ORBOT MICRO HOSOM User manual

OPERATING MANUAL
(US)
2020
TWIN-HEAD ORBITAL STAIR & UPHOLSTERY TOOL

All ORBOT equipment has been carefully tested and inspected at our USA factory.
ORBOT MICRO machines are guaranteed for 30 days from the date of original purchase
against defects or workmanship made during manufacture. Within the guarantee period
we undertake at our discretion, to repair or replace any part found to be defective, free of
charge to the purchaser with subject to the following conditions:
Claims made under the terms of the guarantee must be supported by the original invoice
issued at the time of sale along with the machine serial number.
For claims under this guarantee contact the supplier from whom you’ve purchased the
product who will arrange the appropriate action. Do not initially return the product as this
could lead to transit damage.
Neither ORBOT nor its distributors will be held responsible for any incidental or
consequential loss.
This guarantee does not cover:
• Periodic maintenance, repair or replacement of parts due to normal wear and tear.
• Damage caused by accident, misuse or neglect, re or the tting of other than genuine
ORBOT parts. • Defects in other than genuine ORBOT parts, repairs, modications or
adjustments made by other than an ORBOT service engineer or authorized service dealer.
• Costs and risks of transport relating directly or indirectly to the guarantee of this product.
• Consumable items such as brushes, drivers, velcro discs, gliders, pads and so forth.
ORBOT has a policy of continual product development and we reserve the right to alter
specications without prior notice.
WARRANTY
MACHINE DATA
Model:
Serial:
Date of Purchase:
Dealer:
Address:
Phone Number:
Sales Representative:
2

Warranty
Table of Contents
Safety Instructions
ORBOT MICRO Set-up
Guide to Genuine ORBOT MICRO Accessories
Machine Operating Instructions
User Maintenance & Troubleshooting
Additional Maintenance & Service Information
Disposal & Recycling Information
Appearance of Your ORBOT MICRO
Technical Specications
ORBOT MICRO Parts Diagrams & Parts Listing
2
3
4 - 7
8
8 - 9
9 - 10
10 - 11
12
12
12
13
14 - 15
TABLE OF CONTENTS
3

WARNING
This instruction manual is furnished with each ORBOT MICRO . The entire manual should be
read carefully before using the ORBOT MICRO and retained for future reference.
GENERAL SAFETY RULES
Read all instructions. Failure to follow all instructions listed below may result in electric
shock, re and/or serious injury. The term “power tool” in all the warnings listed below
refers to your ORBOT MICRO .
SAVE THESE INSTRUCTIONS
Work Area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gasses or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and others away while operating tool. Distractions can cause you to lose control.
Electrical Safety
d) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets
will reduce risk of electric shock.
e) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock.
f) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
g) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
h) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
i) Guard against electrical shock. Recommended using tool on GFI (Ground Fault Interrupter)
or RCD (Residual Current Device) protected circuit (rated residual current of 30 mA or less).
Personal Safety
j) Stay alert, pay attention and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
SAFETY INSTRUCTIONS
4
1
This instruction manual is furnished with each Cyclo®Model 5, 5-Pro, 5C & 6CE Electric Dual Head Orbital Polisher. The entire manual should be read carefully
before using the Cyclo Dual Head Orbital Polisher and retained for future reference.
SAFETY INSTRUCTIONS
GENERAL SAFETY RULES
WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all
the warnings listed below refers to your mains-operated (corded) power tool or battery–operated (cordless) power tool.
WARNING
Read and understand tool manual before work
starts to reduce risk of injury to operator, visitors,
and tool.
WARNING
Practice safety requirements. Work alert, have
proper attire, and do not operate tools under the
influence of alcohol or drugs.
WARNING
Eye protection must be worn at all times. Eye
protection to conform to ANSI Z87.1.
WARNING
Ear protection to be work when exposure to sound
exceeds the limits of applicable federal, state, or
local statutes ordinances and/or regulations.
WARNING
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
WARNING
To avoid accidental starting, unplug the cord when
the tool is not being used, when changing
accessories, and when adjusting or cleaning tools.
SAVE THESE INSTRUCTIONS
Work Area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
d) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
e) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
f) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
g) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
h) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the
risk of electric shock.
i) Guard against electrical shock. It is recommended to use this tool on a GFI (Ground Fault Interrupter) or RCD (Residual Current Device)
protected circuit with a rated residual current of 30 mA or less.
Personal Safety
j) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal
injury.
k) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
l) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.
m) Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may
result in personal injury.
n) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
o) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
p) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
Power Tool Use and Care
q) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the
rate for which it was designed.
r) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and
must be repaired.
s) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
t) Store idle power tools out of the reach of children, and do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained users.
u) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
v) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

