI 1M
IR
450 to 1800 °C
0.85 –1.1 µm
Up to 1 kHz
Measurement of metallic surfaces, graphite or ceramics
with short wavelengths
Table 1: Model overview