WARNING
k) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
l) Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
Carrying power tools with your nger on the switch or plugging in power tools that have
the switch on invites accidents.
m) Remove any adjusting key or wrench before turning the power tool on. A wrench or key
left attached to a rotating part of the power tool may result in personal injury.
n) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
o) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
p) If devices are provided for the connection of dust extraction and collection facilities, ensure
connections and properly used. Use of these devices can reduce dust-related hazards.
Power Tool Use and Care
q) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
r) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
s) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
t) Store idle power tools out of the reach of children, and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
u) Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
v) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
w) Use the power tool, accessories and tool bits etc. in accordance with these instructions
and in the manner intended for the particular type of power tool, taking into account the
working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
Service
x) Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Safety Warnings
y) Read all safety warnings, instructions, illustrations and specications provided with this
power tool. Failure to follow all instructions listed below may result in electric shock, re
and/or serious injury.
z) Operations for which the power tool was not designed may create a hazard and cause
personal injury.
aa) Do not use accessories which are not designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not
assure safe operation.
SAFETY INSTRUCTIONS
5

Safety Warnings
bb) The rated speed of the accessory must be at least equal to the maximum speed marked on
the power tool. Accessories running faster than their rated speed can break and y apart.
cc) The outside diameter and the thickness of your accessory must be within the capacity
rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or
controlled.
dd) The arbor size of wheels, anges, backing pads or any other accessory must properly t
the spindle of the power tool. Accessories with arbor holes that do not match the mounting
hardware of the power tool will run out of balance, vibrate excessively and may cause loss
of control.
ee) Do not use a damaged accessory. Before each use inspect the accessory such as backing
pad for cracks, tear or excess wear. If power tool or accessory is dropped, inspect for
damage to install an undamaged accessory. After inspecting and installing an accessory,
position yourself and bystanders away from the plane of the rotating accessory and run the
power tool at maximum no-load speed for one minute. Damaged accessories will normally
break apart during this test time.
ff) Wear personal protective equipment. Depending on application, use a face shield, safety
goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves
and workshop apron capable of stopping small abrasive or workpiece fragments. The eye
protection must be capable of stopping ying debris generated by various operations. The
dust mask or respirator must be capable of ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may cause hearing loss.
gg) Keep bystanders a safe distance away from work area. Anyone entering the work
area must wear personal protective equipment. Fragments of workpiece or of a broken
accessory may y away and cause injury beyond immediate area of operation.
hh) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into the spinning accessory.
ii) Never lay the power tool down until the accessory has come to a complete stop. The
spinning accessory may grab the surface and pull the power tool out of your control.
jj) Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
kk) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the
housing and excessive accumulation of powdered metal may cause electrical hazards.
Kickback and Related Warnings
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions as given below.
ll) Maintain a rm grip on the power tool and position your body and arm to allow you to
resist kickback forces. Always use auxiliary handle, if provided, for maximum control over
kickback or torque reaction during start up. The operator can control torque reactions or
kickback forces, if proper precautions are taken.
mm) Keep hands away from rotating accessory. Accessory may kickback over your hand.
nn) Do not position your body in the area where power tool will move if kickback occurs.
Kickbackwillpropelthetoolinadirectionoppositetothewheel’smovementatthepointofsnagging.
oo) Use special care when working corners, sharp edges etc. Avoid bounding and snagging
the accessory. Corners, sharp edges or bounding have a tendency to snag the rotating
accessory and cause loss of control or kickback.
SAFETY INSTRUCTIONS
6
WARNING

WARNING
SAFETY INSTRUCTIONS
When using electric tools, basic safety precautions should always be followed to reduce the risk of
re, electric shock, and personal injury, including but not limited to the following:
Grounding Instructions
pp) The ORBOT MICRO should always be electrically grounded while in use to protect the
operator from electric shock. This tool is equipped with an approved three-conductor cord
and three-prong grounding type plug to t the proper grounding type receptacle. The
green or green/yellow conductor wire in the cord is the grounding wire. Never connect
Green or Green/Yellow wire to live terminal. If any doubt as to whether the wall
receptacle is properly grounded, you should have it checked by a qualied electrician.
DO NOT CUT OR REMOVE THE THIRD (GROUND)
PRONG FROM THE POWER CORD PLUG.
Extension Cord
qq) With the ORBOT MICRO, use only three-wire extension cords that have three-prong
grounding type plugs and three-pole receptacles that accept the tool’s plug. Replace or
repair damaged cords. When using this tool at a distance from the power source, a three
conductor grounding type extension cord of ADEQUATE SIZE must be used for safety and
to prevent the loss of power and overheating.
Extension Cord Length: 0-100 feet (0-30 m), 101-250 feet (30–76 m)
Size of Wire in Cord: 18 AWG (0.75mm2), 16 AWG (1.0 mm2)
Motor
rr) Your ORBOT MICRO is powered by a sturdy motor. Be certain your power supply agrees
with that shown on the name plate (a.c. means alternating current). Variance in your power
supply’s voltage may result in loss of power and overheating. This tool is factory tested. If it
will not operate, check electric supply for blown fuses; check plug and electrical receptacle
for proper contact.
Additional Safety Instructions:
ss) Do not Abuse Cord. Do not force sharp bend in cord, especially where it exits the
handle and particularly when curling cord for storage.
tt) Maintain Tool with Care. Keep tool clean for better and safer performance. Follow
lubricating and changing accessories instructions. Inspect cord periodically and, if
damaged, have repaired necessary. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease. Using compressed air,
blow dry the bearings under the heads or pads. Blow out dirt or lint inside the motor case.
Only perform with the power cord disconnected and with proper eye protection.
uu) Keep Work Area Clean. Cluttered areas and benches invite injuries.
vv) Use the Right Tool. Do not force a small tool to do the job of a heavy-duty tool.
ww) Use Proper Support. Ensure you provided proper support for the work piece.
A loose work piece may be propelled by the tool if not supported or xed in place.
xx) Check Damaged Parts. Before use, check guard carefully for damage to determine if
it operates properly. Check alignment and binding of moving parts, breakage, mounting,
etc. that may affect operation. Do not use tool if switch does not turn tool on and off.
yy) Use only Orbot Micro Recommended Products. Use only recommeneded
accessories or attachments within these instructions to present a risk of personal injury.
zz) Recommend Using Residual Current Device. Use residual current device (rated
residual current of 30 mA or less. In US and Canada, a residual current device is also
known as a ground fault circuit interrupter (GFCI), ground fault interrupter (GFI) or an
appliance leakage current interrupter (ALCI). In Australia, sometimes known as “safety
switches” or simply “RCD” and in UK they can be referred to as “trips” or “trip switches.”
7
WARNING

6
Attaching Head Assemblies, Quick Connect Adapters, Scrub Brushes, ProGuard Orbital Backing Plates and other
accessories.
r) Lay the polisher upside-down on your lap, a bench or flat surface. You may also use the cardboard insert removed from
inside the polisher box to support polisher and hold it in place.
s) Fit the flat wrench around the hex nut-like adapter part of the counterweight.
t) Hold the counterweight nut with the flat wrench (see left hand in diagram), and thread the attachment clockwise. into the
counterweight nut (see right hand).
u) Do not over-tighten but use a firm grip for a hand tightening. Repeat the installation procedure for the other side.
Detailing Polishes and Products Selection – CTI Pro Paint Care™ Line and Other Leading Professional Products
Cyclo products are specifically formulated for the speed, action, and weight of the Cyclo Polisher. While many other professional grade machine-application
polishes are also proven to give satisfactory results, the company’s recommendation for superior results are the field-proven Genuine Cyclo CTI products
and Genuine Cyclo Accessories. For additional information on use and application of other leading professional quality polishes and products, please visit
our website’s support section at www.cyclotoolmakers.com.
Selection of the appropriate detailing chemical is essential for proper results. Many polishes can remove light scratches, and there are products specifically
designed to remove swirl-marks and holograms. There are more aggressive products and it is important to understand the difference between a polish, wax
and sealant. When using these products, read all instructions carefully and we recommend that you always use the least aggressive product and pad
combination necessary for your finish condition.
v) CTI Pro Paint Care Heavy Compounding Gel – Removes scratches, heavy oxidation, orange peel, acid rain damage and other defects.
Aggressive cutting and compounding polish for use on any surface.
w) CTI Pro Paint Care Light Compounding Liquid – Eliminates hairline scratches and oxidation. Leaves a smooth surface ready for polishing. Follow
with our CTI 1 Pass Express™, then our Protective Sealant (Pro Paint Care Polish and Protective Sealant) or Finishing Wax.
x) CTI Pro Paint Care CTI 1 Pass Express™ – Safely removes swirls, haze, light scratches, mild oxidation and surface contaminants while restoring
depth and brilliance. Use in a one-pass application for express polish and seal. Optionally follow with CTI Protective Sealant or CTI Finishing Wax to
lock-in the new car shine. Excellent on all painted surfaces, gel coats and clear coats.
y) CTI Pro Paint Care Polish and Protective Sealant – Our Polish and Protective Sealant is a highly protective sealant that will give your surface up to
6 months of durable protection and brilliant gloss. Shows your paint’s original new car shine. Use on all painted and gel coat surfaces.
z) CTI Pro Paint Care Finishing Wax:This easy to apply cream wax will give your surface excellent UV protection and incredible brilliant gloss. Shows
your paint’s original new car shine. Use on all painted and gel coat surfaces.
Metal Polishes and Sealants – CTI Metal Polishes and Sealants Line and Other Leading Professional Products
Cyclo products are specifically formulated for use with the Cyclo Polisher and though some machine application type polishes
may give satisfactory results, we recommend that for the BEST results only the laboratory and field tested Genuine Cyclo
Accessories and products be used with the Cyclo Polisher. For additional information on use and application of other leading
professional quality polishes and products, please visit our website’s support section at www.cyclotoolmakers.com.
aa) CTI Metal Polish Free FliteTM Cleaner-Polish – With one easy step this aggressive rubbing compound removes corrosion,
oxidation and surface film while also leaving a polished finish that is absolutely stunning. For quality that meets high
government standards for its aircraft, insist on Free Flite Cleaner-Polish for your stainless steel, aluminum, billet parts, chrome
and virtually every metal that needs polishing.
bb) CTI Metal Polish Free FliteTM Protective Sealant – Specially formulated to bond to bare metal, allowing you to deoxidize the
surface and effortlessly remove finishing scratches. Plus, its protective coat helps prevent further oxidation. Great for chrome.
Use after Free-Flite Cleaner-Polish to seal and lengthen protection interval.
CTI Pad Care™ Products – CTI Pad Care pad cleaning products dissolve compounds and polishes, removes build-up
that can destroy pads. Excellent for bio-friendly wheel and tire cleaning.
cc) CTI Pad Care High Concentrate – Our concentrated formula is ready for dilution with water and use with a spray
applicator. Dilute then spray directly onto each pad or brush for deep cleaning. Or, mix with warm water to soak pads
and scrub brushes after use.
dd) CTI Pad Care Cleaner With Spray Applicator – Convenient and ready for use. No mixing necessary. Simply spray
each pad, brush or other accessory 3 to 4 times for a deep cleaning. Dissolve embedded polishes and compounds,
remove wax build-up and pollutants to extend the life of pads. Perfect for clean and care of scrub brushes as well.
Guide to Genuine Cyclo Accessories
The following information will assist you in selecting the appropriate accessory for use with the Cyclo Polisher. For additional tips and application guides, please
refer to the application chart included on the back cover of this manual.
ORBOT MICRO SET-UP
8
Attaching Velcro Driver Plates and Scrub Brushes
a) Lay the ORBOT MICRO upside-down on your lap, bench or at surface.
b) Fit the at wrench around the hex nut-like adapter part of the counterweight.
c) Hold the counterweight nut with the at wrench (see left hand in diagram).
Thread attachment clockwise into the counterweight nut (see right hand).
d) Do not over-tighten. Use a rm grip for hand tightening.
Repeat the installation procedure for the other side.
Genuine Velcro Driver Plates
a) Velcro driver plate (VDP) specically designed for ORBOT.
This unique velcro system makes the pads stick to the driver.
Velcro needs replacing (generally at about 200+ hours). Simply
take off the velcro driver plate and replace with a new one.
Genuine ORBOT MICRO SuperZorb Pads
b) Our exclusive ORBOT MICRO SuperZorb Pads are one of the
primary components that help to extract an essential amount of
soil from the carpet bers. They also play an important role to
achieve fast dry times. Designed to t perfectly on the ORBOT
MICRO, SuperZorb Pads are washable and can be reused
hundreds of times.
Genuine ORBOT MICRO AkwaStrip Pads
c) The AkwaStrip Pad is a chemical-free stripping pad used to
achieve excellent results with just water. Used for deep cleaning
and to remove wax off of vinyl, VCT, linoleum, wood, safety
tiles, and more. An AkwaStrip Pad, used on both sides, cleans
an approximate area of 1000-2000 sq. ft (100 to 200m²),
depending on oor type and the level of wax and soil. Make
sure to thoroughly rinse with clean water after each use.
Genuine ORBOT MICRO Scrub Brush Selection Guide
Their action mimics the motion of hand-scrubbing. Simply attach two brushes so you can clean carpet,
upholstery, boat decks, tile, grout and more. The orbital motion combined with the brushes’ high
quality bristling safely cleans leather, fabric, upholstery and carpets. Each brush kneads and scrubs
vibrating loose any soil or debris. The brushes do not spin, which could damage fabrics and carpet.
Brushes available in 4 varieties. Each made of durable nylon bristles modied for specic applications.
Use Environ HP, our exclusive “green” encapsulation carpet cleaner to remove the tough stains.
d) Gray Ultra Soft Upholstery Brush
(Upholstery, Fine Carpets, Fine Interiors)
i. Flexible bristles, agged (ends) for softness and
water-carrying capacity.
ii. Recommended applications: Ideal for use on headliners,
leather, and other fragile upholstery
iii. Natural ber ne carpets
GUIDE TO GENUINE ORBOT MICRO ACCESSORIES

GUIDE TO GENUINE ORBOT MICRO ACCESSORIES
9
e) Aqua Soft Carpet Brush
(Fine, Durable Carpets, Auto & RV Carpets & Upholstery)
i. Recommended applications: Perfect for most carpets
f) White Standard Carpet Brush
(Auto & RV Carpets & Interiors,
Tile & Grout, Durable Carpets)
i. Recommended applications:
The white brush is designed for
more vigorous cleaning of oor
mats; more durable carpets
g) Black Scrub Brush
(Tile & Grout, Truck Bed Liners, Heavy Scrubbing)
i. Recommended applications: cleaning tile
and stone oors, pick-up truck bed liners
ORBOT MICRO has two heads rather than the single head common on other orbital-motion tools. As
soon as the ORBOT MICRO is placed on a working surface and powered on, orbital “hand-rubbing”
action takes place. Each sides reactive forces from its polishing or scrubbing is counteracted by the
opposite side. Therein lies the secret of the tool’s ability to do many different types of jobs that could
not be done with a single head orbital or a rotary tool. The two heads move in a circular motion
without forced spinning and are timed and weighted to balance away vibration forces. All the energy
from the motor is directed to the polishing or scrubbing action, and none returned to vibrating the user.
IMPORTANT OPERATION INFORMATION: EXCESSIVE PRESSURE DOES NOT IMPROVE
PERFORMANCE AND MAY DAMAGE THE TRANSMISSION.
The hand-like action of the polisher’s heads prevents surface damage regardless of the pressure
applied. Move the machine slowly. You need not be afraid of burning, gouging, or swirling the
surface.
Pad Care Instruction
Cleaning your pads well, before they dry, will extend their life. Use a mild detergent and warm water.
DO NOT WASH PADS IN GASOLINE OR SOLVENTS. For maximum life, be sure to clean pads
after each use. To clean, spray mild detergent on the pad face, work in, and let soak in a container of
water-diluted detergent. After soaking, rinse out and squeeze dry (do not twist or wring). Then allow to
air dry. Do not allow compounds to dry in pads.
Superzorb Pad Instructions
a) Disconnect from power source. Lay the machine with heads facing up on your lap, a bench or
at surface. You can use the insert removed from inside the box to support and hold in place.
b) Center the pads onto the velcro driver plates.
c) Stretch pad’s elastic ring over driver plate. Make sure plate is completely covered.
The elastic band should be placed so as to not come in contact with each other when running.
d) Rotate each head to ensure that pads do not contact each other. If pads contact each other,
smooth out pads to remove any wrinkles and ensure elastic bands do not make contact.
e) Refer to General Cleaning Instructions
MACHINE OPERATING INSTRUCTIONS

MACHINE OPERATING INSTRUCTIONS
10
General Cleaning Instructions
a) Begin by vacuuming the loose debris and materials from the area to be cleaned.
b) Pre-treat area with Environ HP, our exclusive “green” encapsulation carpet cleaner (optional).
c) With accessory installed on the ORBOT MICRO machine, connect the tool to the power supply.
For additional information on the installation of velcro driver plates or scrub brushes, please refer to
the ORBOT MICRO SET-UP section of this document.
d) Place the Orbot Micro machine, pad / brush side down on the surface.
e) Turn on the tool and move it back and forth and side to side in a latticed pattern.
f) Grip both handles of the machine, and using only light or moderate pressure - letting the action
and the weight of the tool do the work - move the pads / brushes across the area at a
comfortable speed.
g) When you have nished, you can wipe down the treated areas with an absorbent towel.
If you have an extractor or wet vacuum, lightly wet the area and extract the water.
h) As the pads / brushes become impregnated with loose bers, they should be removed, and
cleaned. Brushes should be combed out act.
e) Refer to General Cleaning Instructions.
Instructions below on care and maintenance of your ORBOT MICRO. You can also visit our website at
www.orbotusa.com for tutorials and video instructions on proper tool care and maintenance.
How To Maintain Your ORBOT MICRO
Ensure machine is disconnected from electrical supply before inspection or maintenance is performed.
1) Lubricate the upper motor bearing. After every eight hours of use, lubricate the upper
motor bearing by placing 3 drops of light machine oil (e.g. 3-in-1 oil) in the center of the bronze
bushing found at the top of the motor housing.
2) Clean tool of dirt, ber, and other debris by blowing out with compressed air.
Every eight hours of use, or as conditions warrant, blow out the motor housing with compressed
air to clean out any accumulated dust or dirt. If the tool is being used to clean carpets,
be sure to blow out the motor housing after every use. If tool should get wet, be sure to blow dry
the underside of the tool.
3) Inspect your carbon brushes.
Every forty hours of use, or as conditions warrant.
The carbon brushes in your ORBOT MICRO are
wear items and periodically will need replacing
(after 50 to 150 hour of use). The carbon brushes
that are used will shut off the machine when
needing to be replaced.
Refer to images shown for examples of good
and worn parts. Since brushes are wear items,
we recommend you keep a spare set of brushes.
USER MAINTENANCE & TROUBLESHOOTING

USER MAINTENANCE & TROUBLESHOOTING
11
If Your Orbot Micro Fails to Run
Be sure the machine is disconnected from the electrical supply before any inspection or maintenance is
performed. The motor is only for the voltage specied on the nameplate. Voltage should not vary more
than 10% over or under the voltage shown on the nameplate. Although the ORBOT MICRO is built to
last a lifetime, it can encounter problems from heavy wear and tear. All problems are repairable, and
can most often be repaired by a mechanically inclined technician or user.
1) If your Orbot Micro fails to run, unplug it from the outlet or power source.
a) Check power cord plug for bent prongs that could be preventing proper contact with the outlet.
b) Check power cord for worn or cracked insulation. If these are noted, DO NOT CONTINUE
TO OPERATE tool. IMMEDIATELY contact your dealer to have tool repaired and serviced.
c) Check power source for blown fuses or open circuit breakers. Also verify that power source is
providing adequate voltage and current to safely operate your tool. Use a volt meter if able.
2) If your Orbot Micro starts to arc, experiences a loss in torque, runs hot to the
touch or has stopped during operation:
a) Turn off and DO NOT CONTINUE TO OPERATE the tool. Continuing to use your tool may
cause further damage by creating a short circuit in the motor windings. Unplug the machine
from the outlet or power source, and proceed through the following steps or contact your
dealer to have your tool repaired and serviced:
3) Clean tool of dirt, ber, and other debris by blowing it out with compressed air.
a) This is recommended maintenance for every 8 hours of operation or as conditions warrant.
Pay attention to area around the carbon brushes’ contact with the motor, just inside the top
of motor cover. If used on carpets or with wool pads/bonnets, it is recommended to blow out
your tool after every use. If the tool should get wet, also blow out the underside of the tool.
If the tool has gotten wet, you may need to allow the tool to completely dry before you are
able to completely blow out all the bers and other debris.
4) Check the carbon brushes, brush holder and brush holder caps.
a) The carbon brushes are wear items and periodically will need
replacing (after 50 to 150 hour of use). Carbon brushes will
shut off the machine when needing replacing. Never operate
with chipped or cracked brush holder caps. Refer to the images
shown for good and worn parts. Since brushes are wear items,
we recommend that you keep a spare set of brushes. Please
note some specialty tools are required for replacing the brush
holders. Recommend to have your dealer perform this service.
5) Inspection of the brush holder caps.
a) WARNING: Never operate machine with chipped or otherwise damaged brush holder caps.
b) Be sure power cord is disconnected. Use a screwdriver to remove damaged brush holder cap,
carbon brush and spring. Wipe threads with a cotton Q-tip on inside of brush holder cleaning
any foreign matter. Replace carbon brush, spring and screw on a new brush cap.
VISUAL INSPECTION OF THE CARBON BRUSH HOLDERS AND CARBON BRUSHES
Good Brush Holder Bad Brush Holder (photos and illustration) – New Carbon Brush Worn/Bad Brush –
Look for scarring or marking on the surface of the carbon brush too short to use holder. These may be electrical shorts.
6) If problems still exist, please return your ORBOT MICRO to your dealer for a complete diagnosis
ANY OTHER SERVICING SHOULD BE PERFORMED BY THE FACTORY OR AN
AUTHORIZED ORBOT USA SERVICE CENTER.

ADDITIONAL MAINTENANCE & SERVICE INFORMATION
12
Lubrication: This tool was properly lubricated at the factory and is ready to use. The gears should be
inspected after approximately 400 hours of use. If necessary, re-lubricate with Texaco Multifax #2 or
equivalent.
Timing: The secret of the operation of your ORBOT MICRO lies in the fact that the two heads are
timed exactly 1/2 turn apart. This is necessary for the balanced operation of the tool. If the machine is
disassembled, use the following procedures to insure proper timing of the heads.
1) Turn the tools main case upside down, with the motor case, cover plate, and
idler gear removed. Move the two heads together as close as possible. Then,
put a heavy rubber band around the side of the two heads to keep them
together.
2) Turn the tool right side up and carefully replace the idler gear without moving
the drive gears. Now, pack the recessed well in back of the idler gear with
lubricant. Also, lubricate the metal shafts in the center of each gear.
3) Reassemble the cover plate and motor case and remove the rubber band.
Bearings: The bearings in the counterweights will loosen slightly with continued long use. This
actually improves the action of the tool by allowing the heads to tilt slightly and follow a contoured
surface better. These bearings should not be considered defective until they become objectionably
noisy at which time the entire machine should be sent to an authorized ORBOT MICRO service center
for repair.
Helpful Tips for Storing Your Orbot Micro
Save Your Box: Your ORBOT MICRO was sent to you in a special container designed for safe
storage. We recommend that you keep this box for storing your ORBOT MICRO. You will also want to
use this box in case you need to send your machine back to the factory for service.
Cord Wrapping: Do not wrap the cord around the rear handle of the machine. Sharp bends in the
cord will damage it.
EU countries only: Do not dispose of electric power tools in the household waste! In
accordance with the European Directive 2002/96/EG on Waste Electrical and Electronic
Equipment and transposition into national law, used electric power tools must be collected
separately and recycled in an environmentally friendly manner.
USA and other non-EU countries: Do not dispose of electric power tools in the household
waste! You may return your used ORBOT MICRO to ORBOT USA to be recycled in an
environmentally friendly manner.
Every ORBOT MICRO is hand crafted with the same superior level of quality and
workmanship. As all handmade items will vary slightly, we cannot guarantee that each
polisher will be identical with every other one of our polishers. You may notice light sanding
or buffing marks in the hand-finished aluminum castings. These are all marks of an authentic
ORBOT MICRO . Naturally, ORBOT will replace or repair material or workmanship defects.
Refer to the ORBOT WARRANTY POLICY for further information.
APPEARANCE OF YOUR ORBOT MICRO
DISPOSAL & RECYCLING INFORMATION

TECHNICAL SPECIFICATIONS HOSOM & HOSOM-230V
13
Power Supply Nominal Current Output
HOSOM: 115 V a.c., 60 Hz, 2.0A .35 h.p. (.23kW)
HOSOM-230V: 30 V a.c., 50 Hz 1.0A .35 h.p. (.23kW)
HOSOM: 2800 to 3200 RPM
HOSOM-230V: n0 = 3200/min
Weight: 6.5 lbs (2.9 kg)
Pad or Bonnet Capacity: 2 x 4” (2 x 100 mm) diameter
Motor: Alternating current, Universal,
Semi-Enclosed 24-bar commutator
Electric Cord: HOSOM - 9.5’ long, Non-Marking 16 AWG/3 SJTOW
HOSOM-230V - 2.5 m long, Non-Marking,
1mm2 – 1.5 mm2
Housing: Heavy-duty cast aluminum
Orbital Stroke Length: 5/16 in. (8 mm)
Sound Pressure (LpA): 82.5 dBA (uncertainty 0.57 dBA)
Sound Powel (Lw): 94.1 dBA (uncertainty 0.57 dBA)
Hand-Arm Vibration: 1.27 m/sec^2 (uncertainty 0.17 m/sec^2)
Testing Labs: Intertek ETL SEMKO for CE EMC and Safety (per EN
60745-1, -2,-3)
and S&V Solutions for noise (ISO 15744 and EN 0745)
and hand-arm vibration (ISO 20643 and EN/ISO 28927)

ORBOT MICRO PARTS DIAGRAMS
14
Please Note: Above 2 diagrams only are different due to the motor.

ORBOT MICROPARTS LISTING
15
Diagram # Description
1 Handle, Plastic Front, Polisher
2 Needle Bearing
3 Short Shoulder Bolt for Retaining Cover Plate
4 Metal Cover Plate
5 Screw, Handle Retaining
6 Nylon Drive Gear (Connects to Counterweight)
7 Nylon Idler Gear (Center Gear)
8 Main Gear Case
9 Washer, Lock, Star
10 Screw, Metal Housing Retaining
11 Nut For Front Shoulder Bolt
12 Bearing, Main Drive Gear
13 Screw, Main Bearing Retaining
14 VES™ Counterweight Assembly (with bearing)
15 Head Assembly (Connects to 60-035-a Counterweight Assembly)
16 Motor Case, HOSOM
17 Oiler Felt for Bronze Bearing
18 Bronze Bushing
19 Brush Holder Caps
20 Carbon Brush, Contoured Spring, and Dead Stop
21 Carbon Brush Holder
22 Screw, Brush Holder Retaining
23 Field 115V, 60Hz
24 Screw, Rear Handle
25 Split Lock Washer For Field Retaining Screw
26 Screw, Field Retaining
27 Armature, 115V, 60Hz
28 Screw, Motor Bearing Hold
29 Bearing, Lower Motor
30 Lock Ring for Pinion Gear
31 Orbot Micro Switch, Double Pole, Single Throw 230V
32 Crimp-on Wire Connector
33 Screw, Grounding
34 Power Cord Assembly (U.S.A. Standard)
35 Orbot Micro Switch, 115V
36 Noise Suppression Capacitor
37 RFI Power Line Filter
38 Terminal, Nylon Female Quick Disconnect
39 Male Connector
40 Female Connector
41 Field, 230V - 50Hz,
42 Armature, 230V - 50Hz
43 Motor Case, HOSOM-230V
44 Power Cord Assembly (European CE Standard)
45 Shrink Wrap, Rear Handle
46 VES™ Weighted Inserts

3275 Corporate View, Vista, CA 92081, USA
P: 760-936-8054 | [email protected]
www.orbotusa.com
EXPERIENCE THE NEW METHOD to CLEAN ANY FLOOR!
“Innovators in Orbital Floor Care”